Danfoss VLT 2800 Drive Fault Codes:
| Fault Code and Meaning | Cause and Remedy |
|---|---|
| WARNING/ALARM 2 Live zero fault | Cause: The voltage or current signal on terminal 53 or 60 is below 50% of the preset value in parameter 309 or 315 Terminal, min. scaling. Remedy: Check the signal connections and parameter settings (309 or 315). |
| WARNING/ALARM 4 AC line phase fault | Cause: Missing phase on AC line supply side. This fault is only active in 3-phase AC line. Remedy: Check the supply voltage to the adjustable frequency drive. |
| WARNING 5 Voltage warning high | Cause: The DC bus voltage (VDC) is higher than the Voltage warning high limit. Remedy:
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| WARNING 6 Voltage warning low | Cause: The DC bus voltage (VDC) is lower than the Voltage warn low limit. Remedy: Check whether the supply voltage matches the rating of the adjustable frequency drive. |
| WARNING/ALARM 7 Overvoltage | Cause: The DC bus voltage (VDC) is higher than the inverter’s Overvoltage limit. Can occur if motor frequency is reduced too quickly. Remedy:
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| WARNING/ALARM 8 Undervoltage | Cause: The DC bus voltage is lower than the inverter’s Undervoltage limit. Remedy: Check whether the supply voltage fits the adjustable frequency drive (See Technical data). |
| WARNING/ALARM 9 Inverter overload | Cause: Electronic thermal inverter protection indicates that the drive is close to disconnecting due to overloading (output current too high for too long). Remedy: Remove the overload condition to the drive. The drive cannot be reset until the counter is below 90%. |
| WARNING/ALARM 10 Motor overloaded | Cause: The motor is too hot according to the electronic thermal inverter protection. The motor is being overloaded by more than 100% for too long. Remedy: Check that motor parameters 102–106 are set correctly. |
| WARNING/ALARM 11 Motor thermistor | Cause: The motor is too hot or the thermistor/thermistor connection is cut off. Remedy: Check that the PTC thermistor has been correctly connected between terminal 18, 19, 27 or 29 (digital input) and terminal 50 (+10 V supply). |
| WARNING/ALARM 12 Current limit | Cause: The output current is greater than the value in parameter 221 Current Limit I_LIM. Remedy: Check load conditions. The drive will trip after a set period (parameter 409). |
| WARNING/ALARM 13 Overcurrent | Cause: The inverter’s peak current limit (approx. 200% of rated output current) has been exceeded. Remedy: Switch off the drive and check that the motor shaft can be turned and that the motor size fits the drive. |
| ALARM 14 Ground fault | Cause: There is a discharge from the output phases to ground, either in the cable between the drive and the motor, or in the motor. Remedy: Turn off the adjustable frequency drive and remove the ground fault. |
| ALARM 15 Switch mode fault | Cause: Fault in switch mode power supply (internal supply). Remedy: Contact your Danfoss supplier. |
| ALARM 16 Short-circuit | Cause: There is a short-circuit on the motor terminals or in the motor. Remedy: Disconnect the AC line supply to the adjustable frequency drive and remove the short-circuit. |
| WARNING/ALARM 17 Serial communication timeout | Cause: There is no serial communication to the adjustable frequency drive. Remedy: Parameter 513 Bus time interval could possibly be increased. |
| WARNING/ALARM 18 HPFB bus timeout | Cause: There is no serial communication to the adjustable frequency drive’s communication option card. Remedy: Parameter 803 Bus time interval could possibly be increased. |
| WARNING 33 Out of frequency range | Cause: The output frequency has reached Output frequency low limit (parameter 201) or Output frequency high limit (parameter 202). Remedy: Check process regulation/closed loop settings. |
| WARNING/ALARM 34 HPFB communication fault | Cause: Communication fault only occurs in Profibus versions. Remedy: Check Profibus communication. |
| ALARM 35 Inrush fault | Cause: The drive has been connected to the AC line supply too many times within 1 minute. Remedy: Limit the frequency of AC line power cycling. |
| WARNING/ALARM 36 Overtemperature | Cause: Heatsink temperature is above limit (75°C – 85°C or 167°F – 185°F depending on unit). Trip occurs at 92°C – 100°C. Potential causes:
Remedy: Ensure ambient temperature is within limits and check installation conditions (cable length, voltage). |
| ALARM 37 Internal fault number 0 | Cause: Communication fault between control card and BMC2. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 38 Internal fault number 1 | Cause: Flash EEPROM fault on control card. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 39 Internal fault number 2 | Cause: RAM fault on control card. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 40 Internal fault number 3 | Cause: Calibration constant error in EEPROM. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 41 Internal fault number 4 | Cause: Data values error in EEPROM. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 42 Internal fault number 5 | Cause: Fault in motor parameter database. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 43 Internal fault number 6 | Cause: General power card fault. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 44 Internal fault number 7 | Cause: Minimum software version of control card or BMC2. Remedy: Carry out a power cycle. If fault persists, contact supplier. |
| ALARM 45 Internal fault number 8 | Cause: I/O fault (digital input/output, relay or analog input/output). Remedy: When restarting after an alarm 38–45, the drive will display alarm 37. In parameter 615 the actual alarm code can be read. |
| ALARM 50 AMT not possible | Cause: Possibilities:
Remedy: Check motor selection and connection. |
| ALARM 51 AMT Fault re. nameplate data | Cause: There is inconsistency in the registered motor data. Remedy: Check the motor data for the relevant setup. |
| ALARM 52 AMT faulty motor phase | Cause: The motor current in at least one of the motor phases is too low. Remedy: Check motor phases and connections. |
| ALARM 53 AMT motor too small | Cause: The motor used is probably too small for the AMT calculations to be carried out. Remedy: Verify motor size compatibility. |
| ALARM 54 AMT incorrect motor | Cause: AMT cannot be performed on the motor being used. Remedy: Check motor type. |
| ALARM 55 AMT timeout | Cause: The calculations are taking too long, possibly due to noise in the motor cables. Remedy: Check motor cabling and grounding. |
| ALARM 56 AMT warning during AMT | Cause: An adjustable frequency drive warning is given while AMT is being performed. Remedy: Resolve the underlying warning. |
| WARNING 99 Locked | Cause: The control panel functions have been locked via parameter 018. Remedy: Unlock via parameter 018. |