Nidec & Control Technique Commander SK Drive

Fault Code and MeaningCause and Remedy
UV

DC bus under voltage

Cause:


  • Low AC supply voltage.

  • Low DC bus voltage when supplied by an external DC power supply.




Remedy:

Check power supply voltage and connections.
OV

DC bus over voltage

Cause:


  • Deceleration rate set too fast for the inertia of the machine.

  • Mechanical load driving the motor.




Remedy:

Increase deceleration ramp time or install braking resistor.
OI.AC**

Drive output instantaneous over current

Cause:


  • Insufficient ramp times.

  • Phase to phase or phase to ground short circuit on the drives output.

  • Drive requires autotuning to the motor.




Remedy:


  • Check motor and motor cable for insulation resistance.

  • If motor or motor connections changed, re-autotune drive to motor.


OI.br**

Braking resistor instantaneous over current

Cause:


  • Excessive braking current in braking resistor.

  • Braking resistor value too small.




Remedy:

Check braking resistor value and wiring.
O.SPd

Over speed

Cause:

Excessive motor speed (typically caused by mechanical load driving the motor).



Remedy:

Check mechanical load and speed parameters.
tunE

Auto tune stopped before completion

Cause:

Run command removed before autotune complete.



Remedy:

Restart autotune and maintain run command.
It.br

I2t on braking resistor

Cause:

Excessive braking resistor energy.



Remedy:

Check braking cycle and resistor rating.
It.AC

I2t on drive output current

Cause:


  • Excessive mechanical load.

  • High impedance phase to phase or phase to ground short circuit at drive output.

  • Drive requires re-autotuning to motor.




Remedy:

Reduce load or check motor tuning.
O.ht1

IGBT over heat based on drives thermal model

Cause:

Overheat software thermal model.



Remedy:

Check for blocked vents or fan failure.
O.ht2

Over heat based on drives heatsink

Cause:

Heatsink temperature exceeds allowable maximum.



Remedy:

Reduce ambient temperature or check cooling fans.
th

Motor thermistor trip

Cause:

Excessive motor temperature.



Remedy:

Check motor cooling and load.
O.Ld1*

User +24V or digital output overload

Cause:

Excessive load or short circuit on +24 V output.



Remedy:

Check wiring on user I/O terminals.
O.ht3

Drive over-heat based on thermal model

Cause:

Overheat software thermal model.



Remedy:

Check drive mounting and ventilation.
cL1

Analog input 1 current mode, current loss

Cause:

Input current less than 3 mA when 4-20 or 20-4mA modes selected.



Remedy:

Check signal source and wiring.
SCL

Serial communications loss time-out

Cause:

Loss of communication when drive is under remote control.



Remedy:

Check serial communication cables and master controller.
EEF

Internal drive EEPROM trip

Cause:

Possible loss of parameter values.



Remedy:

Set default parameters (see Pr 29).
PH

Input phase imbalance or input phase loss

Cause:

One of the input phases has become disconnected from the drive (applies to 200/400 V three phase drives only, not dual rated drives).



Remedy:

Check input power supply fuses and wiring.
rS

Failure to measure motors stator resistance

Cause:


  • Motor too small for drive.

  • Motor cable disconnected during measurement.




Remedy:

Check motor rating and connections.
CL.bt

Trip initiated from the control word

Cause:

Control word has initiated a trip.



Remedy:

Check remote control logic.
O.ht4

Power module rectifier over temperature

Cause:

Power module rectifier temperature exceeds allowable maximum.



Remedy:

Check airflow and ambient temperature.
C.dAt

SmartStick data does not exist

Cause:

New/empty SmartStick being read.



Remedy:

Program the SmartStick or use one with valid data.
C.Acc

SmartStick read/write fail

Cause:

Bad connection or faulty SmartStick.



Remedy:

Re-seat SmartStick or replace it.
C.rtg

SmartStick/drive rating change

Cause:

Already programmed SmartStick read by a drive of a different rating.



Remedy:

Use SmartStick compatible with drive rating.
O.cL

Overload on current loop input

Cause:

Input current exceeds 25 mA.



Remedy:

Check analog input source.
HFxx trip

Hardware faults

Cause:

Internal drive hardware fault.



Remedy:

See Commander SK Advanced User Guide.
OVL.d

I x t overload (I = current, t = time)

Cause:

Motor current overload detected.



Remedy:

Reduce motor current (Load).
hot

Heatsink/IGBT temperature high

Cause:

Drive thermal model limits approached.



Remedy:

Reduce ambient temperature or reduce motor current.
br.rS

Braking resistor overload

Cause:

Braking resistor thermal limit approached.



Remedy:

See Menu 10 in the Commander SK Advanced User Guide.
AC.Lt

Drive is in current limit

Cause:

Load requires more current than the limit set.



Remedy:

See Menu 10 in the Commander SK Advanced User Guide.
FAIL

Failed attempt to read stick

Cause:

An attempt has been made to read the stick when the drive was not disabled or tripped, or the stick is read-only.



Remedy:

Ensure drive is disabled before reading SmartStick.