Fuji Alpha 5 Servo Drive Fault Codes:
| Fault Code and Meaning | Cause and Remedy |
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oC1, oC2 Overcurrent The output current of the servo amplifier exceeds the rated value. oC1: Direct detection by internal transistor. oC2: Indirect detection with software. | Cause: Wrong servomotor output wiring Remedy: Correct the wiring of power cables (U, V and W). Cause: Short circuit or grounding fault in servomotor output wiring Remedy: Check cables visually or through continuity check and replace the defective cable. Cause: Servomotor insulation fault Remedy: Measure the insulation resistance. (Several MΩ or over to ground). Cause: Failure of servomotor Remedy: Measure the resistance across cables. (Several Ω between cables). Cause: Incorrect resistance of regenerative resistor Remedy: Replace with the regenerative resistor within the rating. Cause: Current imbalance caused by an encoder fault Remedy: Replace the servomotor. Cause: Unconnected grounding cable Remedy: Connect the grounding cable. |
oS Overspeed The rotation speed of the servomotor exceeds 1.1 times the maximum speed. | Cause: Wrong servomotor output wiring Remedy: Correct the wiring of power cables (U, V and W). Cause: The rotation speed of the servomotor overshoots. Remedy: Check the speed waveform during acceleration with the PC Loader or similar and take the following countermeasures:
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Hu Overvoltage The DC voltage inside the servo amplifier exceeds the upper limit. (Approx over 420 V). | Cause: The source voltage is too high (immediately after power-on). Remedy:
Cause: Unconnected external regenerative resistor or wrong wiring Remedy:
Cause: Broken regenerative transistor Remedy: Replace the servo amplifier. |
Et1, Et2 Encoder Trouble There is a fault in the encoder built in the servomotor. Et1: Single revolution position detection fault. Et2: Encoder memory data reading fault. | Cause: Fault in data sent from encoder Remedy: Use shielded cables to eliminate noise effects. Cause: Failure of encoder Remedy: Replace the servomotor. |
ct Circuit Trouble There is a fault in the source control power voltage inside the servo amplifier. There may be a failure in the internal circuit. | Cause: Failure of servo amplifier Remedy: Turn the power off then on again. If restoration is not obtained, replace the servo amplifier. |
dE Memory Error The parameter data stored in the servo amplifier is damaged. | Cause: Failure of stored data Remedy:
Cause: The parameter overwriting frequency has exceeded 100,000 cycles. Remedy: Replace the servo amplifier. (Store frequently overwritten parameters to RAM). |
Fb Fuse Blown The fuse in the servo amplifier main circuit is disconnected. | Cause: The fuse is disconnected. Remedy: Replace the servo amplifier. Note: Customers are not allowed to replace the fuse. Contact us before turning on the power. |
cE Motor Combination Error The capacity and model of the servo amplifier do not agree with those of the connected servomotor. | Cause: The capacity and model of the servo amplifier do not agree with those of the servomotor. Remedy: Check the capacity and model of the servomotor and those of the servo amplifier. |
tH Regenerative Resistor Overheat The regeneration handling transistor built in the servo amplifier is overheated. | Cause: High source voltage (immediately after power-on) Remedy:
Cause: Too large regeneration power Remedy:
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Ec Encoder Communication Error Communications with the internal encoder of the servomotor fails. | Cause: Error in encoder serial communications Remedy: Check cables visually and through continuity check and correct faults. Cause: Broken wire or poor contact Remedy:
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ctE Cont (Control signal) Error There is duplication in allocation of sequence input terminals of the servo amplifier. | Cause: The same input signal is allocated to two or more terminals. Remedy: Do not specify the same number among CONT signal settings. |
oL1, oL2 Overload oL1: Alarm that detects failures such as a locked shaft instantaneously. oL2: The effective torque exceeds the allowable limit of the servomotor. | Cause: The servomotor fails to rotate mechanically. Remedy:
Cause: The mechanical system is too heavy against the servomotor capacity. Remedy:
Cause: The acceleration/deceleration frequency and operation frequency are too high. Remedy: Increase the cycle time and decrease the operation frequency. Cause: Servo amplifier is damaged. Remedy: Replace the servo amplifier. |
LuP Main Power Undervoltage The power supplied to the servo amplifier falls below the minimum specification voltage limit. | Cause: The source voltage drops due to momentary power failure or similar. Remedy:
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rH1 Internal Regenerative Resistor Overheat The power consumption of the regenerative resistor built in the servo amplifier exceeds the upper limit. | Cause:
Remedy:
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rH2 External Regenerative Resistor Overheat The external regenerative resistor overheat signal (normally closed contact signal) has worked (was open). | Cause:
Remedy:
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rH3 Regenerative Transistor Error The regeneration handling transistor built in the servo amplifier is damaged. | Cause: The regenerative transistor is short circuited or damaged. Remedy:
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rH4 Inrush Current Suppression Circuit Trouble The circuit inside the servo amplifier which suppresses the inrush current generated at power-on may be broken. | Cause:
Remedy:
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oF Deviation Overflow A position deviation amount equivalent to servomotor revolutions specified in PA2_69 is accumulated inside the servo amplifier. | Cause:
Remedy:
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AH Amplifier Overheat The temperature of the servo amplifier has exceeded the allowable limit. | Cause:
Remedy:
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EH Encoder Overheat The encoder inside the servomotor is overheated exceeding the allowable temperature. | Cause:
Remedy:
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dL1 dL2 dL3 Absolute Data Lost The absolute data of the encoder is lost. | Cause:
Remedy:
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AF Multi-turn Data Over Flow Rotation of the output shaft of the servomotor exceeds the range between -32766 and 32765. | Cause: Excessive servomotor revolutions. Remedy:
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iE Initial Error The initial position inside the encoder is not established. | Cause:
Remedy:
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