Yaskawa Sigma 3 Servo Drive Fault Codes:
| Fault Code and Meaning | Cause and Remedy |
|---|---|
| A.020 Parameter Checksum Error 1 | Cause: Control power supply lowered/unstable (ranged from 30 VAC to 60 VAC). Remedy: Correct the power supply, and set Fn005 to initialize the parameter. Cause: Power supply turned OFF while changing parameter setting. Remedy: Set Fn005 to initialize the parameter and input the parameter again. Cause: Number of parameter writes exceeded upper limit (e.g., changed every scan). Remedy: Replace the SERVOPACK. Cause: SERVOPACK EEPROM and related circuit are faulty. Remedy: Replace the SERVOPACK. |
| A.021 Parameter Format Error | Cause: Model number in software is old/incompatible with current parameters. Remedy: Replace the SERVOPACK or change parameter settings to be compatible with the model number in the software. |
| A.022 System Parameter Checksum Error 1 | Cause: Control power supply lowered/unstable (ranged from 30 VAC to 60 VAC). Remedy: Correct the power supply, and set Fn005 to initialize the parameter. Cause: SERVOPACK EEPROM and related circuit are faulty. Remedy: Replace the SERVOPACK. |
| A.023 Parameter Password Error | Cause: A SERVOPACK board fault occurred. Remedy: Replace the SERVOPACK. |
| A.02A Parameter Checksum Error 2 | Cause: Control power supply lowered/unstable (30-60 VAC). Remedy: Correct the power supply, and set Fn005 to initialize the parameter. Cause: Power turned OFF while changing parameter setting. Remedy: Set Fn005 to initialize the parameter and input the parameter again. Cause: Number of parameter writes exceeded upper limit. Remedy: Replace the SERVOPACK. Cause: SERVOPACK EEPROM and related circuit are faulty. Remedy: Replace the SERVOPACK. |
| A.02b System Parameter Checksum Error 2 | Cause: Control power supply lowered/unstable (30-60 VAC). Remedy: Correct the power supply, and set Fn005 to initialize the parameter. Cause: SERVOPACK EEPROM and related circuit are faulty. Remedy: Replace the SERVOPACK. |
| A.030 Main Circuit Detector Error | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.040 Parameter Setting Error 1 | Cause: Parameter is set out of range. Remedy: Set the parameter within the specified range. Cause: SERVOPACK EEPROM and related circuit are faulty. Remedy: Replace the SERVOPACK. |
| A.04A Parameter Setting Error 2 | Cause: Parameter is set out of range. Remedy: Set the parameter within the specified range. Cause: SERVOPACK EEPROM and related circuit are faulty. Remedy: Replace the SERVOPACK. |
| A.041 Dividing Pulse Output Setting Error | Cause: PC dividing pulse set for Pn212 is out of range/does not satisfy conditions. Remedy: Set Pn212 to the correct value. |
| A.042 Multiple Parameter Combinations Exceeding Set Range | Cause: Speed of program JOB operation (Fn004) out of range due to gear ratio/motor change. Remedy: Reduce electronic gear ratio (Pn20E/Pn210). Cause: Speed of program JOB operation out of range by changing JOG movement speed (Pn533). Remedy: Increase program JOG movement speed (Pn533). Cause: Movement speed of advanced autotuning (F017) out of range. Remedy: Reduce electronic gear ratio (Pn20E/Pn210). |
| A.050 Combination Error | Cause: SERVOPACK and servomotor capacities do not correspond (Capacity ratio ≤ 1/4 or ≥ 4). Remedy: Select the proper combination of SERVOPACK and servomotor capacities. Cause: The parameter written in the encoder is incorrect. Remedy: Replace the servomotor (encoder). Cause: A SERVOPACK board fault occurred. Remedy: Replace the SERVOPACK. |
| A.100 Overcurrent (Heat Sink Overheated) | Cause: Overload alarm reset by turning OFF power too many times. Remedy: Change the method to reset the alarm. Cause: Faulty connection between SERVOPACK board and thermostat switch. Remedy: Replace the SERVOPACK. Cause: Connection between grounding and U, V, or W is incorrect/shorted. Remedy: Check and correct wiring; repair/replace servomotor cable. Cause: Short circuit between phase U, V, or W of the servomotor. Remedy: Repair or replace the servomotor cable/motor. Cause: Wiring of regenerative resistor is incorrect. Remedy: Check and correct the wiring. Cause: Fault in dynamic brake circuit or activated too frequently. Remedy: Replace SERVOPACK, reduce load/rotations, or reduce DB operation frequency. Cause: Ambient temperature too high or heat radiation blocked. Remedy: Ensure ambient temperature is 55°C or less; check panel ventilation. Cause: SERVOPACK fan or board fault. Remedy: Replace the SERVOPACK. |
| A.300 Regeneration Error Detected | Cause: A SERVOPACK board fault occurred. Remedy: Replace the SERVOPACK. Cause: Pn600 value incorrect or resistor not connected/wiring issue. Remedy: Connect external resistor or set Pn600 to “0”; correct wiring. Cause: Jumper between B2 and B3 removed (500W+ motors). Remedy: Correct the wiring. Cause: Regenerative energy excessive or transistor/sensor fault. Remedy: Replace resistor/SERVOPACK; reconsider load conditions. |
| A.320 Regenerative Overload | Cause: SERVOPACK board fault. Remedy: Replace the SERVOPACK. Cause: Power supply voltage is 270 V or more. Remedy: Correct the input voltage. Cause: Regenerative energy is excessive / regenerating state continued. Remedy: Select proper regenerative resistance capacity or reconsider load/operation conditions. Cause: Setting of Pn600 is smaller than external resistor capacity. Remedy: Correct the set value of parameter Pn600. |
| A.330 Main Circuit Wiring Error | Cause: A SERVOPACK board fault occurred. Remedy: Replace the SERVOPACK. Cause: Incorrect AC/DC power input mode settings. Remedy: For AC: Pn001.2=0. For DC: Pn001.2=1. Cause: Pn600 is set to 0 if regenerative resistance is disconnected. Remedy: Set Pn600 to 0. |
| A.400 Overvoltage | Cause: AC power voltage is 290 V or more / excessive voltage change. Remedy: The AC power voltage must be within the specified range. Cause: Motor speed high/load inertia excessive (insufficient regenerative capacity). Remedy: Check inertia/load specs; reconsider load and operation conditions. Cause: SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.410 Undervoltage | Cause: AC power supply voltage 120 V or less / large voltage drop. Remedy: Ensure AC power supply voltage is within specified range. Cause: Fuse blown, inrush resistor disconnected, or temporary power failure. Remedy: Replace SERVOPACK; check voltage; restart operation. Cause: Servomotor cable or motor shorts to ground. Remedy: Repair/replace cable or servomotor. Cause: SERVOPACK fault. Remedy: Replace the SERVOPACK. |
| A.510 Overspeed | Cause: Incorrect wiring order (phases U, V, W) or encoder wiring. Remedy: Correct servomotor/encoder wiring. Cause: Noise interference in encoder wiring. Remedy: Take measures against noise for the encoder wiring. Cause: Position/Speed reference input too large or gain incorrect. Remedy: Reduce reference value; correct reference input gain setting. Cause: SERVOPACK board fault. Remedy: Replace the SERVOPACK. |
| A.511 Dividing Pulse Output Overspeed | Cause: Output frequency of dividing pulse exceeds 1.6 MHz. Remedy: Lower the setting of the PG dividing pulse (Pn212) or reduce servomotor speed. |
| A.520 Vibration Alarm | Cause: Abnormal vibration was detected. Remedy: Reduce servomotor speed; reduce speed loop gain (Pn100). |
| A.710 Overload: Momentary Overload | Cause: SERVOPACK board fault occurred. Remedy: Replace the SERVOPACK. Cause: Servomotor wiring incorrect or connection faulty. Remedy: Correct the servomotor wiring. |
| A.720 Overload: Continuous Overload | Cause:
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| A.730 Dynamic Brake Overload | Cause:
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| A.740 Overload of Surge Current Limit Resistor | Cause:
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| A.7A0 Heat Sink Overheated | Cause:
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| A.810 Encoder Backup Error | Cause:
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| A.820 Encoder Checksum Error | Cause:
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| A.830 Absolute Encoder Battery Error | Cause:
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| A.840 Encoder Data Error | Cause:
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| A.850 Encoder Overspeed | Cause:
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| A.860 Encoder Overheated | Cause:
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| A.870 Fully-closed Serial Encoder Checksum Alarm | Cause:
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| A.880 Fully-closed Serial Encoder Data Alarm | Cause:
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| A.8A0 Fully-closed Serial Encoder Scale Error | Cause: A linear encoder fault occurred. Remedy:
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| A.8A1 Fully-closed Serial Encoder Module Error | Cause:
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| A.8A2 Fully-closed Serial Encoder Sensor Error (Incremental) | Cause: A linear encoder fault occurred. Remedy:
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| A.b31 Current Detection Error 1 | Cause: The current detection circuit for Phase U is faulty. Remedy:
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| A.b32 Current Detection Error 2 | Cause: The current detection circuit for Phase V is faulty. Remedy:
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| A.b33 Current Detection Error 3 | Cause:
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| A.bF0 / A.bF1 / A.bF2 / A.bF3 / A.bF4 System Alarm 0-4 | Cause: A SERVOPACK board fault occurred. Remedy:
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| A.C10 Servo Overrun Detected | Cause:
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| A.C80 Absolute Encoder Clear Error and Multi-turn Limit Setting Error | Cause:
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| A.C90 Encoder Communications Error | Cause:
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| A.C91 Encoder Communications Position Data Error | Cause:
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| A.C92 Encoder Communications Timer Error | Cause:
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| A.CA0 Encoder Parameter Error | Cause:
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| A.Cb0 Encoder Echoback Error | Cause:
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| A.CC0 Multi-turn Limit Disagreement | Cause:
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| A.CF1 Fully-closed Serial Converter Unit Communications Error (Reception) | Cause:
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| A.CF2 Fully-closed Serial Converter Unit Communications Error (Timer Stopped) | Cause:
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| A.d00 Position Error Pulse Overflow | Cause:
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| A.d01 Position Error Pulse Overflow Alarm at Servo ON | Cause: Excessive position errors accumulated while the servo is OFF. Remedy: Do not run the servomotor in servo OFF status. Cause: With the setting not to clear the errors while the servo is OFF, the servomotor was running. Remedy: Make the setting so that the errors are cleared while the servo is OFF. Adjust the detection level. |
| A.d02 Position Error Pulse Overflow Alarm by Speed Limit at Servo ON | Cause: The servo turned ON with accumulated errors, and reference pulse was input during operation at the speed limit, therefore, the errors exceeded the Position Error Pulse Overflow Alarm Level (Pn520). Remedy:
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| A.d10 Motor-Load Position Error Pulse Overflow | Cause: Motor rotation direction and scale installation direction is opposite. Remedy: Install the scale in the opposite direction, or reverse the setting of fully-closed encoder usage method (Pn002.3). Cause: Position of the load such as stage and scale joint installation are incorrect. Remedy: Check the mechanical joint. |
| A.E00 COM Alarm 0 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.E01 COM Alarm 1 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.E02 COM Alarm 2 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.E07 COM Alarm 7 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.E40 MECHATROLINK II Transmission Cycle Setting Error | Cause: Setting of MECHATROLINK II transmission cycle is out of specifications range. Remedy: Set the transmission cycle to proper value. |
| A.E50 MECHATROLINK II Synchronization Error | Cause: WDT data of host controller was not updated correctly. Remedy: Update the WDT data at the host controller correctly. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.E51 MECHATROLINK II Synchronization Failed | Cause: WDT data of host controller was not updated correctly at the synchronization communications start, and synchronization communications could not start. Remedy: Update the WDT data at the host controller correctly. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.E60 MECHATROLINK II Communications Error | Cause: MECHATROLINK II wiring is incorrect. Remedy: Correct the MECHATROLINK II wiring. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. Cause: MECHATROLINK II data reception error occurred due to noise interference. Remedy: Take measures against noise. Check the MECHATROLINK II communications cable and FG wiring and take measures such as adding ferrite core on the MECHATROLINK II communications cable. |
| A.E61 MECHATROLINK II Transmission Cycle Error | Cause: MECHATROLINK II transmission cycle fluctuated. Remedy: Remove the cause of transmission cycle fluctuation at host controller. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.EA0 DRV Alarm 0 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.EA1 DRV Alarm 1 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.EA2 DRV Alarm 2 | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.ED0 Internal Command Error | Cause: Parameter was changed by the digital operator or the personal computer during MECHATROLINK II communications. Remedy: Stop changing parameter using digital operator and do not connect the personal computer during MECHATROLINK II communications. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.F10 Power Line Open Phase | Cause: A SERVOPACK fault occurred (when control power turned ON). Remedy: Replace the SERVOPACK. Cause: The three-phase power supply wiring is incorrect. Remedy: Correct the power supply wiring. Cause: The three-phase power supply is unbalanced. Remedy: Balance the power supply by changing phases. Cause: The contact in three-phase power supply wiring is faulty. Remedy: Correct the power supply wiring. |
| CPF00 Digital Operator Transmission Error 1 | Cause: The contact between the digital operator and the SERVOPACK is faulty. Remedy: Insert securely the connector, or replace the cable. Cause: The external noise interference occurred to the digital operator or cable is faulty (cable near noise source). Remedy: Do not lay the cable near noise source. Install digital operator far from noise source. |
| CPF01 Digital Operator Transmission Error 2 | Cause: A digital operator fault occurred. Remedy: Replace the digital operator. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.900 Position Error Pulse Overflow (Warning) | Cause: A SERVOPACK board fault occurred. Remedy: Replace the SERVOPACK. Cause: Wiring is incorrect or the contact of servomotor U, V, and W is faulty. Remedy: Correct the servomotor wiring. Correct the encoder wiring. Cause: The SERVOPACK gain adjustment is improper. Remedy: Increase the speed loop gain (Pn100) and position loop gain (Pn102). Cause: The position reference pulse frequency is too high. Remedy: Decrease slowly the position reference pulse frequency. Apply the smoothing function. Adjust the electronic gear ratio. Cause: Setting of the parameter Pn520 (Position Error Pulse Alarm Level) is improper. Remedy: Set the parameter Pn520 to a value other than “0”. Cause: The servomotor specifications do not meet the load conditions (torque, moment of inertia). Remedy: Reconsider and correct the load and servomotor capacity. |
| A.901 Position Error Pulse Overflow at Servo ON (Warning) | Cause: Errors accumulated excessively in servo OFF status. Remedy: Do not run the servomotor in servo OFF status. Cause: With the setting not to clear the errors while the servo is OFF, the servomotor was running. Remedy: Make the setting so that the errors are cleared in servo OFF status. Adjust the detection level. |
| A.910 Overload (Warning for alarms A710 and A720) | Cause: Wiring is incorrect and the contact in servomotor wiring is faulty. Remedy: Correct the servomotor wiring. Cause: Wiring is incorrect and the contact in encoder wiring is faulty. Remedy: Correct the encoder wiring. Cause: The starting torque exceeds the maximum torque. Remedy: Reconsider the load and operation conditions. Or, check the servomotor capacity. Cause: Temperature in the SERVOPACK panel is high. Remedy: Reduce the in-panel temperature to 55°C or less. Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. |
| A.911 Vibration | Cause: Servo Amplifier gain is improper. Remedy: To adjust the gain, decrease the speed loop gain (Pn100) and position loop gain (Pn101), and increase the filter time constants such as torque reference filter (Pn401). |
| A.920 Regenerative Overload (Warning for alarm A320) | Cause: A SERVOPACK fault occurred. Remedy: Replace the SERVOPACK. Cause: Regenerative energy is excessive. Remedy: Check the regenerative resistor capacity, or reconsider the load and operation conditions. Cause: The setting of parameter Pn600 is smaller than the external regenerative resistor capacity. Remedy: Correct the setting of parameter Pn600. |
| A.930 Absolute Encoder Battery Warning | Cause: A SERVOPACK board fault occurred. (The absolute encoder is used in the incremental encoder setting.) Remedy: Replace the SERVOPACK. Cause: The battery connection is incorrect or faulty. Remedy: Connect correctly the battery. Cause: The battery voltage is lower than the specified value 2.7 V. Remedy: Replace the battery, and turn OFF the encoder power supply and ON again. |
| A.941 Change of Parameters Requires the Setting Validation | Cause: To validate new setting of this parameter, turn OFF the power and ON again. Remedy: Turn OFF the power and ON again. |
| A.94A Data Setting Warning 1 | Cause: Disabled parameter number was used. Remedy: Use the correct parameter number. |
| A.94B Data Setting Warning 2 | Cause: Attempted to send values outside the range to the command data. Remedy: Set the values within the range. |
| A.94C Data Setting Warning 3 (Calculation Error) | Cause: Calculation result of set value is incorrect. Remedy: Set the parameter within the range. |
| A.94D Data Setting Warning 4 | Cause: Parameter size set in command is incorrect. Remedy: Use the correct parameter size. |
| A.95A Command Warning 1 | Cause: Command sending condition is not satisfied. Remedy: Send a command after command sending condition is satisfied. |
| A.95B Command Warning 2 | Cause: SERVOPACK received unsupported command. Remedy: Do not send an unsupported command. |
| A.95C Command Warning 3 | Cause: MECHATROLINK II command cannot be executed due to parameter setting condition. Remedy: Set the parameter to execute the command. |
| A.95D Command Warning 4 | Cause: Command sending condition for latch-related commands is not satisfied. Remedy: Send a command after command sending condition related to latch command is satisfied. |
| A.95E Command Warning 5 | Cause: Subcommand sending condition is not satisfied. Remedy: Send a subcommand after command sending condition is satisfied. |