ABB ACS150 Drive

ABB acs150 drive image

Highlights

  • Built-in EMC filter for 2nd environment
  • Power range 0.37 to 4 kW/0.5 to 5 Hp
  • IP20 enclosure
  • Scalar control
  • Integrated user interface and potentiometer
  • Built-in brake chopper

Download Links

📥 Download Catalog  📥 Download Manual

Wiring Details

Below image show control & power terminal details:

ACS150 drive wiring image

Drive Rating

Brake Resistance Details

Part No.Brake Resistor Minimum
1-phase, 200 to 240 V
ACS150-01X-02A4-270 ohm
ACS150-01X-04A7-240 ohm
ACS150-01X-06A7-240 ohm
ACS150-01X-07A5-230 ohm
ACS150-01X-09A8-230 ohm
3-phase AC supply, 380 to 480 V
ACS150-03X-01A2-4200 ohm
ACS150-03X-01A9-4175 ohm
ACS150-03X-02A4-4165 ohm
ACS150-03X-03A3-4150 ohm
ACS150-03X-04A1-4130 ohm
ACS150-03X-05A6-4100 ohm
ACS150-03X-07A3-470 ohm
ACS150-03X-08A8-470 ohm

Faults & Alarms

Search from below list for ACS150 drive faults & alarms:

CodeCause & Solution
A2001
OVERCURRENT
Cause: Output current limit controller is active.

Solution:

1. Check motor load.
2. Check acceleration time (parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2).
3. Check motor and motor cable (including phasing).
4. Check ambient conditions.
A2002
OVERVOLTAGE		Cause: DC overvoltage controller is active.

Solution:

1. Check deceleration time (parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2).
2. Check input power line for static or transient overvoltage.
A2003
UNDERVOLTAGE		Cause: DC undervoltage controller is active.

Solution: Check input power supply.
A2004
DIRLOCK		Cause: Change of direction is not allowed.

Solution: Check parameter 1003 DIRECTION settings.
A2006
AI1 LOSS		Cause: Analog input AI1 signal has fallen below limit defined by parameter 3021 AI1 FAULT LIMIT.

Solution:

1. Check fault function parameter settings.
2. Check for proper analog control signal levels.
3. Check connections.
A2009
DEVICE OVERTEMP		Cause: Drive IGBT temperature is excessive. Alarm limit is 120 °C.

Solution:

1. Check ambient conditions.
2. Check air flow and fan operation.
3. Check motor power against drive power.
A2010
MOTOR TEMP		Cause: Motor temperature is too high (or appears to be too high) due to excessive load, insufficient motor power, inadequate cooling or incorrect start-up data.

Solution:

1. Check motor ratings, load and cooling.
2. Check start-up data.
3. Check fault function parameter settings.
4. Let motor cool down.
5. Ensure proper motor cooling: Check cooling fan, clean cooling surfaces, etc.
A2011
UNDERLOAD		Cause: Motor load is too low due to, for example, release mechanism in driven equipment.

Solution:

1. Check for problem in driven equipment.
2. Check fault function parameter settings.
3. Check motor power against drive power.
A2012
MOTOR STALL		Cause: Motor is operating in stall region due to, for example, excessive load or insufficient motor power.

Solution:

1. Check motor load and drive ratings.
2. Check fault function parameter settings.
A2013
AUTORESET		Cause: Automatic reset alarm.

Solution: Check parameter group 31 AUTOMATIC RESET settings.
A2017
OFF BUTTON		Cause: Drive stop command has been given from control panel when local control lock is active.

Solution:

1. Disable the local control mode lock by 1606 LOCAL LOCK and retry.
A2018
PID SLEEP		Cause: Sleep function has entered the sleeping mode.

Solution: See parameter group 40 PROCESS PID SET 1.
A2023
EMERGENCY
STOP		Cause: Drive has received emergency stop command and ramps to stop according to ramp time defined by parameter 2208 EMERG DEC TIME.

Solution:

1. Check that it is safe to continue operation.
2. Return emergency stop push button to normal position.
A2026
INPUT
PHASE
LOSS		Cause: Intermediate circuit DC voltage is oscillating due to missing input power line phase or blown fuse. Alarm is generated when DC voltage ripple exceeds 14% of nominal DC voltage.

Solution:

1. Check input power line fuses.
2. Check for input power supply imbalance.
3. Check fault function parameter setting.
4. This is a programmable fault function, check parameter 3016 SUPPLY PHASE
A5011 Cause: Drive is controlled from another source.
Solution: Change drive control to the local control mode.
A5012 Cause: Direction of rotation is locked.

Solution: Enable change of direction. See parameter 1003 DIRECTION.
A5013 Cause: Panel control is disabled because start inhibit is active.

Solution:

1. Start from the panel is not possible. Reset the emergency stop command or remove the 3-wire stop command before starting from the panel.
2. Check parameters 1001 EXT1 COMMANDS, 1002 EXT2 COMMANDS and 2109 EMERG STOP SEL.
A5014Cause: Panel control is disabled because of drive fault.

Solution: Reset drive fault and retry.
A5015 Cause: Panel control is disabled because the local control mode lock is active.

Solution: Deactivate the local control mode lock and retry. See parameter 1606 LOCAL LOCK.
A5019Cause: Writing non-zero parameter value is prohibited.

Solution: Only parameter reset is allowed.
A5022 Cause: Parameter is write protected.

Solution: Parameter value is read-only and cannot be changed.
A5023Cause: Parameter change is not allowed, when drive is running.

Solution: Stop drive and change parameter value.
A5024 Cause: Drive is executing task.

Solution: Wait until task is completed.
A5026Cause: Value is at or below minimum limit.
A5027Cause: Value is at or above maximum limit.
A5028Cause: Invalid value
A5029 Cause: Memory is not ready.

Solution: Retry.
A5030 Cause: Invalid request
A5031 Cause: Drive is not ready for operation, for example, due to low DC voltage.

Solution: Check input power supply.
A5032Cause: Parameter error.
F0001
OVERCURRENT 		Cause: Output current has exceeded trip level. Overcurrent trip limit for drive is 325% of drive nominal current.

Solution:

1. Check motor load.
2. Check acceleration time (parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2).
3. Check motor and motor cable (including phasing).
4. Check ambient conditions. Load capacity decreases if installation site ambient temperature exceed 40 °C.
F0002
DC OVERVOLT		Cause: Excessive intermediate circuit DC voltage. DC overvoltage trip limit is 420 V for 200 V drives and 840 V for 400 V drives.

Solutions:
1. Check that overvoltage controller is on (parameter 2005 OVERVOLT CTRL).
2. Check brake chopper and resistor (if used). DC overvoltage control must be deactivated when brake chopper and resistor are used.
3. Check deceleration time (parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2).
4. Check input power line for static or transient overvoltage.
5. Retrofit frequency converter with brake chopper and brake resistor.
F0003
DEV OVERTEMP		Cause: Drive IGBT temperature is excessive. Fault trip limit is 135 °C.

Solution:

1. Check ambient conditions.
2. Check air flow and fan operation.
3. Check motor power against drive power.
F0004
SHORT CIRC 		Cause: Short circuit in motor cable(s) or motor

Solution:

1. Check motor and motor cable.
F0006
DC UNDERVOLTAGE 		Cause: Intermediate circuit DC voltage is not sufficient due to missing input power line phase, blown fuse, rectifier bridge internal fault or too low input power.

Solution:

1. Check that undervoltage controller is on (parameter 2006 UNDERVOLT CTRL).
2. Check input power supply and fuses.
F0007
AI1 LOSS		Cause: Analog input AI1 signal has fallen below limit defined by parameter 3021 AI1 FAULT LIMIT.

Solution:

1. Check fault function parameter settings.
2. Check for proper analog control signal levels.
3. Check connections.
F0009
MOT OVERTEMP		Cause: Motor temperature is too high (or appears to be too high) due to excessive load, insufficient motor power, inadequate cooling or incorrect start-up data.

Solution:

1. Check motor ratings, load and cooling.
2. Check start-up data.
3. Check fault function parameter settings.
4. Let motor cool down. Ensure proper motor cooling:
5. Check cooling fan, clean cooling surfaces, etc.
F0012
MOTOR STALL		Cause: Motor is operating in stall region due to, for example, excessive load or insufficient motor power.

Solution:

1. Check motor load and drive ratings.
2. Check fault function parameter settings.
F0014
EXT FAULT 1		Cause: External fault 1 Check external devices for faults.

Solution:

1. Check fault function parameter setting.
F0015
EXT FAULT 2		Cause: External fault 2

Solution:

1. Check external devices for faults.
2. Check fault function parameter setting.
F0016
EARTH FAULT		Cause: Drive has detected earth (ground) fault in motor or motor cable.

Solution:

1. Check motor.
2. Check motor cable.
3. Motor cable length must not exceed maximum specifications.

Note: Disabling earth fault (ground fault) may
damage drive.
F0017
UNDERLOAD		Cause: Motor load is too low due to, for example, release mechanism in driven equipment.

Solution:

1. Check for problem in driven equipment.
2. Check fault function parameter settings.
3. Check motor power against drive power.
F0018
THERM FAIL		Cause: Drive internal fault. Thermistor used for drive internal temperature measurement is open or short-circuited.

Solution: This hardware issue in drive need to repair or replace drive.
F0021
CURR MEAS 		Cause: Drive internal fault. Current measurement is out of range.

Solution: This hardware issue in drive need to repair or replace drive.
F0022
INPUT PHASE
LOSS		Cause: Intermediate circuit DC voltage is oscillating due to missing input power line phase or blown fuse. Fault trip occurs when DC voltage ripple exceeds 14% of nominal DC voltage.

Solution:

1. Check input power line fuses.
2. Check for input power supply imbalance.
3. Check fault function parameter setting.

F0026
DRIVE ID 		Cause: Internal drive ID fault

Solution: This hardware issue in drive need to repair or replace drive.
F0027
CONFIG FILE 		Cause: Internal configuration file error.

Solution: This hardware issue in drive need to repair or replace drive.
F0035
OUTPUT WIRING		Cause: Incorrect input power and motor cable connection (that is input power cable is connected to drive motor connection).
Fault can be erroneously declared if drive is faulty or input power is delta grounded system and motor cable capacitance is large.

Solution:

1. Check input power connections.
2. Check input & output connection.
F0036
INCOMPATIBLE
SW		Cause: Loaded software is not compatible.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0101
SERF CORRUPT 		Cause: Corrupted Serial Flash chip file system.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0103
SERF MACRO 		Cause: Active macro file missing from Serial Flash chip.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0201
DSP T1
OVERLOAD		Cause: System error.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0202
DSP T2
OVERLOAD		Cause: System error.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0203
DSP T3
OVERLOAD		Cause: System error.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0204
DSP STACK
ERROR		Cause: System error.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F0206
MMIO ID
ERROR 		Cause: Internal I/O Control board (MMIO) fault.

Solution: There is an hardware or software issue in drive, need to repaur or replace drive.
F1000
PAR HZRPM 		Cause: Incorrect speed/frequency limit parameter setting

Solution:

1. Check parameter settings.
2. Following must apply: 2007 MINIMUM FREQ < 2008 MAXIMUM FREQ,
3. 2007 MINIMUM FREQ/9907 MOTOR NOM FREQ and 2008 MAXIMUM FREQ/9907 MOTOR NOM FREQ are within range.
F1003
PAR AI SCALE 		Cause: Incorrect analog input AI signal scaling

Solution:

1. Check parameter group 13 ANALOG INPUTS settings.
2. Following must apply: 1301 MINIMUM AI1 < 1302 MAXIMUM AI1.