Inovance MD520 Drive Fault Codes:
| Fault Code and Meaning | Cause and Remedy |
|---|---|
| E002.1 Hardware overcurrent | Cause: The instantaneous output current exceeds 2.5*1.414 times the rated current. Remedy: Connect to mobile App via Wi-Fi for self-diagnosis. Cause: Output grounding. Remedy: Check for output ground points and measure the ground impedance by segment using a megohmmeter. Cause: Inter-phase short-circuit. Remedy:
Cause: No parameter auto-tuning in vector control mode. Remedy: Set motor parameters correctly and perform auto-tuning again. Cause: Encoder interference or wire breakage. Remedy:
Cause: Output phase loss. Remedy:
Cause: Current detection exception. Remedy: Contact after-sales service. Cause: V/f control acceleration/deceleration time too short. Remedy:
Cause: Encoder phase sequence error. Remedy: If encoder direction and motor running direction are opposite, change the encoder direction. Cause: Model setting error. Remedy: Set the AC drive model correctly (FF-01). |
| E002.2 Software overcurrent | Cause: Software overcurrent threshold (FF-18) triggered. Default is 100% (indicating threshold does not take effect). Remedy: Refer to remedies for E002.1 (Hardware overcurrent) as causes are identical. Cause: Output grounding. Remedy: Check for output short-to-ground and measure ground impedance. Cause: Inter-phase short-circuit. Remedy: Check output side, power cable, and motor resistance symmetry. Cause: No parameter auto-tuning in vector control mode. Remedy: Set motor parameters correctly and perform auto-tuning. Cause: Encoder interference, wire breakage, or phase sequence error. Remedy: Check connections, grounding, or change encoder direction. Cause: V/f control accel/decel time too short. Remedy: Enable overcurrent suppression; Increase accel/decel time. |
| E005.1 Bus overvoltage | Cause: Output grounding. Remedy: Check output side/power cable for shorts; check motor resistance symmetry. Cause: Encoder interference/wire breakage. Remedy: Check connections, grounding, or replace encoder/cable. Cause: Power generation during motor deceleration. Remedy:
Cause: Fault reaction upon runaway of synchronous motor. Remedy: Shorten overspeed protection time (F9-67 and F9-68). Cause: Braking resistor selection error. Remedy: Ensure braking module power is sufficient (Continuous load 0.8x motor power, Short-term 1.5x). Cause: Braking resistor phase loss. Remedy: Check that the braking resistor is properly connected. Cause: Overshoot upon speed reach in vector control mode. Remedy: Configure RFG with rounding time and acceleration feedforward. Cause: V/f oscillation. Remedy: Enable oscillation suppression function and optimize the coefficient. Cause: AC drive model setting error. Remedy: Set the AC drive model correctly. |
| E008.1 Frequent pre-charge | Cause: Pre-charge circuit exception (action of the pre-charge contactor can be heard frequently). Remedy: Contact after-sales service (frequent pre-charge can cause overload of the circuit). |
| E009.1 Undervoltage | Cause: Instantaneous power failure. Remedy: Enable overvoltage suppression if no active load. Set F9-59 (V/f) or AB-25 bit0 (Vector). Cause: AC drive input voltage out of range. Remedy: Adjust the input voltage to the normal range. Cause: Input phase loss and large output power. Remedy: Make sure the input grid is normal. Cause: High undervoltage threshold. Remedy: Lower the undervoltage threshold as appropriate. Cause: AC drive model setting error. Remedy: Set the AC drive model correctly. Cause: Rectifier bridge, pre-charge resistor, drive board, or control board exception. Remedy: Contact the technical support personnel. |
| E009.3 Pre-charge fault | Cause: Failure to power on the bus long after the motor is started in the state of undervoltage. Remedy: Start the motor after the bus becomes stable after power-on. |
| E010.1 AC drive overload | Cause: Excessive load or locked-rotor. Remedy: Reduce the load and check the motor and mechanical conditions. Cause: High carrier frequency. Remedy: Decrease the carrier frequency. Cause: Low bus voltage during high speed running with heavy load. Remedy:
Cause: Derating at low frequency due to long-term running below 5 Hz. Remedy: Avoid running motor with heavy load at low speed for long time, or select higher power AC drive. Cause: Output grounding or Output phase loss. Remedy: Check for output ground points and output phase loss. Cause: Motor parameter error. Remedy: Check nameplate parameters and perform auto-tuning correctly. Cause: Flying start not applied when the motor is started during rotation. Remedy: Enable flying start by setting F6-00. Cause: Encoder direction error. Remedy: Change the A/B phase sequence of the encoder (F1-30). Cause: Inadequate power rating of the AC drive. Remedy: Replace the AC drive with one of higher power rating. |
| E010.3 AC drive pre-overload | Cause: AC drive overload ratio reaching 80%. Remedy:
|
| E011.1 Motor overload | Cause: Inappropriate F9-01 (motor overload protection) setting; Inadequate power rating of the motor; Brake error; Excessive load or locked-rotor. Remedy:
|
| E011.2 Motor pre-overload | Cause: Motor overload ratio reaching the value of F9-02. Remedy:
|
| E012.1 Input phase loss | Cause: Three-phase input power input phase loss; Three-phase grid imbalance; Drive board, surge protector, main control board, or rectifier bridge exception. Remedy:
|
| E013.1 Output phase loss | Cause: Motor phase loss. Remedy: Check whether open circuit occurs on the motor. |
| E013.2 Output phase loss (Cable) | Cause: Exception of the cable connecting the AC drive and the motor. Remedy: Check that the wiring is secure. |
| E013.3 Output phase loss (Unbalance) | Cause: Unbalanced three-phase output of the AC drive during motor running. Remedy: Check whether the motor three-phase winding is normal. If not, eliminate the fault. |
| E013.4 Output phase loss (Hardware) | Cause: Drive board or IGBT exception. Remedy: Contact the technical support personnel. |
| E014.1 IGBT overheat | Cause: Over-high ambient temperature; Air filter blocked; Fan damage; IGBT thermistor damage; IGBT damage. Remedy:
|
| E014.2 Module pre-overtemperature | Cause: Module temperature exceeding the pre-overtemperature threshold. Remedy:
|
| E015.1 External device fault (NO) | Cause: External fault input through the multi-function DI (NO). Remedy: Eliminate the external fault, ensure that the mechanical condition allows restart (F8-18), and reset the operation. |
| E015.2 External device fault (NC) | Cause: External fault input through the multi-functional DI (NC). Remedy: Eliminate the external fault, ensure that the mechanical condition allows restart (F8-18), and reset the operation. |
| E017.1 Contactor fault | Cause: Drive board and power supply exception; Contactor exception; Surge protector exception. Remedy:
|
| E018.1 Current detection fault | Cause: Hall component exception; AC drive stopped while synchronous motor is rotating at high speed; Drive board exception. Remedy:
|
| E019.1 Auto-tuning timeout | Cause: Motor parameter setting exception or AC drive model setting exception. Remedy: Set the motor and AC drive parameters correctly. |
| E019.2 Auto-tuning interruption | Cause: Auto-tuning interrupted by a stop command. Remedy: Wait until auto-tuning is completed. The motor will stop automatically. |
| E019.3 Overcurrent during auto-tuning | Cause: Current out-of-control during auto-tuning. Remedy:
|
| E019.4 Auto-tuning back EMF exception | Cause: Basic motor parameter setting error; Oscillation suppression failure during auto-tuning of back EMF. Remedy:
|
| E019.5 Motor type setting error | Cause: Incorrect motor type. Remedy: Set the motor type correctly. |
| E019.7 No-load current auto-tuning error | Cause: No-load current out-of-range during motor auto-tuning. Remedy: Set the motor nameplate parameters and AC drive model correctly. |
| E020.1 Encoder hardware wire breakage detection | Cause: Encoder hardware feedback signal exception. Remedy:
|
| E020.2 Encoder PPR error | Cause: Inconsistency between encoder feedback speed and actual motor speed. Remedy: Check whether the ABZ encoder PPR or number of pole pairs of resolver is incorrect. |
| E020.3 No encoder feedback | Cause: No encoder feedback speed. Remedy:
|
| E020.4 Encoder direction fault | Cause: Encoder direction opposite to motor rotation direction. Remedy: Set F1-30 to switch the encoder direction. |
| E020.5 Large encoder feedback speed fluctuation | Cause: Sudden change of the encoder feedback speed (introduces control fluctuations/divergence). Detection disabled by default. Remedy:
|
| E020.8 ABZ encoder Z signal loss | Cause: ABZ encoder Z signal loss. Remedy: This fault is reported only during self-check when the synchronous motor uses the ABZ encoder in FVC mode. |
| E020.9 Encoder pulse interference | Cause: Encoder feedback speed fluctuation exception. Remedy: This fault is reported only during self-check of the encoder. |
| E021.1 E021.2 E021.3 E021.4 EEPROM read-write fault | Cause: EEPROM read-write exception. Remedy:
|
| E021.5 EEPROM internal cache overrun | Cause: EEPROM internal cache overrun. Remedy: For parameters written through communication, check for frequent writes. |
| E023.1 Short-to-ground | Cause: Motor short-to-ground; Self-check during motor running; IGBT short circuit. Remedy:
|
| E026.1 Accumulative running duration reach | Cause: Accumulative running duration reaching setpoint. Remedy: Clear the record through parameter initialization. |
| E027.1 E027.2 User-defined fault | Cause: Signal of user-defined fault input through the multi-function DI terminal, virtual I/O, or connector. Remedy: Eliminate the external fault, ensure that the mechanical condition allows restart (F8-18), and reset the operation. |
| E027.3 E027.4 User-defined fault (Connector) | Cause: Signal of user-defined fault input through the connector. Remedy:
|
| L028.1 L028.2 L028.3 L028.4 User-defined alarm | Cause: Signal of user-defined fault input through the connector. Remedy: Check settings of connector parameters (H2-08 to H2-11). |
| E029.1 Accumulative power-on duration reach | Cause: Accumulative power-on duration reaching the setpoint. Remedy: Clear the record through parameter initialization. |
| E031.1 PID feedback loss during running | Cause: PID feedback less than the value of FA-26. Remedy: Check the PID feedback signal or set FA-26 properly. |
| E032.1 Parameter exception (Reset) | Cause: Parameter reset exception. Remedy: Reset FP-01. If the fault persists, contact the technical support personnel. |
| E032.2 Parameter exception (Backup) | Cause: Parameter backup exception. Remedy: Back up all parameters again. If the fault cannot be reset, contact the technical support personnel. |
| E032.3 Parameter power-off exception | Cause: Parameter power-off exception. Remedy: Check whether the power is off and whether the bus capacitor discharges too fast. |
| E032.4 Parameter setting exception | Cause: Parameter setting exception. Remedy: Check whether the related parameters are set as required, especially parameters with setting limits that are associated with other parameters. |
| E032.6 Parameter power-on check exception | Cause: Parameter power-on check exception. Remedy: Check the value of U2-09. If the value is normal, contact the technical support personnel. |
| E040.1 Pulse-by-pulse current limit fault | Cause:
Remedy:
|
| E042.1 Excessive speed deviation | Cause:
Remedy:
|
| E043.1 Motor overspeed | Cause:
Remedy:
|
| E045.1 Motor overtemperature | Cause:
Remedy:
|
| E045.2 Motor pre-overtemperature | Cause:
Remedy:
|
| E047.2 STO fault | Cause: STO1 and STO2 signal disconnection. Remedy: Check the wiring of STO1 and STO2. |
| E047.3 STO circuit undervoltage or overvoltage | Cause: STO circuit voltage exception. Remedy: Contact the technical support personnel. |
| E047.4 STO circuit input subsystem exception | Cause: Input subsystem exception. Remedy: Contact the technical support personnel. |
| E047.5 STO blocking output chip exception | Cause: Chip exception. Remedy: Contact the technical support personnel. |
| E051.1 Pole position auto-tuning error | Cause: Check the motor for output phase loss. Remedy: Connect the motor output correctly and ensure that the output contactor is closed. |
| E055.1 Slave error in master-slave control | Cause: Slave fault. Remedy: Troubleshoot the problem based on the slave fault code. |
| E056.2 IGBT U- short circuit | Cause: IGBT monitoring VCE signal exception. Remedy: Contact after-sales service. |
| E056.3 IGBT U+ short circuit | Cause: IGBT monitoring VCE signal exception. Remedy: Contact after-sales service. |
| E056.4 IGBT V- short circuit | Cause: IGBT monitoring VCE signal exception. Remedy: Contact after-sales service. |
| E056.5 IGBT V+ short circuit | Cause: IGBT monitoring VCE signal exception. Remedy: Contact after-sales service. |
| E056.9 Output phase loss | Cause: Motor output phase loss. Remedy: Make sure the motor is connected properly and the output contactor is normal. |
| E057.1 U phase upper bridge or V phase lower bridge IGBT continuity failure | Cause: IGBT open circuit. Remedy: Contact after-sales service. |
| E057.2 U phase lower bridge or V phase upper bridge IGBT continuity failure | Cause: IGBT open circuit. Remedy: Contact after-sales service. |
| E057.3 V phase upper bridge or W phase lower bridge IGBT continuity failure | Cause: IGBT open circuit. Remedy: Contact after-sales service. |
| E057.4 V phase lower bridge or W phase upper bridge IGBT continuity failure | Cause: IGBT open circuit. Remedy: Contact after-sales service. |
| E057.5 W phase upper bridge or U phase lower bridge IGBT continuity failure | Cause: IGBT open circuit. Remedy: Contact after-sales service. |
| E057.6 W phase lower bridge or U phase upper bridge IGBT continuity failure | Cause: IGBT open circuit. Remedy: Contact after-sales service. |
| E057.7 UV output end short circuit | Cause: Inter-phase output short circuit. Remedy: Check for inter-phase short circuit. |
| E057.8 VW output end short circuit | Cause: Inter-phase output short circuit. Remedy: Check for inter-phase short circuit. |
| E057.9 WU output end short circuit | Cause: Inter-phase output short circuit. Remedy: Check for inter-phase short circuit. |
| E058.1 Module U phase current sensor inversely installed | Cause: Current sampling sensor exception. Remedy: Contact after-sales service. |
| E058.2 Module V phase current sensor inversely installed | Cause: Current sampling sensor exception. Remedy: Contact after-sales service. |
| E058.3 Module W phase current sensor inversely installed | Cause: Current sampling sensor exception. Remedy: Contact after-sales service. |
| E058.4 Module UV phase sensor incorrectly inserted | Cause: Current sampling sensor exception. Remedy: Contact after-sales service. |
| E058.5 Module VW phase sensor incorrectly inserted | Cause: Current sampling sensor exception. Remedy: Contact after-sales service. |
| E058.6 Module WU phase sensor incorrectly inserted | Cause: Current sampling sensor exception. Remedy: Contact after-sales service. |
| E059.1 UV phase imbalance | Cause: Motor turn-to-turn short circuit. Remedy: Replace the motor and then perform self-check to confirm the cause. |
| E059.2 VW phase imbalance | Cause: Motor turn-to-turn short circuit. Remedy: Replace the motor and then perform self-check to confirm the cause. |
| E059.3 WU phase imbalance | Cause: Motor turn-to-turn short circuit. Remedy: Replace the motor and then perform self-check to confirm the cause. |
| E061.1 Braking unit overload | Cause: Overhigh power of braking resistor (resistance too small). Remedy: Use a braking resistor with higher resistance. |
| E062.2 Braking transistor shoot-through | Cause:
Remedy:
|
| E062.3 Braking transistor overcurrent | Cause: Incorrect connection of braking resistor. Remedy: Check whether the braking resistor is properly connected and whether the braking unit is normal. |
| E093.1 Motor rotor locked | Cause:
Remedy:
|
| E093.2 Motor stall | Cause:
Remedy:
|
| E093.4 Current control exception | Cause:
Remedy:
|
| E094.1 Inconsistency between calculated and set numbers of pole pairs | Cause: Incorrect setting of the number of motor pole pairs. Remedy:
|
| E094.2 Motor power, voltage, and current matching error | Cause: Motor power, voltage, and current mismatch. Remedy:
|
| E094.3 No-load current range error | Cause: Incorrect motor no-load current range. Remedy:
|
| E094.4 Inconsistency between Lm, I0 and rated voltage | Cause: Inconsistency with rated voltage caused by separate modification of no-load current or mutual inductance. Remedy:
|
| E094.5 Rotor resistance range exception | Cause: Rotor resistance range out-of-range. Remedy:
|
| E094.7 Mismatch between the numbers of pole pairs of the resolver and synchronous motor | Cause: Incorrect number of resolver pole pairs of synchronous motor. Remedy:
|
| E159.1 Auto reset failure | Cause: Auto reset disabled. Remedy:
|
| E160.1 Modbus communication fault | Cause: Modbus communication timeout. Remedy:
|
| E161.1 CANopen communication fault | Cause: CANopen communication timeout. Remedy:
|
| E161.2 CANopen PDO mapping inconsistency | Cause: Inconsistency between PDO mapping configured for CANopen and the actual mapping. Remedy:
|
| E162.1 CANlink communication fault | Cause: CANlink heartbeat timeout. Remedy:
|
| E162.2 CANlink station number conflict | Cause: CANlink station number conflict. Remedy:
|
| E164.1 Expansion card fault | Cause: Expansion card fault. Remedy:
|
| E174.1 Wire breakage (HDI1) | Cause: HDI1 wire breakage. Remedy:
|
| E174.3 Wire breakage (AI1) | Cause: AI1 wire breakage. Remedy:
|
| E174.4 Wire breakage (AI2) | Cause: AI2 wire breakage. Remedy:
|
| E174.5 Wire breakage (AI3) | Cause: AI3 wire breakage. Remedy:
|