Parker AC15 Drive

Fault CodeCause & Solution
1
Over
Voltage
dCHI (tr1)
The drive internal dc link voltage is too high:
– The supply voltage is too high
– Trying to decelerate a large inertia load too quickly, DECEL TIME too short,
– The brake resistor is open circuit

To help prevent this trip, enable the DC Link Volts Limit feature

Internal dc link voltage has reached midway between the over voltage trip level and the dynamic braking resistor control voltage.
2
Under
Voltage
dCLO (tr2)
DC link low trip:
– Supply is too low/power down

Internal dc link voltage has reached midway between the lowest expected instantaneous voltage and the undervoltage trip level.
3
Stack Over
I S-OC (tr3)
The motor current exceeded the capabilities of the power stack.
– Instantaneous overcurrent detected by the power stack. Refer to OVERCURRENT in this table.
4
Over Current
d-OC (tr4)
The motor current being drawn from the drive is too high:
– Trying to accelerate a large inertia load too quickly; ACCEL TIME time too short
– Trying to decelerate a large inertia load too quickly; DECEL TIME time too short
– Application of shock load to motor
– Short circuit between motor phases
– Short circuit between motor phase and earth
– Motor output cables too long or too many parallel motors connected to the drive
– FIXED BOOST level set too high

The over current trip uses a multiple-attempt strategy.
The warning is triggered if two or more consecutive overcurrent events are encountered (whereas five consecutive events are required for a Trip to occur).
5
Current Lim
C2HI (tr5)
V/Hz mode only: If the current exceeds 200% of stack rated current for a period of 1 second, the drive will trip.
– This is caused by shock loads.
6
Motor Stall
StLL (tr6)
The motor has stalled (not rotating) Drive in current limit >200 seconds:
– Motor loading too great
– FIXED BOOST level set too high

The stall condition has been detected for more than half of the configured Stall Time.
7
Inverse Time
dI2t (tr7)
A prolonged overload condition, exceeding the Inverse Time allowance, has caused the trip:
– Remove the overload condition

An overload condition has exceeded one half of the Inverse Time allowance.
8
Motor I2t
I2t (tr8)
Only for PMAC Motor: A prolonged load condition, exceeding the motor rated current, has caused the trip. The estimated motor load has reached a value of 105%

An overload condition has exceeded one half of the motor Inverse Time allowance.
9
Low Speed I
LSPd (tr9)
The motor is drawing too much current (>100%) at zero output frequency:
– FIXED BOOST level set too high.
10
Heatsink
Temp
dHot (tr10)
Drive heatsink temperature too high
– The ambient air temperature is too high
– Poor ventilation or spacing between drives
– Check heatsink fan is rotating

The drive heatsink has exceeded the warning temperature level (which is approx. 10°C below the trip temperature).
11
Internal
Temp
IHot (tr11)
Processor temperature or ambient temperature within the power stage too high
– The ambient temperature in the drive is too high

The drive processor temperature has exceeded the warning temperature level (which is approx. 10°C below the trip temperature).
12
Motor Temp
Hot (tr12)
The motor temperature is too high
– Excessive load
– Motor voltage rating incorrect
– FIXED BOOST level set too high
– Prolonged operation of the motor at low speed without forced cooling
– Break in motor thermistor connection
– No link fitted to thermistor terminals on drive

The motor has been over temperature for 7.5 second.
13
Dynamic
Brake
db r (tr13)
External dynamic brake resistor has been overloaded:
– Trying to decelerate a large inertia too quickly or too often

Note that Dynamic Brake is a warning only. The drive will continue to operate and may eventually trip on ‘Over Voltage’ if action is not taken.

The power calculation for the external resistor has exceeded one half of the Brake Overrating allowance.
14
Digout Load
dOLd (tr14)
24V output voltage dropped by Digital output overload > 50mA:
– connect 24V user supply voltage
– Decrease output load
15
Anin 1
Over
AIP1 (tr15)
Analog Input current > 30mA (Overload detected only in Current Mode)

– Analog Input 1 overload detected once.
16
Anin 2
Over
AIP1 (tr16)
Analog Input current > 30mA (Overload detected only in Current Mode)

– Analog Input 2 overload detected once.
17
Contactor
COnt (tr17)
DC Link failed to reach the undervoltage trip level within the contactor feedback time.
– The Line contactor failed to connect.
– Missing 3-phase line supply
18
Phase Fail
PhF (tr18)
Indicates a missing input phase.
19
Output Phase
OPhF (tr19)
Motor Output Phase is missing.
– Motor Phase not connected.
– Current sensor missing or not correctly connected

– Motor Output phase only trips in V/Hz mode, if setpoint is >5Hz
20
Vdc Ripple
dCrP (tr20)
The DC link ripple voltage is too high:
– Check for a missing input phase
– Repetitive start / stop or forward reverse action.

The dc link ripple has exceeded 75% of the trip level.
21
Pwr Loss
Stop
PLS (tr21)
A Power Loss Ride Through sequence has occurred and either 0315 Pwrl Time Limit has been exceeded or the motor speed has reached a zero speed during the sequence.
22
Overspeed
OSPd (tr22)
Overspeed:
– >150% base speed when in Sensorless Vector mode.
23
PMAC Speed
PSPd (tr23)
Only for PMAC motor : When using the Start feature in Sensorless Vector Control, the real speed hasn’t reached the speed setpoint after 5 seconds to move from open to closed loop control or to move from closed to open loop.
24
Speed Sensor
SPdS (tr24)
Not applicable
25
Speed Error
SPdE (tr25)
Difference between actual motor speed and the speed setpoint is greater than a threshold for a period of time.

– Difference between actual motor speed and the speed setpoint has been greater than the trip threshold for more than half the trip delay time.
26
Feedback Err
EnCE (tr26)
Not applicable
27
Command
Loss
dISP (tr27)
Communication lost
– Connection to Remote Keypad lost, check cable.
28
Comms Break
CbrE (tr28)
Lost option communications:
– A break in option communications has been detected. Refer to option communications manual.
29
Base Modbus
BBUS (tr29)
Lost Base Modbus communications:
– A break in the Base Modbus communications has been detected.
30
Fieldbus
FBUS (tr30)
Cause: A loss of connection to a fieldbus master has been detected.

Solution:

– Check cable to fieldbus master,
– Check state of fieldbus master. Also EMC problems are possible
31
STO Active
STO (tr31)
Cause: Attempt to run the motor with the Safe Torque Off active

Solution:

– Check the STO wiring.
– It may be necessary to power the drive off and on to completely clear this event.

Note that this alarm may also appear if the STO inputs are connected to the 24V output of the inverter, and the maximum 50mA current allowance on the 24V output has been exceeded.
32
External Trip
Etri (tr32)
The external (application) trip input is high:
– Refer to the application description to identify the source of the signal.
33
A1 A1
(tr33)
Application
trip 1
The application trips are controlled by the Application_Trips block in the configuration.
34
A2
(tr34)
Application
trip 2
The application trips are controlled by the Application_Trips block in the configuration.
35
A2
(tr35)
Application
trip 3
The application trips are controlled by the Application_Trips block in the configuration.
36
A4
(tr36)
Application
trip 4
The application trips are controlled by the Application_Trips block in the configuration.
37
CPU Loading
CPU (tr37)
Cause: Combination of high switching frequency, high network traffic and complicated configuration.

Solution: Reduce the Ethernet load or reduce the switching frequency.

Time-based warning issued at least 0.5s before the trip.
ALERT 1
RUNTIME
ALERT
rtA (AL1)
Runtime Alerts indicate a firmware or hardware error
ALERT 2
DEFAULTS
LOADED
AL02 (AL2)
Reset to default request completed
ALERT 3
FIRE MODE
AL03 (AL3)
Fire Mode has been activated
ALERT 4
COAST TO
STOP
CStp (AL5)
Attempting to start the drive in local mode with Coast To Stop active
ALERT 5
ENABLE
VOLTAGE
EU0L(AL5)
Attempting to start the drive in local mode with the Enable input low
ALERT 6
QUICKSTOP
ACTIVE
FStp (AL6)
Attempting to start the drive in local mode with Quick Stop active
ALERT 7
OPERAT
ENABLED
EnOp (AL7)
Attempting to change from Local to Remote with the Run signal true
ALERT 8
DC LINK
VOLTAGE
U0LT (AL8)
The pre-charge relay is not closed, (Low DC Link volts)
9 RESERVED
ALERT 10
MBUS
MAPPING
ERR
PD01 (AL10)
Refer to section ‘Modbus TCP Config’
ALERT 11
LOCAL
REMOTE1
L
Displayed while changing from local to remote control
ALERT 12
LOCAL
REMOTE2
LO
Displayed while changing from local to remote control
ALERT 13
LOCAL
REMOTE3
LOC
Displayed while changing from local to remote control
ALERT 14
FIRMWARE
UPGRADE F
Upd (AL14)
Firmware upgrade in progress
ALERT 15
FIRE MODE
ACTIVE
FIrE (AL15)
Fire Mode has been activated
ALERT 16
DEFAULTS
LOADED
LdEF (AL16)
Reset to default request completed
ALERT 17
CONFIG FAULT
COnF (AL17)
Invalid DSELite configuration installed
ALERT 18
MAX SPD GT
ATN
nSpd (AL18)
Attempting to run at speed greater than the autotuned speed
ALERT 19
PARAMETERS
SAVED SAUE
(AL19)
Parameter Save completed successfully
ALERT 20
OPTC
MAPPING
ERR
pD02 (AL20)
Invalid Modbus TCPIP fieldbus mapping
ALERT 21
EIP
MAPPING
ERR pD03 (AL21)
Invalid Ethernet IP fieldbus mapping
ALERT 22
PNIO
MAPPING
ERR
pD04 (AL22)
Not Implemented
ALERT 23
STD APP
LOADED
ApLD (AL23)
Request to load application macro completed
Alert 25
Tests
Disabled
tdIS (AL25)
Cause: All auto tune tests are disabled Check parameter 0038: Atn Test

Solution: Disable and parameter 0042: Atn PMAC Disable.
Alert 26
Autotune
in Progress
Atn (AL26)
Autotune routine active
Alert 27
Leakage L
Timeout
LEAt (AL27)
Cause: The autotune has attempted to determine the leakage inductance of the motor but cannot make the required test current.

Solution: Problem with motor connection.
Alert 28
Motor
Stalled
StAL (AL28)
Cause: Inverter cannot produce enough torque to turn motor.

Solution: Check motor is free to rotate.
Alert 29
Motor
Turning Err
Turn (AL29)
Cause: The autotune is trying to find the encoder direction by spinning the motor, but the motor is already spinning.

Solution: Wait till the motor stops.
Alert 30
Neg Slip
Freq
nSLp (AL30)
Cause:

– Autotune has calculated a negative slip frequency, which is not valid.
– Nameplate rpm may have been set to a value higher than the base speed of the motor.

Solution:

– Check nameplate rpm, base frequency, and pole pairs are correct.
Alert 31
Tr Too
Large
Tr2L (AL31)
Cause: The calculated value of rotor time constant is too large.

Solution: Check the values of Nameplate Speed and Base Frequency.
Alert 32
Tr Too
Small
Tr2S (AL32)
Cause: The calculated value of rotor time constant is too small.

Solution: Check the values of Nameplate speed and Base Frequency.
Alert 33
Max Speed
2 Low
Sp2L (AL33)
Cause: During Autotune the motor is required to run at the nameplate speed of the motor. If 100% Speed in RPM parameter limits the speed to less than this value, an error will be reported.

Solution: Increase the value of Max Speed parameter 0457 up to the nameplate rpm of the motor (as a minimum). It may be reduced, if required, after the Autotune is complete.
Alert 34
Supply Volts
Low
SuOL (AL34)
Cause: The autotune will compensate for low supply volts, down to 70% of motor rated volts. Below this value it will stop the autotune and raise an alert.

Solution: Re-try when mains volts are within specification.
Alert 35
Not At
Speed
nSpd (AL35)
Cause: The motor was unable to reach the required speed to carry out the Autotune within 10 seconds.

Solution: Possible reasons include: motor shaft not free to turn; the motor data is incorrect.
Alert 36
Mag I Err
InAg (AL36)
Cause: The terminal volts have failed to reach the requested value after 40 seconds.

Solution:

– Check the motor data is correct, especially nameplate rpm and motor volts.
– Check that the motor is correctly rated for the drive.
Alert 38
Ke Too
Large
EnFL (AL38)
Cause: Ke value calculated during the autotune (stationary) is too large (the max value is 840V)

Solution:

– Check the motor data is correct, especially nameplate rpm, rated amps and motor volts.
– If low speed motor with a Ke value higher than 840V, enter by hand the corresponding value after the autotune completion.
Alert 39
Ke Too
Small
EnFS (AL39)
Cause: Ke value calculated during the autotune (stationary) is too small (the min value is 1V)

Solution: Check the motor data is correct, especially nameplate rpm, rated amps and motor volts.
Alert 40
MRAS Para
Calc
nCAL (AL40)
Cause: Unable to calculate MRAS parameters.

Solution: Check the motor data is correct, especially nameplate rpm, rated amps and motor volts.
RUNTIME
ALERT rtA 1 to 999
Internal
Exception
• Option not secured correctly to control card.
• Earth bonding failure.
• Fault during firmware upgrade.
• Hardware failure.
RUNTIME
ALERT rtA
1001 to 1003
Processor
Overload
• Select a lower switching frequency.
RUNTIME
ALERT rtA
1006
Memory Stack
• Reduce the complexity of the application.
• Reduce the number of parameters accessed via ethernet.
• Reduce the number of parameters accessed by the fieldbus option.
RUNTIME
ALERT
1010 rtA
Uninitialized
task
• Record the error message and contact Technical Support
RUNTIME
ALERT
rtA
1200 to 1205
Communications
Option
Error
• 24V aux supply missing (frame 6-10 only)
• Ensure the communications option is correctly fitted.
• Update the firmware in the inverter.
• Replace the communications option
RUNTIME
ALERT
rtA
1300 to 1350
Ethernet
Fault
• Record the error message and contact Technical Support.
RUNTIME
ALERT
rtA
2000 to 2002
Memory
Allocation
• Record the error message and contact Technical Support.