Allen Bradley Kinetix 6500 Servo Drive

Fault Code and MeaningCause and Remedy
FLT S02…MTR COMMUTATION
Illegal Hall State

Cause:

State of Hall feedback inputs is incorrect due to improper connections.



Remedy:

  • Check Hall wiring at motor feedback (MF) connector.

  • Check 5V power supply to the encoder.


FLT S03…MTR OVERSPEED FL
Motor Overspeed

Cause:

Motor speed has exceeded 125% of maximum rated speed.



Remedy:

  • Check cables for noise.


FLT S04…MTR OVERSPEED UL
(Kinetix 6500 only)
Motor Overspeed

Cause:

Motor speed has exceeded user velocity limits.



Remedy:

  • Check tuning.


FLT S05…MTR OVERTEMP FL nn
Motor Overtemperature

Cause:

High motor ambient temperature and/or Excessive Current. The nn sub-code is defined as follows:

01: Motor Thermostat or Thermistor (Motor wiring error).

02: Encoder Temperature Sensor (Incorrect motor selection).



Remedy:

  • Operate within (not above) the continuous torque rating for the ambient temperature.

  • Lower ambient temperature or increase motor cooling.

  • If 01: Check motor wiring at motor feedback (MF) connector.

  • If 02: Verify the proper motor has been selected.


FLT S06…MTR OVERTEMP UL nn
(Kinetix 6500 only)
Motor Overtemperature

Cause:

High motor ambient temperature and/or Excessive Current (User Limit).

01: Motor Thermostat or Thermistor.

02: Encoder Temperature Sensor.



Remedy:

  • Operate within (not above) the continuous torque rating for the ambient temperature.

  • Lower ambient temperature or increase motor cooling.

  • Check motor wiring at motor feedback (MF) connector.

  • Verify the proper motor has been selected.


FLT S07…MTR OVERLOAD FL
Motor Thermal Protection

Cause:

The machine duty cycle requires an RMS current exceeding the continuous rating of the motor. (Exceeded 110% of rating).



Remedy:

  • Change the command profile to reduce speed or increase time.


FLT S08…MTR OVERLOAD UL
(Kinetix 6500 only)
Motor Thermal Protection

Cause:

The machine duty cycle requires an RMS current exceeding the continuous rating of the motor. (Exceeded user programmable limit).



Remedy:

  • Change the command profile to reduce speed or increase time.


FLT S10…INV OVERCURRENT
IPM Fault

Cause:

The IPM fault output indicates that the power transistors were turned off. Potential causes:

– Motor cables shorted.

– Motor winding shorted internally.

– The drive temperature is too high.

– Operation above continuous power/environmental ratings.

– The drive has a short circuit, overcurrent, or failed component.



Remedy:

  • Verify continuity of motor power cable and connector.

  • Disconnect motor power cables from the motor. If the motor is difficult to turn by hand, it may need to be replaced.

  • Check for clogged vents or defective fan.

  • Make sure cooling is not restricted by insufficient space around the unit.

  • Verify ambient temperature is not too high.

  • Operate within the continuous power rating. Reduce acceleration/deceleration rates.

  • Remove all power and motor connections, and perform a continuity check from the DC bus to the U, V, and W motor outputs.


FLT S11…INV OVERTEMP FL
Inverter Overtemperature

Cause:

Inverter thermal switch tripped.

– IAM or AM power module fan failed.

– The cabinet ambient temperature is above rating.

– The machine duty cycle requires an RMS current exceeding the continuous rating of the inverter.

– The airflow access to the drive system is limited or blocked.



Remedy:

  • Replace the failed module.

  • Check the cabinet temperature.

  • Change the command profile to reduce speed or increase time.

  • Check airflow and re-route cables away from the drive system.


FLT S13…INV OVERLOAD FL
Inverter Thermal Protection

Cause:

The machine duty cycle requires an RMS current exceeding the continuous rating of the inverter (Temperature exceeded 110% of rating).



Remedy:

  • Change the command profile to reduce speed or increase time.


FLT S14…INV OVERLOAD UL
(Kinetix 6500 only)
Inverter Thermal Protection

Cause:

The thermal model for the power transistors indicates that the temperature has exceeded the user-programmable limit.



Remedy:

  • Change the command profile to reduce speed or increase time.


FLT S16…GROUND CURRENT
Ground Fault

Cause:

Excessive ground current was detected in the converter.

– Wiring error.

– Motor internal ground short.

– Internal malfunction.



Remedy:

  • Check motor power wiring.

  • Check input power wiring.

  • Replace motor.

  • Disconnect motor power cable from drive and enable drive with current limit set to 0. If fault clears, then a wiring error or motor internal anomaly exists. If fault remains, call your sales representative.


FLT S18…CONV OVERTEMP FL
Converter Overtemperature

Cause:

Converter thermal switch tripped. Excessive heat exists in the power circuitry.



Remedy:

  • Reduce acceleration rates.

  • Reduce duty cycle (ON/OFF) of commanded motion.

  • Increase time permitted for motion.

  • Use larger IAM power module.

  • Check for clogged vents or defective fan.

  • Make sure cooling is not restricted by insufficient space around the unit.


FLT S20…CONV OVERLOAD FL
Converter Thermal Protection

Cause:

Excessive current is being drawn by the power circuitry (exceeded rating).



Remedy:

  • Reduce acceleration rates.

  • Reduce duty cycle (ON/OFF) of commanded motion.

  • Increase time permitted for motion.

  • Use larger IAM power module.


FLT S21…CONV OVERLOAD UL
(Kinetix 6500 only)
Converter Thermal Protection

Cause:

Excessive current is being drawn by the power circuitry (exceeded user-programmable limit).



Remedy:

  • Reduce acceleration rates.

  • Reduce duty cycle (ON/OFF) of commanded motion.

  • Increase time permitted for motion.

  • Use larger IAM power module.


FLT S22…AC POWER LOSS
AC Power Loss

Cause:

Axis was enabled when main (three-phase) power was removed.



Remedy:

  • Disable axis before removing power.


FLT S23…AC PHASE LOSS nn
AC Phase Loss

Cause:

Faulty AC line control equipment. Some, but not all AC input phases are detected as absent.

01: L1 is missing.

02: L2 is missing.

03: L3 is missing.



Remedy:

  • Check input AC voltage on all phases.


FLT S25…PRECHARGE FAILURE
Pre-charge Failure

Cause:

– Low AC input voltage.

– Internal malfunction.



Remedy:

  • Check input AC voltage on all phases.

  • Call your sales representative.


FLT S29…SHUNT OVERLOAD FL
Shunt Thermal Protection

Cause:

The thermal model for the shunt circuitry indicates that the temperature has exceeded its rating.



Remedy:

  • Use a properly sized shunt or modify duty cycle of the application.

  • System uses internal shunt and requires external shunt for additional capacity.


FLT S30…SHUNT OVERLOAD UL
(Kinetix 6500 only)
Shunt Thermal Protection

Cause:

The thermal model for the shunt circuitry indicates that the temperature has exceeded a user-programmable limit.



Remedy:

  • Use a properly sized shunt or modify duty cycle of the application.

  • System uses internal shunt and requires external shunt for additional capacity.


FLT S31…SHUNT MODULE
Shunt Module Fault

Cause:

– Over-temperature fault indicator on Bulletin 2094 shunt module is steady red.

– Shunt-fault indicator on Bulletin 2094 shunt module is steady red.

– Bulletin 2094 shunt module is missing from power rail.



Remedy:

  • Refer to Temperature Fault Status Indicator in manual.

  • Refer to Shunt Fault Status Indicator in manual.

  • Install missing module on power rail.

  • Fill empty slot with slot-filler module.


FLT S33…BUS UNDERVOLT FL
Bus Undervoltage

Cause:

DC bus voltage for 460V system is below 275V.



Remedy:

  • Verify voltage level of the incoming AC power.

  • Check AC power source for glitches or line drop.

  • Install an uninterruptible power supply (UPS) on your AC input.

  • Disable follower axis before removing power.


FLT S34…BUS UNDERVOLT UL
(Kinetix 6500 only)
Bus Undervoltage

Cause:

The DC bus voltage is measured below a user limit when the DC bus was expected to be charged.



Remedy:

  • Verify voltage level of the incoming AC power.

  • Check AC power source for glitches or line drop.


FLT S35…BUS OVERVOLT FL
Bus Overvoltage

Cause:

– Excessive regeneration of power.

– DC bus voltage for 460V system is over 820V.



Remedy:

  • Change the deceleration or motion profile.

  • Use a larger system (motor and drive).

  • Install shunt module.


FLT S38…FUSE BLOWN
Blown Fuse (Bus Loss)

Cause:

A blown fuse was detected in the power structure.



Remedy:

  • Call your Rockwell Automation sales representative to return module for repair.


FLT S41…MTR AQB STATE FL
Motor Feedback State Error

Cause:

The number of illegal state transitions of the AQB encoder signals has exceeded a factory limit.

The motor feedback wiring is open, shorted, or missing.



Remedy:

  • Use shielded cables with twisted pair wires.

  • Route the feedback away from potential noise sources.

  • Check the system grounds.

  • Replace the motor/encoder.


FLT S41…AUX AQB STATE FL
Aux Feedback State Error

Cause:

The auxiliary feedback wiring is open, shorted, or missing.



Remedy:

  • Use shielded cables with twisted pair wires.

  • Route the feedback away from potential noise sources.

  • Check the system grounds.

  • Replace the motor/encoder.


FLT S43…MTR FDBK LOSS FL
Feedback Loss

Cause:

The motor feedback wiring is open, shorted, or missing.



Remedy:

  • Check motor encoder wiring.

  • Run Hookup test in the Logix Designer application.


FLT S45…MTR FDBK COMM FL
Feedback Serial Comms

Cause:

Communication was not established with an intelligent encoder.



Remedy:

  • Verify motor selection.

  • Verify the motor supports automatic identification.

  • Verify motor encoder wiring.


FLT S47…MTR ENC SELF TEST nn
Feedback Self Test

Cause:

The Hiperface feedback device has detected an internal error. Sub-codes include:

01: Alignment Data, 02: Angular Offset, 06: Checksum Error, 29: Transmitter Current Critical, 30: Encoder Temperature Critical, etc.



Remedy:

  • Check motor feedback cable for proper connectivity and continuity.

  • Check motor phasing (U, V, W).

  • Review Electrical Noise Reduction.

  • Cycle control power.

  • Reduce shock and vibration to motor.

  • Upgrade firmware (Revision 2.045+ for 6200, 2.010+ for 6500).

  • Replace motor if fault continues.


FLT S50…POS HW OTRAVEL
Hardware Overtravel – Positive

Cause:

Dedicated overtravel input is inactive. Axis moved beyond the physical travel limits in the positive direction.



Remedy:

  • Check wiring.

  • Verify motion profile.

  • Verify axis configuration in software.


FLT S51…NEG HW OTRAVEL
Hardware Overtravel – Negative

Cause:

Dedicated overtravel input is inactive. Axis moved beyond the physical travel limits in the negative direction.



Remedy:

  • Check wiring.

  • Verify motion profile.

  • Verify axis configuration in software.


FLT S52…POS SW OTRAVEL
(Kinetix 6200 only)
Software Overtravel – Positive

Cause:

Axis position exceeded maximum software setting.



Remedy:

  • Verify motion profile.

  • Verify overtravel settings are appropriate.


FLT S54…POSN ERROR
Excessive Position Error

Cause:

Position error limit was exceeded due to:

– Improperly sized drive or motor.

– Mechanical system out of specifications.



Remedy:

  • Increase the feed forward gain.

  • Increase following error limit or time.

  • Check position loop tuning.

  • Verify sizing of system.

  • Verify mechanical integrity of system within specification limits.

  • Check motor power wiring.


FLT S55…VEL ERROR nn
Excessive Velocity Error

Cause:

The velocity error has exceeded a limit for a period of time.

– Improperly sized drive or motor.

– Mechanical system out of specifications.



Remedy:

  • Increase velocity error limit or time.

  • Check velocity loop tuning.

  • Verify sizing of system.

  • Verify mechanical integrity.

  • Reduce acceleration.


FLT S56…OVERTORQUE
(Kinetix 6500 only)
Overtorque Limit

Cause:

Motor torque has exceeded a user-programmable setting.

– Overly aggressive motion profile.

– Mechanical binding.

– Mechanical system out of specifications.



Remedy:

  • Verify motion profile.

  • Verify Overtorque settings are appropriate.

  • Verify sizing of system.

  • Verify torque offset.

  • Verify mechanical integrity.


FLT S60…ILLEGAL MODE
Illegal Control mode

Cause:

Axis 1 was configured for dual feedback or load feedback with Axis 2 also configured for Feedback Only operation, but with different feedback attribute values.



Remedy:

  • Use Aux Feedback for one axis only.

  • Verify Axis 1 and Axis 2 have identical feedback configuration for aux feedback.


FLT S61…ENABLE INPUT
Drive Enable Input

Cause:

– An attempt was made to enable the axis through software while the Drive Enable hardware input was inactive.

– The Drive Enable input transitioned from active to inactive while the axis was enabled.



Remedy:

  • Disable the Drive Enable Input fault.

  • Verify that Drive Enable hardware input is active whenever the drive is enabled through software.


FLT S62…CONTROLLER
(Kinetix 6500 only)
Controller Initiated Exception

Cause:

User configured software overtravel. The controller has requested the drive to generate an exception.



Remedy:

  • Move axis out of soft overtravel range.

  • Clear soft overtravel fault.

  • Check soft overtravel configuration.

  • Consult controller documentation.


FLT M01…SELF SENSING

Self-sensing Startup Fault: The self-sensing commutation start-up algorithm failed.

Cause: Extremely light or heavy load on the motor. Mechanical obstruction.


Remedy:

  • Clear faults and re-try.

  • Reduce friction.

  • Check for mechanical obstruction.


FLT M02…MOTOR VOLTAGE

Motor Voltage Mismatch: Motor voltage incompatible with drive voltage.

Cause:

  • Check the Logix Designer configuration.

  • Wrong motor connected to drive.




Remedy:

  • Correct the Logix Designer configuration.

  • Connect appropriate motor to drive.


FLT M04…MTR FDBK FILTER nn

Motor Feedback Filter: Excessive levels of noise have been detected by the digital feedback filter.
01: Sine or A channel
02: Cosine or B channel

Cause: The motor feedback wiring is open, shorted, or missing.


Remedy:

  • Use shielded cables with twisted pair wires.

  • Route the feedback away from potential noise sources.

  • Check the system grounds.

  • Replace the motor/encoder.


FLT M04…AUX FDBK FILTER nn

Aux Feedback Filter

Cause: The auxiliary feedback wiring is open, shorted, or missing.


Remedy: See remedy for Motor Feedback Filter above.
FLT M05…MTR FDBK BATT LOSS

Motor Encoder Battery Loss: Battery voltage low; absolute position lost.

Cause: Weak battery or poor battery connection.


Remedy:

  • Replace battery.

  • Check battery connection.


FLT M06…MTR FDBK BATT LOW

Motor Encoder Battery Caution: Battery voltage below caution level.

Cause: Weak battery.


Remedy: Replace battery.
FLT M07…MTR INCR LOSS

Motor Incremental Position Loss: Incremental position vs absolute position out of tolerance.

Cause: The motor feedback wiring is open, shorted, or missing.


Remedy:

  • Check motor encoder wiring.

  • Run Hookup test in the Logix Designer application.


FLT M07…AUX INCR LOSS

Aux Incremental Position Loss

Cause: The auxiliary feedback wiring is open, shorted, or missing.


Remedy: Check auxiliary encoder wiring.
FLT M10…CTRL OVERTEMP FL

Control Module Overtemperature: Temperature exceeded limit.

Cause: Cabinet ambient temperature has exceeded 50 °C (122 °F).


Remedy: Reduce cabinet ambient temperature.
FLT M11…CTRL OVERTEMP UL

Control Module Overtemperature: Temperature exceeded user limit.

Cause: Cabinet ambient temperature has exceeded user limit.


Remedy: Reduce cabinet ambient temperature.
FLT M12…POWER CYCLE FL

Pre-charge Overload: Pre-charge circuit exceeded limit due to excessive power cycling.

Cause: The DC bus power has been cycled too frequently.


Remedy: Limit power cycles to two per minute maximum.
FLT M13…POWER CYCLE UL

Pre-charge Overload: Approaching user-defined limit due to excessive power cycling.

Cause: The DC bus power has been cycled too frequently.


Remedy: Limit power cycles to two per minute maximum.
FLT M14…CURR FDBK OFFSET

Excessive Current Feedback Offset.

Cause: Current feedback hardware fault detected.


Remedy: Replace the power module.
FLT M15…REGEN PWR SUPPLY

Regenerative Power Supply Fault.

Cause: Regen unit faulted. Hardware Regeneration OK input deactivated while drive enabled.


Remedy: Reset faulted regen unit.
FLT M19…DC BUS LIMIT

DC Bus Limited Position Error.

Cause: Excessive load drawn from DC bus by application.


Remedy:

  • Modify application to reduce loading on DC Bus.

  • Increase converter size to provide additional bus capacity.


FLT M25…COMMON BUS

DC Common Bus Fault.

Cause: Improper configuration or connection. AC Power detected while configured for Common Bus Follower.


Remedy: Check IAM power configuration and wire accordingly.
FLT M26…RUNTIME ERROR

Runtime Drive Error.

Cause: The drive firmware encountered an unrecoverable runtime error.


Remedy:

  • Cycle control power.

  • Replace Module.


FLT M27…BACKPLANE COMM

Backplane COM: Communication problem detected.

Cause:

  • Electrical Noise.

  • Poor module connection.

  • Faulty module.




Remedy:

  • Cycle control power.

  • With power off, reseat power module in rail and control module in power module.

  • Replace module.


FLT M28…SAFETY COMM

Internal Safety Communication.

Cause: Communication with the safety hardware within the drive malfunctioned.


Remedy:

  • Cycle control power.

  • Replace module.


FLT M64…SENSOR ASSIGNMENT

No Quick View message.

Cause:

  • Home/Registration input function requested but not assigned.

  • Multiple inputs assigned same function.




Remedy: Assign proper function to the four available digital inputs.
FLT M68…IPIM

IPIM Module Fault.

Cause: A fault has occurred in one or more IPIM modules on the power rail.


Remedy: Refer to troubleshooting chapter in Kinetix 6000M User Manual (2094-UM003).
INIT FLT S03…NVMEM CHKSUM

User Non-volatile Memory Checksum.

Cause: Non-volatile memory is corrupt due to control board software error.


Remedy:

  • Cycle power or reset the drive.

  • Contact Rockwell Automation to return module for repair.


INIT FLT M01…ENCODER DATA

Smart Encoder Data Corruption Fault.

Cause: Faulty intelligent encoder.


Remedy:

  • Cycle power or reset the drive.

  • Replace motor if faulting continues.


INIT FLT M02…MTR DATA RANGE nn

Motor Data Range Error.
See manual for specific sub-code (nn) definitions (01-16).

Cause: Faulty intelligent encoder or incorrect motor file.


Remedy:

  • Cycle power or reset the drive.

  • Check validity of the motion database.

  • Replace motor if faulting continues.


INIT FLT M03…MTR ENC STARTUP

Motor Feedback Communication Startup.

Cause:

  • Incorrect motor selected or connected.

  • Faulty wiring.




Remedy:

  • Check motor selection.

  • Check motor encoder wiring.


INIT FLT M03…AUX ENC STARTUP

Auxiliary Feedback Communication Startup.

Cause:

  • Incorrect motor selected or connected.

  • Faulty wiring.




Remedy:

  • Check motor selection.

  • Check motor encoder wiring.


INIT FLT M04…MTR ABS SPEED

Motor Absolute Encoder Overspeed Fault.

Cause: High motor speed while power was off.


Remedy: Clear faults and re-home.
INIT FLT M05…MTR ABS TRAVEL

Motor Absolute Encoder Power-off Travel.

Cause: Large travel distance while power was off.


Remedy: Clear faults and re-home.
INIT FLT M06…MTR ABS STARTUP

Motor Absolute Startup Speed.

Cause: Mechanical movement of machine causing excessive rotation of motor during powerup.


Remedy: Allow machine motion to stop before powerup.
INIT FLT M07…COMMUTATION OFFSET

Uninitialized Commutation Offset.

Cause: Third party motors do not contain Rockwell Automation motor data.


Remedy: Run Commutation Test from the Logix Designer application.
INIT FLT M12…INVALID KCL REV

Invalid KCL revision.

Cause: The FPGA image is incompatible with hardware operation.


Remedy:

  • Flash control module with correct firmware.

  • Replace module.


INIT FLT M13…INVALID BSP REV

Invalid BSP revision.

Cause: The board support package is incompatible with hardware operation.


Remedy:

  • Flash control module with correct firmware.

  • Replace module.


INIT FLT M14…SAFETY FIRMWARE

Invalid Safety Firmware.

Cause: Loaded Safety firmware is not a valid revision for the drive firmware.


Remedy: Flash control module with correct revision of safety firmware.
INIT FLT M19…VOLTAGE MISMATCH

Voltage Mismatch on Power Rail.

Cause: 230V and 460V modules have been installed on the same power rail.


Remedy: Replace the mismatched AM module with one that matches the IAM module.
INIT FLT M20…UNKNOWN MODULE

Unknown Axis on Backplane.

Cause: Faulty Module.


Remedy:

  • Recycle control power.

  • Replace module.


INIT FLT M21…FACTORY CFG

Factory Configuration Invalid.

Cause: Defective memory in module.


Remedy: Replace defective module.
INIT FLT M22…ILLEGAL ADDRESS

Illegal Node Switch Setting.

Cause: IAM node switch set such that an AM node address is greater than 254.


Remedy: Select IAM node address that permits all AM node addresses to be less than 254.
INIT FLT M23…SERIES MISMATCH

Series Mismatch on Power Rail.

Cause: Sercos and EtherNet/IP control modules exist on the same power rail.


Remedy: Replace the mismatched control module.
INIT FLT M24…OPEN SLOT

Open Power Rail Slot.

Cause: Missing module or bent pins on module.


Remedy:

  • Check control pin on back of module.

  • Install slot filler module in open slot.


INIT FLT M32…MTR KEYING nn

Motor Keying Fault.

Cause: Incorrect motor selected from motor database.


Remedy: Verify motor selection in Axis Properties configuration.
INIT FLT M33…ENABLE UNASSIGNED

Enable Input Not Assigned.

Cause: Enable function requested but not assigned to a digital input.


Remedy: Assign an available digital input as Enable.
INIT FLT M34…OTRAVEL UNASSIGNED

Overtravel Input Not Assigned.

Cause: Overtravel function requested but not assigned to a digital input.


Remedy: Assign an available digital input for the desired overtravel function.
INIT FLT M35…NAND FLASH nn

Storage failure.

Cause: Faulty memory component.


Remedy:

  • Recycle control power or reset the drive.

  • Replace control module if problem persists.


NODE FLT 01…LATE CTRL UPDATE

Control Update Fault.

Cause:

  • Excessive network traffic.

  • Noisy environment.




Remedy:

  • Remove unnecessary network devices.

  • Change network topology.

  • Segregate signal wiring from power wiring.

  • Use shielded cables / Add snubbers.


NODE FLT 02…PROC WATCHDOG

Processor Watchdog Fault.

Cause: The watchdog circuit monitoring processor operation detected a problem.


Remedy:

  • Recycle control power or reset the drive.

  • Replace control module if problem persists.


NODE FLT 03…HARDWARE nn

Hardware Fault.
01: Invalid slot ID
02: Cannot read slot ID
03/04: Memory failures

Cause:

  • Faulty power rail or power module.

  • Faulty memory component.




Remedy:

  • Recycle control power or reset the drive.

  • Replace power module or control module if problem persists.


NODE FLT 04…DATA FORMAT ERROR

Data Format Error.

Cause: Faulty memory component.


Remedy:

  • Recycle control power or reset the drive.

  • Replace control module if problem persists.


NODE FLT 06…LOST CTRL CONN

Lost Controller Connection.

Cause:

  • Faulty Ethernet cable or disconnected.

  • Controller lost power.




Remedy:

  • Check Ethernet connection.

  • Check controller operation.


NODE FLT 08…LOGIC WATCHDOG

Custom Logic Update Timeout.

Cause: Faulty control module.


Remedy:

  • Recycle control power or reset the drive.

  • Replace control module if problem persists.


NODE FLT 09…IP ADDRESS

Duplicate IP Address.

Cause: Incorrect node switch setting (Identical IP on subnet).


Remedy: Select a node address not already in use on the network.
NODE FLT 128…DRAM TEST

DRAM Test Fault.

Cause: Faulty memory component.


Remedy:

  • Recycle control power or reset the drive.

  • Replace Control module if problem persists.


NODE FLT 129…FPGA CONFIG

FPGA Configuration Fault.

Cause: Faulty component.


Remedy: Replace module.
NODE FLT 133…SERCOS ADDRESS

Duplicate Sercos Node Address.

Cause: This axis and one or more other axes have identical sercos addresses.


Remedy: Check Node Switch configuration and adjust for no overlap.
NODE FLT 139…SERCOS RING

Sercos Ring Fault.

Cause: Loose or damaged sercos cable.


Remedy: Check that fiber-optic cable is present and connected properly.
NODE ALARM 01…CTRL UPDATE

Control Connection Update Alarm.

Cause:

  • Excessive network traffic.

  • Noisy environment.




Remedy:

  • Remove unnecessary network devices.

  • Use shielded cables / Add snubbers.


NODE ALARM 05…CLOCK SYNC

Clock Jitter Alarm.

Cause:

  • Switched to grandmaster clock of different frequency.

  • Lost connection to grandmaster clock.




Remedy:

  • Drive auto-corrects upon time synchronization.

  • Restore network connections.


NODE ALARM 128…NODE SWITCH

No Quick View message.

Cause: Node Switches adjusted after powerup.


Remedy: Return node switches to power-up setting.
INHIBIT S01…ENABLE INPUT

Axis Enable Input Fault – Start Inhibit.

Cause: Enable input is inactive while axis is in Starting/Running/Testing/Hold state.


Remedy:

  • Confirm that the digital input assigned to Enable is active.

  • Check module enable input wiring.

  • Check digital input assignments.


INHIBIT S02…MOTOR NOT CONFIGURED

Motor Not Configured.

Cause: The motor has not been properly configured for use.


Remedy: Verify motor configuration in the Logix Designer application.
INHIBIT S03…FEEDBACK NOT CONFIGURED

Feedback Not Configured.

Cause: The feedback has not been properly configured for use.


Remedy: Verify feedback configuration in the Logix Designer application.
INHIBIT S04…COMMUTATION NOT CONFIGURED

Commutation Not Configured – Standard Start Inhibit.

Cause:

  • PM motor commutation not configured.

  • Commutation test offset differs from controller value by 15° or more.




Remedy:

  • Verify proper motor feedback commutation alignment.

  • Run commutation test.

  • Download project or power-cycle drive.


INHIBIT M05…SAFE TORQUE OFF

Start Inhibit – Safe Torque Off.

Cause: The safety function has disabled the power structure.


Remedy:

  • Check safety input wiring.

  • Check state of safety devices.


INHIBIT M07…SAFETY NOT CONFIGURED

Start Inhibit – Safety Not Configured Inhibit.

Cause: Drive firmware was uploaded.


Remedy: Reapply safety configuration signature by using Apply File from the Safety Main web page.
ALARM S52…POS SW OTRAVEL

Software Overtravel – Positive.

Cause: Axis position exceeded maximum software setting.


Remedy:

  • Verify motion profile.

  • Verify overtravel settings are appropriate.


ALARM S53…NEG SW OTRAVEL

Software Overtravel – Negative.

Cause: Axis position exceeded maximum software setting.


Remedy:

  • Verify motion profile.

  • Verify overtravel settings are appropriate.


ALARM M13…POWER CYCLE UL

Pre-charge Overload.

Cause: The DC bus power has been cycled too frequently.


Remedy: Limit power cycles to two per minute maximum.