Danfoss FC102 Drive

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Below image show terminal details:

Search from below list for FC102 drive faults & alarms:

Fault CodeCause & Solution
Warning 1
10 Volts Low
Cause: The control card voltage is less than 10 V from terminal 50. Remove some of the load from terminal 50, as the 10 V supply is overloaded. Maximum 15 mA or minimum 590 Ω.
– A short circuit in a connected potentiometer or incorrect wiring of the potentiometer can cause this condition.

Troubleshooting:

– Remove the wiring from terminal 50.
– If the warning clears, the problem is with the wiring. If the warning does not clear, replace the control card.
WARNING 2
Live zero
error
Cause: This warning or alarm only appears if programmed in parameter 6-01 Live Zero Timeout Function. The signal on 1 of the analog inputs
is less than 50% of the minimum value programmed for that input. Broken wiring or faulty device sending the signal can cause this
condition.

Troubleshooting:

1. Check connections on all the analog input terminals.
a. Control card terminals 53 and 54 for signals, terminal 55 common.
b. VLT® General Purpose I/O MCB 101 terminals 11 and 12 for signals, terminal 10 common.
c. VLT® Analog I/O Option MCB 109 terminals 1, 3, and 5 for signals, terminals 2, 4, and 6 common. Check that the drive programming and switch settings match the analog signal type.
2. Perform the input terminal signal test.
ALARM 2
Live zero
error
Cause: This warning or alarm only appears if programmed in parameter 6-01 Live Zero Timeout Function. The signal on 1 of the analog inputs
is less than 50% of the minimum value programmed for that input. Broken wiring or faulty device sending the signal can cause this
condition.

Troubleshooting:

1. Check connections on all the analog input terminals.
a. Control card terminals 53 and 54 for signals, terminal 55 common.
b. VLT® General Purpose I/O MCB 101 terminals 11 and 12 for signals, terminal 10 common.
c. VLT® Analog I/O Option MCB 109 terminals 1, 3, and 5 for signals, terminals 2, 4, and 6 common. Check that the drive programming and switch settings match the analog signal type.
2. Perform the input terminal signal test.
WARNING 3
No motor
Cause: No motor is connected to the output of the frequency converter.

Solution:

– Check the cable connection between the frequency converter and the motor.
ALARM 3
No motor
Cause: No motor is connected to the output of the frequency converter.

Solution:

– Check the cable connection between the frequency converter and the motor.
WARNING 4
Mains phase
loss
Cause: A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears for a fault in the input rectifier on the frequency converter. Options are programmed at parameter 14-12 Function at Mains Imbalance.

Troubleshooting:

– Check the supply voltage and supply currents to the frequency converter.
ALARM 4
Mains phase
loss
Cause: A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears for a fault in the input rectifier on the frequency converter. Options are programmed at parameter 14-12 Function at Mains Imbalance.

Troubleshooting:

– Check the supply voltage and supply currents to the frequency converter.
Warning 5
DC Link
Voltage High
Cause: The DC-link voltage (DC) is higher than the high-voltage warning limit. The limit depends on the drive voltage rating. The unit is still active.
WARNING 7
DC
overvoltage
Cause: If the DC-link voltage exceeds the limit, the frequency converter trips after a time.

Troubleshooting:

– Extend the ramp time.
– Change the ramp type.
ALARM 7
DC
overvoltage
Cause: If the DC-link voltage exceeds the limit, the frequency converter trips after a time.

Troubleshooting:

– Extend the ramp time.
– Change the ramp type.
WARNING 8
DC under
voltage
Cause: If the DC-link voltage (DC) drops below the under voltage limit, the frequency converter trips after a fixed time delay. The time delay varies with unit size.

Troubleshooting:

– Check that the supply voltage matches the frequency converter voltage.
– Perform an input voltage test.
ALARM 8
DC under
voltage
Cause: If the DC-link voltage (DC) drops below the under voltage limit, the frequency converter trips after a fixed time delay. The time delay varies with unit size.

Troubleshooting:

– Check that the supply voltage matches the frequency converter voltage.
– Perform an input voltage test.
WARNING 9
Inverter
overload
Cause: The drive is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter
protection issues a warning at 90% and trips at 100%, while giving an alarm. The drive cannot be reset until the counter is below 90%.
The fault occurs when the drive has run with more than 100% overload for too long.

Troubleshooting:

– Compare the output current shown on the LCP with the drive rated current.
– Compare the output current shown on the LCP with the measured motor current.
– Show the thermal drive load on the LCP and monitor the value. When running above the drive continuous current rating, the counter increases. When running below the drive continuous current rating, the counter decreases.
ALARM 9
Inverter
overload
Cause: The drive is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter
protection issues a warning at 90% and trips at 100%, while giving an alarm. The drive cannot be reset until the counter is below 90%.
The fault occurs when the drive has run with more than 100% overload for too long.

Troubleshooting:

– Compare the output current shown on the LCP with the drive rated current.
– Compare the output current shown on the LCP with the measured motor current.
– Show the thermal drive load on the LCP and monitor the value. When running above the drive continuous current rating, the counter increases. When running below the drive continuous current rating, the counter decreases.
WARNING 10
Motor ETR
Overtemperature
Cause: According to the electronic thermal protection (ETR), the motor is too hot. Select whether the drive issues a warning or an alarm when
the counter reaches 100% in parameter 1-90 Motor Thermal Protection. The fault occurs when the motor runs with more than 100%
overload for too long.

Troubleshooting:

– Check for motor overheating.
– Check if the motor is mechanically overloaded.
– Check that the motor current set in parameter 1-24 Motor Current is correct.
– Ensure that the motor data in parameter 1-20 to parameter 1-25 is set correctly.
– Running AMA in parameter 1-29 Automatic Motor Adaptation (AMA) tunes the drive to the motor more accurately and reduces thermal loading.
ALARM 10
Motor ETR
Overtemperature
Cause: According to the electronic thermal protection (ETR), the motor is too hot. Select whether the drive issues a warning or an alarm when
the counter reaches 100% in parameter 1-90 Motor Thermal Protection. The fault occurs when the motor runs with more than 100%
overload for too long.

Troubleshooting:

– Check for motor overheating.
– Check if the motor is mechanically overloaded.
– Check that the motor current set in parameter 1-24 Motor Current is correct.
– Ensure that the motor data in parameter 1-20 to parameter 1-25 is set correctly.
– Running AMA in parameter 1-29 Automatic Motor Adaptation (AMA) tunes the drive to the motor more accurately and reduces thermal loading.
WARNING 11
Motor
thermistor
over temp
Cause: Check whether the thermistor is disconnected. Select whether the drive issues a warning or an alarm in parameter 1-90 Motor Thermal Protection.

Troubleshooting:

– Check for motor overheating.
– Check if the motor is mechanically overloaded.
– When using terminal 53 or 54, check that the thermistor is connected correctly between either terminal 53 or 54 (analog voltage input) and terminal 50 (+10 V supply). Also check that the terminal switch for 53 or 54 is set for voltage. Check that parameter 1-93 Thermistor Resource selects terminal 53 or 54.
– When using terminal 18, 19, 31, 32, or 33 (digital inputs), check that the thermistor is connected correctly between the digital input
terminal used (digital input PNP only) and terminal 50. Select the terminal to use in parameter 1-93 Thermistor Resource.
ALARM 11
Motor
thermistor
over temp
Cause: Check whether the thermistor is disconnected. Select whether the drive issues a warning or an alarm in parameter 1-90 Motor Thermal Protection.

Troubleshooting:

– Check for motor overheating.
– Check if the motor is mechanically overloaded.
– When using terminal 53 or 54, check that the thermistor is connected correctly between either terminal 53 or 54 (analog voltage input) and terminal 50 (+10 V supply). Also check that the terminal switch for 53 or 54 is set for voltage. Check that parameter 1-93 Thermistor Resource selects terminal 53 or 54.
– When using terminal 18, 19, 31, 32, or 33 (digital inputs), check that the thermistor is connected correctly between the digital input
terminal used (digital input PNP only) and terminal 50. Select the terminal to use in parameter 1-93 Thermistor Resource.
WARNING 12
Torque Limit
Cause: The torque has exceeded the value in parameter 4-16 Torque Limit Motor Mode or the value in parameter 4-17 Torque Limit Generator Mode. Parameter 14-25 Trip Delay at Torque Limit can change this warning from a warning-only condition to a warning followed by an alarm.

Troubleshooting:

– If the motor torque limit is exceeded during ramp-up, extend the ramp-up time.
– If the generator torque limit is exceeded during ramp-down, extend the ramp-down time.
– If torque limit occurs while running, increase the torque limit. Make sure that the system can operate safely at a higher torque.
– Check the application for excessive current draw on the motor.
ALARM 12
Torque Limit
Cause: The torque has exceeded the value in parameter 4-16 Torque Limit Motor Mode or the value in parameter 4-17 Torque Limit Generator Mode. Parameter 14-25 Trip Delay at Torque Limit can change this warning from a warning-only condition to a warning followed by an alarm.

Troubleshooting:

– If the motor torque limit is exceeded during ramp-up, extend the ramp-up time.
– If the generator torque limit is exceeded during ramp-down, extend the ramp-down time.
– If torque limit occurs while running, increase the torque limit. Make sure that the system can operate safely at a higher torque.
– Check the application for excessive current draw on the motor.
WARNING 13
Over current
Cause: The inverter peak current limit (approximately 200% of the rated current) is exceeded. The warning lasts about 1.5 s, then the drive trips and issues an alarm. Shock loading or quick acceleration with high-inertia loads can cause this fault. If the acceleration during ramp-up is quick, the fault can also appear after kinetic backup. If extended mechanical brake control is selected, a trip can be reset externally.

Troubleshooting:

– Remove power and check if the motor shaft can be turned.
– Check that the motor size matches the drive.
– Check that the motor data is correct in parameters 1-20 to 1-25.
ALARM 13
Over current
Cause: The inverter peak current limit (approximately 200% of the rated current) is exceeded. The warning lasts about 1.5 s, then the drive trips and issues an alarm. Shock loading or quick acceleration with high-inertia loads can cause this fault. If the acceleration during ramp-up is quick, the fault can also appear after kinetic backup. If extended mechanical brake control is selected, a trip can be reset externally.

Troubleshooting:

– Remove power and check if the motor shaft can be turned.
– Check that the motor size matches the drive.
– Check that the motor data is correct in parameters 1-20 to 1-25.
ALARM 14
Earth
(ground)
fault
Cause: There is current from the output phase to ground, either in the cable between the drive and the motor, or in the motor itself. The current sensors detect the ground fault by measuring current going out from the drive and current going into the drive from the motor. Ground fault is issued if the deviation of the 2 currents is too large. The current going out of the drive must be the same as the current going into the drive.

Troubleshooting:

– Remove power to the drive and repair the ground fault.
– Check for ground faults in the motor by measuring the resistance to ground of the motor cables and the motor with a megohmmeter.
– Reset any potential individual offset in the 3 current sensors in the drive. Perform a manual initialization or perform a complete AMA. This method is most relevant after changing the power card.
Alarm 15
Hardware
Mismatch
Cause: A fitted option is not operational with the present control card hardware or software.

Troubleshooting:

Record the values of the following parameters and contact .
– a. Parameter 15-40 FC Type
– b. Parameter 15-41 Power Section
– c. Parameter 15-42 Voltage
– d. Parameter 15-43 Software Version
– e. Parameter 15-45 Actual Typecode String
– f. Parameter 15-49 SW ID Control Card
– g. Parameter 15-50 SW ID Power Card
– h. Parameter 15-60 Option Mounted
– i. Parameter 15-61 Option SW Version (for each option slot).
ALARM 16
Short circuit
Cause: There is short-circuiting in the motor or motor wiring.

Solution: Remove power to the frequency converter and repair the short circuit.
WARNING 17
Control word
timeout
Cause: There is no communication to the drive. The warning is only active when parameter 8-04 Control Word Timeout Function is NOT set to [0] Off.
– If parameter 8-04 Control Word Timeout Function is set to [5] Stop and Trip, a warning appears. The drive then ramps down to stop and issues an alarm.

Troubleshooting:

– Check the connections on the serial communication cable.
– Increase parameter 8-03 Control Word Timeout Time.
– Check the operation of the communication equipment.
– Verify that the installation adheres to the EMC requirements.
ALARM 17
Control word
timeout
Cause: There is no communication to the drive. The warning is only active when parameter 8-04 Control Word Timeout Function is NOT set to [0] Off.
– If parameter 8-04 Control Word Timeout Function is set to [5] Stop and Trip, a warning appears. The drive then ramps down to stop and issues an alarm.

Troubleshooting:

– Check the connections on the serial communication cable.
– Increase parameter 8-03 Control Word Timeout Time.
– Check the operation of the communication equipment.
– Verify that the installation adheres to the EMC requirements.
WARNING 20
Temp. Input
Error
Cause: The temperature detected by VLT® Sensor Input Option MCB 114 exceeds the limit.
– This warning/alarm is only active when [5] Stop and trip is selected in parameter 35-06 Temperature Sensor Alarm Function.

Troubleshooting:

1. Check the settings of the following parameters:
– a. Parameter group 35-1* Temp. Input X48/4
– b. Parameter group 35-2* Temp. Input X48/7
– c. Parameter group 35-3* Temp. Input X48/10
2. Check the feedback temperature from the following parameters:
– a. Parameter 18-37 Temp. Input X48/4
– b. Parameter 18-38 Temp. Input X48/7Programming Guide | VLT® HVAC Drive FC 102
ALARM 20
Temp. Input
Error
Cause: The temperature detected by VLT® Sensor Input Option MCB 114 exceeds the limit.
– This warning/alarm is only active when [5] Stop and trip is selected in parameter 35-06 Temperature Sensor Alarm Function.

Troubleshooting:

1. Check the settings of the following parameters:
– a. Parameter group 35-1* Temp. Input X48/4
– b. Parameter group 35-2* Temp. Input X48/7
– c. Parameter group 35-3* Temp. Input X48/10
2. Check the feedback temperature from the following parameters:
– a. Parameter 18-37 Temp. Input X48/4
– b. Parameter 18-38 Temp. Input X48/7
Warning 23
Internal
Fan Fault
Cause: The fan warning function is a protective function that checks if the fan is running/mounted. The fan warning can be disabled in parameter 14-53 Fan Monitor by selecting [0] Disabled. For drives with DC fans, a feedback sensor is mounted in the fan. If the fan is commanded to run and there is no feedback from the sensor, this warning appears. For drives with AC fans, the voltage to the fan is monitored.

Troubleshooting:

– Cycle for proper fan operation.
– Cycle power to the drive and check that the fan operates briefly at start-up.
– Check the sensors on the control card.
Warning 24
External
Fan Fault
Cause: The fan warning function is a protective function that checks if the fan is running/mounted. The fan warning can be disabled in parameter 14-53 Fan Monitor by selecting [0] Disabled. For drives with DC fans, a feedback sensor is mounted in the fan. If the fan is commanded to run and there is no feedback from the sensor, this warning appears. For drives with AC fans, the voltage to the fan is monitored.

Troubleshooting:

– Check for proper fan operation.
– Cycle power to the drive and check that the fan operates briefly at start-up.
– Check the sensors on the heat sink.
Warning 22
Hoist
Mechanical
Brake
Cause: The value of this warning/alarm shows the type of warning/alarm.

– 0 = The torque reference was not reached before timeout (parameter 2-27 Torque Ramp Up Time.
– 1 = Expected brake feedback was not received before timeout (parameter 2-23 Activate Brake Delay, parameter 2-25 Brake Release Time.
Alarm 22
Hoist
Mechanical
Brake
Cause: The value of this warning/alarm shows the type of warning/alarm.

– 0 = The torque reference was not reached before timeout (parameter 2-27 Torque Ramp Up Time.
– 1 = Expected brake feedback was not received before timeout (parameter 2-23 Activate Brake Delay, parameter 2-25 Brake Release Time.
WARNING 25
Brake Resistor
Short Circuit

Cause: The brake resistor is monitored during operation. If a short circuit occurs, the brake function is disabled, and the warning appears. The
drive is still operational, but without the brake function.

Troubleshooting:

– Remove the power to the drive and replace the brake resistor (refer to parameter 2-15 Brake Check.
WARNING 26
Brake Resistor
Power Limit
Cause: The power transmitted to the brake resistor is calculated as an average value over the last 120 s of run time. The calculation is based on the DC-link voltage and the brake resistor value set in parameter 2-16 Brake Max. Current. The warning is active when the dissipated braking power is higher than 90% of the brake resistor power. If [2] Trip is selected in parameter 2-13 Brake Power Monitoring, the drive trips when the dissipated braking power reached 100%.

Troubleshooting:

– Decrease brake energy via lower speed or longer ramp time.
ALARM 26
Brake Resistor
Power Limit
Cause: The power transmitted to the brake resistor is calculated as an average value over the last 120 s of run time. The calculation is based on the DC-link voltage and the brake resistor value set in parameter 2-16 Brake Max. Current. The warning is active when the dissipated braking power is higher than 90% of the brake resistor power. If [2] Trip is selected in parameter 2-13 Brake Power Monitoring, the drive trips when the dissipated braking power reached 100%.

Troubleshooting:

– Decrease brake energy via lower speed or longer ramp time.
WARNING 27
Brake Chopper
Fault
Cause: The brake transistor is monitored during operation. If a short circuit occurs, the brake function is disabled, and a warning is issued. The drive is still operational, but since the brake transistor has short-circuited, substantial power is transmitted to the brake resistor, even if it is inactive.

Troubleshooting:

– Remove the power to the drive, and remove the brake resistor.
ALARM 27
Brake Chopper
Fault
Cause: The brake transistor is monitored during operation. If a short circuit occurs, the brake function is disabled, and a warning is issued. The drive is still operational, but since the brake transistor has short-circuited, substantial power is transmitted to the brake resistor, even if it is inactive.

Troubleshooting:

– Remove the power to the drive, and remove the brake resistor.
WARNING 28
Brake Check
Failed
Cause: The brake resistor is not connected or not working.

Troubleshooting:

– Check parameter 2-15 Brake Check.
ALARM 28
Brake Check
Failed
Cause: The brake resistor is not connected or not working.

Troubleshooting:

– Check parameter 2-15 Brake Check.
ALARM 29
Heat Sink
Temp
Cause: The maximum temperature of the heat sink is exceeded. The temperature fault is not reset until the temperature drops below a defined heat sink temperature. The trip and reset points are different, based on the drive power size.

Troubleshooting:

Check for the following conditions:
– The ambient temperature is too high.
– The motor cables are too long.
– Incorrect airflow clearance above and below the drive.
– Blocked airflow around the drive.
– Damaged heat sink fan.
– Dirty heat sink.
ALARM 30
Motor
phase U
missing
Cause: Motor phase U between the frequency converter and the motor is missing.

Solution: Remove power from the frequency converter and check motor phase U.
ALARM 31
Motor
phase V
missing
Cause: Motor phase V between the frequency converter and the motor is missing.

Solution: Remove power from the frequency converter and check motor phase V.
ALARM 32
Motor
phase W
missing
Cause: Motor phase W between the frequency converter and the motor is missing.

Solution: Remove power from the frequency converter and check motor phase W.
ALARM 33
Inrush Fault
Cause: Too many power-ups have occurred within a short time period.

Troubleshooting:

– Let the unit cool to operating temperature.
– Check potential DC-link fault to ground.
WARNING 34
Fieldbus Fault
Cause: The fieldbus on the communication option card is not working.

Troubleshooting:

– Check the fieldbus communication option card.
ALARM 34
Fieldbus Fault
Cause: The fieldbus on the communication option card is not working.

Troubleshooting:

– Check the fieldbus communication option card.
ALARM 35
Option Fault
Cause: Fieldbus or option B detects internal faults.

Troubleshooting:

– There is an hardware or software issue in drive. Need to repair or replace drive.
WARNING 36
Mains Failure
Cause: This warning/alarm is only active if the supply voltage to the drive is lost and parameter 14-10 Mains Failure is not set to [0] No function.

Troubleshooting:

– Check the fuses to the drive and mains supply to the unit.
Alarm 36
Mains Failure
Cause: This warning/alarm is only active if the supply voltage to the drive is lost and parameter 14-10 Mains Failure is not set to [0] No function.

Troubleshooting:

– Check the fuses to the drive and mains supply to the unit.
ALARM 38
Internal Fault
Cause: When an internal fault occurs, a code number is shown.

Below table Internal Fault List:

0: The serial port cannot be initialized. Contact the Danfoss supplier or Danfoss service department.
256–258: The power EEPROM data is defective or too old. Replace the power card.
512–519: Internal fault. Contact the Danfoss supplier or Danfoss service department.
783: Parameter value outside of the minimum/maximum limits. Adjust the parameter value to match the limits.
1024–1284: Internal fault. Contact the Danfoss supplier or Danfoss service department.
1299: The option software in slot A is too old. Upgrade the software in the drive to the latest version.
1300: The option software in slot B is too old. Upgrade the software in the drive to the latest version.
1302: The option software in slot C1 is too old. Upgrade the software in the drive to the latest version.
1315: The option software in slot A is not sup- ported/allowed. The software version of the option or the fieldbus variant is not compatible with the drive software.
1316: The option software in slot B is not sup- ported/allowed. The software version of the option or the fieldbus variant is not compatible with the drive software.
1318: The option software in slot C1 is not sup- ported/allowed. The software version of the option or the fieldbus variant is not compatible with the drive software.
1379–2819: Internal fault. Contact the Danfoss supplier or Danfoss service department.
1792: Hardware reset of digital signal processor.
1793: Motor-derived parameters not transferred correctly to the digital signal processor.
1794: Power data not transferred correctly at power- up to the digital signal processor.
1795 The digital signal processor has received too many unknown SPI telegrams. The AC drive also uses this fault code if the MCO does not power up correctly. Check for poor EMC protection and improper grounding.
1796: RAM copy error.
2561: Replace the control card.
2820: LCP stack overflow.
2821: Serial port overflow.
2822: USB port overflow
3072–5122: Parameter value is outside its limits. Adjust the parameter value to match the limits.
5123: Option in slot A: Hardware incompatible with the control board hardware. Change either the fieldbus hardware or the control board hard- ware.
5124: Option in slot B: Hardware incompatible with the control board hardware. Change either the fieldbus hardware or the control board hard- ware.
5125: Option in slot C0: Hardware incompatible with the control board hardware. Change either the fieldbus hardware or the control board hard- ware.
5126: Option in slot C1: Hardware incompatible with the control board hardware. Change either the fieldbus hardware or the control board hard- ware.
5376–6231: Internal fault. Contact the Danfoss supplier or Danfoss service department.

Troubleshooting

– See the above table for the causes and solutions for different internal faults. If the fault persists, contact the supplier or service department for assistance.
ALARM 39
Heat Sink
Sensor
Cause: There is no feedback from the heat sink temperature sensor. The signal from the IGBT thermal sensor is not available on the power card.

Troubleshooting:

– Check the ribbon cable between the power card and the gate drive card.
– Check for a defective power card.
– Check for a defective gate drive card.
WARNING 40
Overload T27
Troubleshooting:

– Check the load connected to terminal 27 or remove the short-circuit connection.
– Check parameter 5-00 Digital I/O Mode and parameter 5-01 Terminal 27 Mode.
WARNING 41
Overload T29
Troubleshooting:

– Check the load connected to terminal 29 or remove the short-circuit connection.
– Check parameter 5-00 Digital I/O Mode and parameter 5-02 Terminal 29 Mode.
WARNING 42
Ovrld X30/6-7
Troubleshooting, X30/6:

– Check the load connected to the terminal or remove the short-circuit connection.
– Check parameter 5-32 Term X30/6 Digi Out (MCB 101)(VLT® General Purpose I/O MCB 101).

Troubleshooting, X30/7:

– Check the load connected to the terminal or remove the short-circuit connection.
– Check parameter 5-33 Term X30/7 Digi Out (MCB 101)(VLT® General Purpose I/O MCB 101).
WARNING 43
Ext. Supply
Cause: VLT® Extended Relay Option MCB 113 is mounted without 24 V DC. Select 1 of the options in the troubleshooting list.

Troubleshooting:

– Connect a 24 V DC external supply.
– Specify that no external supply is used via parameter 14-80 Option Supplied by External 24VDC set to [0] No. A change in parameter 14-80 Option Supplied by External 24VDC requires a power cycle.
ALARM 45
Earth
(Ground)
Fault 2
Cause: A ground fault has occurred.

Troubleshooting:

– Check for proper grounding and loose connections.
– Check for proper wire size.
– Check the motor cables for short circuits or leakage currents.
ALARM 46
Power Card
Supply
Cause: The supply on the power card is out of range. Another reason can be a defective heat sink fan. There are 3 supplies generated by the switch mode supply (SMPS) on the power card:
– 24 V.
– 5 V.
– ±18 V.
When powered with VLT® 24 V DC Supply MCB 107, only 24 V and 5 V supplies are monitored. When powered with 3-phase mains voltage, all 3 supplies are monitored.

Troubleshooting:

– Check for a defective power card.
– Check for a defective control card.
– Check for a defective option card.
– If 24 V DC is used, verify proper supply power.
– Check for a defective heat sink fan.
ALARM 47
24 V Supply
Low
Cause: The 24 V DC is measured on the control card. It occurs when the detected voltage on terminal 12 is lower than 18 V.

Troubleshooting:

– Check the control card and the load connected.
ALARM 48
1.8 V Supply
Low
Cause: The 1.8 V DC supply used on the control card is outside of the allowed limits. The supply is measured on the control card.

Troubleshooting:

– Check for a defective control card.
– If an option is installed, check for overvoltage.
WARNING 49
SPEED LIMIT
Cause: The warning is shown when the speed is outside of the specified range in parameter 4-12 Motor Speed Low Limit [Hz] and parameter 4-14 Motor Speed High Limit [Hz].

Troubleshooting:

– Check if the system ran outside of the speed range.
– Check if parameter 4-12 Motor Speed Low Limit [Hz] and parameter 4-14 Motor Speed High Limit [Hz] are set correctly.
FAULT 50
AMA
Calibration
Failed
Solution: There is an hardware or software issue in drive. Need to repair or replace drive.
ALARM 51
AMA check
Unom and
Inom
Cause: The setting of motor voltage, motor current, and motor power is presumably wrong.

Solution: Check the settings in parameter 1-20 to parameter 1-25.
ALARM 52
AMA low Inom
Cause: The motor current is too low.

– Check the setting in parameter 1-24 Motor Current.
ALARM 53
AMA motor
too big

Cause: The motor is too large for the AMA to be performed.

Troubleshooting:

– Check the settings in parameter group 1-2* Motor Data.
ALARM 54
AMA motor
too small
Cause: The motor is too small for the AMA to be performed.

Troubleshooting:

– Check the settings in parameter group 1-2* Motor Data.
ALARM 55
AMA Parameter
out of range
Cause: The parameter values found from the motor are outside the acceptable range.
ALARM 56
AMA
interrupted
by user
Cause: The AMA is interrupted.

Troubleshooting

– Re-run the AMA calibration.
ALARM 57
AMA timeout
Cause: Try to start the AMA again a number of times, until the AMA is performed. Note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased. In most cases, this is not critical.
ALARM 58
AMA internal
fault
Cause: AMA internal fault.

Solution: There is an hardware or software issue in drive. Need to repair or replace drive.
WARNING 59
Current limit
Cause: The current is higher than the value in parameter 4-18 Current Limit.

Troubleshooting:

– Ensure that the motor data in parameters 1-20 to 1-25 is set correctly.
– Increase the current limit if necessary. Ensure that the system can operate safely at a higher limit.
ALARM 60
External
interlock
Cause: A digital input signal indicates a fault condition external to the drive. An external interlock has commanded the drive to trip.

Troubleshooting:

– Clear the external fault condition.
– To resume normal operation, apply 24 V DC to the terminal programmed for external interlock.
– Reset the drive.
WARNING 61
Feedback Error
Cause: An error between calculated speed and speed measurement from feedback device.

Troubleshooting:

– Check the settings for warning/alarm/disabling in parameter 4-30 Motor Feedback Loss Function.
– Set the tolerable error in parameter 4-31 Motor Feedback Speed Error.
– Set the tolerable feedback loss time in parameter 4-32 Motor Feedback Loss Timeout.
ALARM 61
Feedback Error
Cause: An error between calculated speed and speed measurement from feedback device.

Troubleshooting:

– Check the settings for warning/alarm/disabling in parameter 4-30 Motor Feedback Loss Function.
– Set the tolerable error in parameter 4-31 Motor Feedback Speed Error.
– Set the tolerable feedback loss time in parameter 4-32 Motor Feedback Loss Timeout.
WARNING 62
Output
Frequency
Limit
Cause for Flux Mode: If the output frequency reaches the value set in parameter 4-19 Max Output Frequency, the drive issues a warning. The warning ceases when the output drops below the maximum limit. If the drive is unable to limit the frequency, it trips and issues an alarm. The latter may happen in the Flux mode if the drive loses control of the motor.

Troubleshooting for Flux Mode:

– Check the application for possible causes. The load torque could be too significant to drag the motor run to a high speed.
– Increase the output frequency limit. Ensure that the system can operate safely at a higher output frequency.

Cause for VVC TCL Mode: The output speed limit is reached, and the torque reference is derated. If the system is designed to reduce the speed by speed limit function, the warning only means that the speed limit is active.

Troubleshooting for VVC TCL Mode:

– The system speed exceeds the speed limit, in this case, adjust the system speed or adjust the speed limit.
– If the speed limit function is used to control system speed, the warning can be ignored.
ALARM 62
Output
Frequency
Limit
Cause for Flux Mode: If the output frequency reaches the value set in parameter 4-19 Max Output Frequency, the drive issues a warning. The warning ceases when the output drops below the maximum limit. If the drive is unable to limit the frequency, it trips and issues an alarm. The latter may happen in the Flux mode if the drive loses control of the motor.

Troubleshooting for Flux Mode:

– Check the application for possible causes. The load torque could be too significant to drag the motor run to a high speed.
– Increase the output frequency limit. Ensure that the system can operate safely at a higher output frequency.

Cause for VVC TCL Mode: The output speed limit is reached, and the torque reference is derated. If the system is designed to reduce the speed by speed limit function, the warning only means that the speed limit is active.

Troubleshooting for VVC TCL Mode:

– The system speed exceeds the speed limit, in this case, adjust the system speed or adjust the speed limit.
– If the speed limit function is used to control system speed, the warning can be ignored.
ALARM 63
Mechanical
Brake Low
Cause: The actual motor current has not exceeded the release brake current within the start delay time window.
WARNING 64
VOLTAGE LIMIT
Cause: The load and speed combination demands a motor voltage higher than the actual DC-link voltage.

Troubleshooting:

– Check if the mains input is not high enough.
– Check if the output frequency is too high above motor nominal frequency.
WARNING 65
Control card
over
temperature
Cause: The cutout temperature of the control card has exceeded the upper limit.

Troubleshooting:

– Check that the ambient operating temperature is within the limits.
– Check the fan operation.
– Check the control card.
ALARM 65
Control card
over
temperature
Cause: The cutout temperature of the control card has exceeded the upper limit.

Troubleshooting:

– Check that the ambient operating temperature is within the limits.
– Check the fan operation.
– Check the control card.
Warning 66
Heat Sink
Temperature
Low
Cause: The drive is too cold to operate. This warning is based on the temperature sensor in the IGBT module.

Troubleshooting:

– Increase the ambient temperature of the unit.
– Supply a trickle amount of current to the drive whenever the motor is stopped by setting parameter 2-00 DC Hold/Preheat Current to 5% and parameter 1-80 Function at Stop.
ALARM 67
Option Module
Configuration
Has Changed
Cause: One or more options have either been added or removed since the last power-down.

Troubleshooting:

– Check that the configuration change is intentional and reset the unit.
ALARM 68
Safe Stop
Activated
Cause: The Safe Torque Off (STO) has been activated.

Troubleshooting:

– To resume normal operation, apply 24 V DC to terminal 37, then send a reset signal via bus, digital I/O, or by pressing [Reset].
ALARM 69
Power card
temperature
Cause: The temperature on the power card is either too high or too low.

Troubleshooting:

– Ensure that the ambient operating temperature is within the limits.
– Check if the filters are clogged.
– Check the fan operation.
– Check the power card.
ALARM 70
Illegal FC
Configuration
Cause: The control card and power card are incompatible.

Troubleshooting:

– To check compatibility, contact the supplier with the type code from the unit nameplate and the part numbers on the cards
ALARM 71
PTC 1
Safe Stop
Cause: Because the motor is too warm, the VLT® PTC Thermistor Card MCB 112 activated Safe Torque Off (STO).

Troubleshooting

Once the motor temperature reaches an acceptable level, and the digital input from MCB 112 is deactivated, perform 1 of the following:
– Send a reset signal via bus or digital I/O.
– Press [Reset].
ALARM 72
Dangerous
Failure
Cause: Safe Torque Off (STO) with trip lock. An unexpected combination of STO commands has occurred.

Troubleshooting:

– VLT® PTC Thermistor Card MCB 112 enables X44/10, but STO is not enabled.
– MCB 112 is the only device using STO (specified via [4] PTC 1 alarm or [5] PTC 12 warning in parameter 5-19 Terminal 37 Safe Stop). STO is activated, but X44/10 is not.
WARNING 73
Safe Stop
Auto Restart
Cause: STO is activated.

Troubleshooting:

– With automatic restart enabled, the motor can start when the fault is cleared.
WARNING 76
Power Unit
Setup
Cause: The required number of power units does not match the detected number of active power units.

Troubleshooting:

– When replacing a drive module, this warning can occur if the power-specific data in the module power card does not match the rest of the drive. Confirm that the spare part and its power card are the correct code number.
WARNING 77
Reduced Power
Mode
Cause: The drive is operating in reduced power mode (less than allowed number of inverter sections). The warning is generated on power cycle when the drive is set to run with fewer inverters and remains on.
ALARM 79
Illegal Power
Section
Configuration
Cause: The scaling card has an incorrect code number or is not installed. The MK102 connector on the power card could not be installed.
ALARM 80
Drive
Initialized
to Default
Value
Cause: Parameter settings are initialized to default settings after a manual reset.

Troubleshooting:

– To clear the alarm, reset the unit.
ALARM 81
CSIV Corrupt
Cause: The CSIV file has syntax errors.
ALARM 82
CSIV Parameter
Error
Cause: CSIV failed to initialize a parameter.
ALARM 88
Option
Detection
Cause: A new option configuration has been detected.

Troubleshooting:

– Set parameter 14-89 Option Detection to [1] Enable Option Change, and power cycle the drive to accept the new configuration.
WARNING 90
Feedback
Monitor
Cause: A feedback fault is detected by option B.
ALARM 90
Feedback
Monitor
Cause: A feedback fault is detected by option B.
ALARM 91
Analog Input
54 Wrong
Settings
Troubleshooting:

– Set switch S202 in position OFF (voltage input) when a KTY sensor is connected to analog input terminal 54.
WARNING 92
No Flow
Cause: A no-flow condition has been detected in the system. Parameter 22-23 No-Flow Function is set for alarm.

Troubleshooting:

– Troubleshoot the system and reset the drive after the fault has been cleared.
ALARM 92
No Flow
Cause: A no-flow condition has been detected in the system. Parameter 22-23 No-Flow Function is set for alarm.

Troubleshooting:

– Troubleshoot the system and reset the drive after the fault has been cleared.
WARNING 93
Dry Pump
Cause: A no-flow condition in the system with the drive operating at high speed may indicate a dry pump. Parameter 22-26 Dry Pump Function is set for warning or alarm.

Troubleshooting:

– Troubleshoot the system.
– Reset the drive when the fault is cleared.
ALARM 93
Dry Pump
Cause: A no-flow condition in the system with the drive operating at high speed may indicate a dry pump. Parameter 22-26 Dry Pump Function is set for warning or alarm.

Troubleshooting:

– Troubleshoot the system.
– Reset the drive when the fault is cleared.
WARNING 94
End of Curve
Cause: Feedback is lower than the set point. This may indicate a leakage in the system. Parameter 22-50 End of Curve Function is set for warning
or alarm.

Troubleshooting:

– Troubleshoot the system.
– Reset the drive when the fault is cleared.
ALARM 94
End of Curve
Cause: Feedback is lower than the set point. This may indicate a leakage in the system. Parameter 22-50 End of Curve Function is set for warning
or alarm.

Troubleshooting:

– Troubleshoot the system.
– Reset the drive when the fault is cleared.
WARNING 95
Broken Belt
Cause: Torque is below the torque level set for no load, indicating a broken belt. Parameter 22-60 Broken Belt Function is set for alarm.

Troubleshooting:

-Troubleshoot the system and reset the drive after clearing the fault.
ALARM 95
Broken Belt
Cause: Torque is below the torque level set for no load, indicating a broken belt. Parameter 22-60 Broken Belt Function is set for alarm.

Troubleshooting:

-Troubleshoot the system and reset the drive after clearing the fault.
WARNING 96
Start Delayed
Cause: Motor start has been delayed due to short-cycle protection. Parameter 22-76 Inverval between Starts is enabled.

Troubleshooting:

– Troubleshoot the system. Reset the drive when the fault is cleared.
WARNING 97
Stop Delayed
Cause: Stopping the motor has been delayed due to short-cycle protection. Parameter 22-76 Interval between Starts is enabled.

Troubleshooting:

– Troubleshoot the system.
– Reset the drive when the fault is cleared.
WARNING 98
Clock Fault
Cause: Time is not set or the RTC clock has failed.

Troubleshooting:

– Reset the clock in parameter 0-70 Date and Time.
ALARM 99
Locked Rotor
Cause: The rotor is blocked. It is only enabled for PM motor control.

Troubleshooting:

– Check if the motor shaft is locked.
– Check if the start current triggers the current limit set in parameter 4-18 Current Limit.
– Check if it increases the value in parameter 30-23 Locked Rotor Detection Time [s].
WARNING 104
Mixing Fan
Fault
Cause: The fan is not operating. The fan monitor checks that the fan is spinning at power-up or whenever the mixing fan is turned on. The mixing fan fault can be configured as a warning or an alarm in parameter 14-53 Fan Monitor.

Troubleshooting:

– Cycle power to the drive to determine if the warning/alarm returns.
ALARM 104
Mixing Fan
Fault
Cause: The fan is not operating. The fan monitor checks that the fan is spinning at power-up or whenever the mixing fan is turned on. The mixing fan fault can be configured as a warning or an alarm in parameter 14-53 Fan Monitor.

Troubleshooting:

– Cycle power to the drive to determine if the warning/alarm returns.
WARNING 122
Mot. Rotat.
Unexp.
Cause: The drive performs a function that requires the motor to be at a standstill, for example, DC hold for PM motors.
ALARM 122,
Mot. Rotat.
Unexp.
Cause: The drive performs a function that requires the motor to be at a standstill, for example, DC hold for PM motors.
ALARM 144
Inrush Supply
Cause: A supply voltage on the inrush card is out of range.

Troubleshooting:

See the bit field result report value for more details.
– a. Bit 2: Vcc high
– b. Bit 3: Vcc low
– c. Bit 4: Vdd high
– d. Bit 5: Vdd low
ALARM 145
External
SCR Disable
Cause: The alarm indicates a series DC-link capacitor voltage imbalance.
WARNING 146
Mains Voltage
Cause: Mains voltage is outside valid operating range.

Troubleshooting:

See the following report values for details.
– a. Voltage too low: 0=R-S, 1=S-T, 2=T-R
– b. Voltage too high: 3=R-S, 4=S-T, 5=T-R
ALARM 146
Mains Voltage
Cause: Mains voltage is outside valid operating range.

Troubleshooting:

See the following report values for details.
– a. Voltage too low: 0=R-S, 1=S-T, 2=T-R
– b. Voltage too high: 3=R-S, 4=S-T, 5=T-R
WARNING 147
Mains
Frequency
Cause: Mains frequency is outside valid operating range.

Troubleshooting:

The following report values provide more information:
– a. 0: frequency too low
– b. 1: frequency too high
ALARM 147
Mains
Frequency
Cause: Mains frequency is outside valid operating range.

Troubleshooting:

The following report values provide more information:
– a. 0: frequency too low
– b. 1: frequency too high
WARNING 148
System Temp
Cause: One or more of the system temperature measurements is too high.
ALARM 148
System Temp
Cause: One or more of the system temperature measurements is too high.
WARNING 154,
D.out
Overload
Cause: A digital output is overloaded.
ALARM 154
D.out
Overload
Cause: A digital output is overloaded.
WARNING 163
ATEX ETR
Cur.Lim.
Warning
Cause: The drive has run above the characteristic curve for more than 50 s. The warning is activated at 83% and deactivated at 65% of the allowed thermal overload.
Alarm 164
ATEX ETR
Cur.Lim.
Alarm
Cause: Running above the characteristic curve for more than 60 s within a period of 600 s activated the alarm, and the drive trips.
WARNING 165
ATEX ETR
Freq.Lim.
Warning
Cause: The drive has run for more than 50 s below the allowed minimum frequency as set in parameter 1-98 ATEX ETR Interpol. Points.Freq.).
ALARM 166
ATEX ETR
Freq.Lim.
Alarm
Cause: The drive has run for more than 60 s in a period of 600 s below the allowed minimum frequency as set in parameter 1-98 ATEX ETR Interpol. Points. Freq.).
WARNING 200
Fire Mode
Cause: Fire mode has been activated.

Troubleshooting:

– The warning clears when fire mode is removed.
– See the fire mode data in the alarm log.
WARNING 201
Fire Mode
was Active
Troubleshooting:

– Cycle power to the unit to remove the warning. See the fire mode data in the alarm log.
WARNING 202
Fire Mode
Limits
Exceeded
Cause: Fire mode has suppressed 1 or more warranty-voiding alarms.

Troubleshooting:

-Cycle power to the unit to remove the warning.
– See the fire mode data in the alarm log.
WARNING 202
Fire Mode
Limits
Exceeded
Cause: While operating in fire mode, 1 or more alarm conditions have been ignored, which would normally trip the unit. Operating in this condition voids the warranty of the unit.

Troubleshooting:

– Cycle power to the unit to remove this warning. See the fire mode data in the alarm log.
WARNING 203
Missing Motor
Cause: A multi-motor underload situation is detected. This warning indicates that a motor is missing.

Troubleshooting:

– Inspect the system for proper operation.
WARNING 204
Locked Rotor
Cause: An overload condition is detected for a drive operating multi-motors. This warning indicates that there is a locked rotor.

Troubleshooting:

– Inspect that the motor operates properly.
WARNING 220
Configuration
File Version
not Supported
Cause: The drive does not support the current configuration file version. Customization is aborted.
ALARM 243
Brake IGBT
Cause: This alarm is only for multi-drive systems. It is equivalent to alarm 27, Brake chopper fault. The report value in thie alarm log indicates which drive module generated the alarm.

This IGBT fault can be caused by any of the following:
– The DC fuse is blown.
– The brake jumper is not in position.
– The Klixon switch opened due to an overtemperature condition in the brake resistor.

Indication of the drive module generating the alarm:
– 1 = Left drive module.
– 2 = Second drive module from left.
– 3 = Third drive module from left (in 4-module systems).
– 4 = Fourth drive module from left (in 4-module systems).
ALARM 244
Heat Sink
Temperature
Cause: The maximum temperature of the heat sink has been exceeded. The temperature fault cannot reset until the temperature drops below the defined heat sink temperature. The trip and reset points are different, based on the power size. This alarm is equivalent to Alarm 29, Power module temp.

Troubleshooting:

Check for the following:
– a. Ambient temperature too high.
– b. Motor cables too long.
– c. Incorrect airflow clearance above or below the AC drive.
– d. Blocked airflow around the unit.
– e. Damaged heat sink fan.
– f. Dirty heat sink.
ALARM 245
Heat Sink
Sensor
Cause: There is no feedback from the heat sink temperature sensor. This signal form the IGBT thermal sensor is not available on the power card.
– This alarm is equivalent to Alarm 39, Heat sink sensor.

The report value in the alarm log indicates which drive module generated the alarm:
– 1 = Left drive module.
– 2 = Second drive module from the left.
– 3 = Third drive module from the left (in 4-module systems).
– 4 = Fourth drive module from the left (in 4-module systems).

Troubleshooting:

– Check the power card.
– Check the gate drive card.
– Check the ribbon cable between the power card and the gate drive card.
ALARM 246
Power Card
Supply
Cause: The supply on the power card is out of range. This alarm is only for multi-drive systems. It is equivalent to Alarm 46, Power card supply.

The report value in the alarm log indicates which drive module generated the alarm:
– 1 = Left drive module.
– 2 = Second drive module from left.
– 3 = Third drive module from left (in 4-module systems).
– 4 = Fourth drive module from left (in 4-module systems).
ALARM 247
Power Card
Temperature
Cause: This alarm is only for multi-drive systems. It is equivalent to Alarm 69, Power card temperature.

The report value in the alarm log indicates which drive module generated the alarm:
– 1 = Left drive module.
– 2 = Second drive module from left.
– 3 = Third drive module from left (in 4-module systems).
– 4 = Fourth drive module from left (in 4-module systems).
ALARM 248
Illegal Power
Section
Configuration
Cause: This alarm is only for multi-drive systems. It is equivalent to Alarm 79, Illegal power section configuration.

The report value in the alarm log indicates which drive module generated the alarm:
– 1 = Left drive module.
– 2 = Second drive module from left.
– 3 = Third drive module from left (in 4-module systems).
– 4 = Fourth drive module from left (in 4-module systems).

Troubleshooting:

– Check the current scaling cards on the MDCIC.
WARNING 249
Rect. Low
Temperature
Cause: The temperature of the rectifier heat sink is too low, which indicates that the temperature sensor may be detect.
WARNING 250
New Spare
Part
Cause: A component in the drive system has been replaced.

Troubleshooting:

– Enter the serial number and type code for canceling the trip lock status after a power cycle.
WARNING 251
New Typecode
Cause: The power card or other components have been replaced, and the type code has changed.

Troubleshooting:

– Reset the drive for normal operation.
ALARM 421
FPC Temp
Cause: A fault caused by the on-board temperature sensor is detected on the fan power card. The report values identify which fan power card detected the fault.

Troubleshooting:

– Check the wiring.
– Check the on-board temperature sensor.
– Replace the fan power card.
ALARM 423
FPC Updating
Cause: The alarm is generated when the fan power card reports that it has an invalid PUD. The control card attempts to update the PUD. A subsequent alarm can result depending on the update. See Alarm 424, FPC Update Successul and Alarm 425, FPC Update Failure.
ALARM 424
FPC Update
Successful
Cause: This alarm is generated when the control card has updated the fan power card PUD successfully.

Troubleshooting:

– Press [Reset] to stop the alarm.
ALARM 425
FPC Update
Failure
Cause: This alarm is generated after the control card failed to update the fan power card PUD.

Troubleshooting:

– Check the fan power card wiring.
– Replace the fan power card.
ALARM 426
FPC Config
Cause: The number of found fan power cards does not match the number of configured fan power cards. See parameter group 15-6* Option Ident for the number of configured fan power cards.

Troubleshooting:

– Check fan power card wiring.
– Replace the fan power card.
ALARM 427
FPC Supply
Cause: Supply voltage faults (5 V, 24 V, or 48 V) on the fan power card is detected.

Troubleshooting:

– Check fan power card wiring.
– Replace the fan power card.
ALARM 432
Inrush Mode
Error
Cause: An active inrush card reported the wrong mode. The report value indicates which inrush card reported the alarm.

Troubleshooting:

– Check inrush card wiring.
– Replace the inrush card.
Warning 500
Motor Stator
Winding
Warning 2
Cause: The stator winding reached condition orange. A severe fault might occur soon in the motor.

Troubleshooting:

– Check the stator windings.
Warning 501
Load Envelope
Warning 2
Cause: Application load has reached condition yellow.

Troubleshooting:

– Investigate the root cause for the increased motor load.
Warning 502
Vibration
Monitoring
Warning 2
Cause: A significant increase in motor vibration is detected. The vibration levels have reached condition orange.

Troubleshooting:

– Investigate the root cause for severe vibration.
Warning 506
Load Envelope
Low Warning 2
Cause: The application load has reached condition orange low limit.

Troubleshooting:

– Investigate the root cause for the decrease in motor load and then check the load specified for the application.
ALARM 510
Motor Stator
Winding Alarm
Cause: Stator winding has reached condition red. A severe fault is detected in the motor.

Troubleshooting:

– Check motor stator winding.
WARNING 510
Motor Stator
Winding
Warning 1
Cause: Stator winding reached condition yellow. An early fault is detected in the motor.

Troubleshooting:

– Check the motor stator winding.
ALARM 511
Load Envelope
Alarm
Cause: Application load has reached condition red.

Troubleshooting:

– Check root cause for excessive overload or underload.
WARNING 511
Load Envelope
Warning 1
Cause: Application load has reached condition yellow.

Troubleshooting:

– Check root cause for high motor load.
Alarm 512
Sensor 1
Monitoring
Alarm
Cause: There is an excessive amount of motor vibration on sensor 1. The vibration levels have reached condition red.

Troubleshooting:

– Investigate the root cause for the excessive vibration. Before commissioning of condition-based monitoring, ensure to comply with the ISO10816 standard for machinery.
Warning 512
Sensor 1
Monitoring
Warning 1
Cause: An increase in the Sensor 1 value is detected. The value levels in Sensor 1 have reached condition yellow.

Troubleshooting:

– Investigate the root cause for the increased values.
Alarm 513
Sensor 2
Monitoring
Warning 1
Cause: There is an excessive amount of motor vibration on sensor 2. The vibration levels have reached condition red.

Troubleshooting:

– Investigate the root cause for the excessive vibration. Before commissioning of condition-based monitoring, ensure to comply with the ISO10816 standard for machinery.
Warning 513
Sensor 2
Monitoring
Warning 1
Cause: An increase in the Sensor 2 value is detected. The value levels in Sensor 2 have reached condition yellow.

Troubleshooting:

– Investigate the root cause for the increased values.
Alarm 514
Sensor 3
Monitoring
Alarm
Cause: There is an excessive amount of motor vibration on sensor 3. The vibration levels have reached condition red.

Troubleshooting:

– Investigate the root cause for the excessive vibration. Before commissioning of condition-based monitoring, ensure to comply with the ISO10816 standard for machinery.
Warning 514
Sensor 3
Monitoring
Warning 1
Cause: An increase in the Sensor 3 value is detected. The value levels in Sensor 3 have reached condition yellow.

Troubleshooting:

– Investigate the root cause for the increased values.
Alarm 515
Sensor 4
Monitoring
Alarm
Cause: There is an excessive amount of motor vibration on sensor 4. The vibration levels have reached condition red.

Troubleshooting:

– Investigate the root cause for the excessive vibration. Before commissioning of condition-based monitoring, ensure to comply with the ISO10816 standard for machinery.
Warning 515
Sensor 4
Monitoring
Warning 1
Cause: An increase in the Sensor 4 value is detected. The value levels in Sensor 4 have reached condition yellow.

Troubleshooting:

– Investigate the root cause for the increased values.
Alarm 516
Load
Envelope
Low Alarm
Cause: The application load has reached low-level condition red.

Troubleshooting:

– Investigate the root cause for the decrease in motor load and then check the load specified for the application.
Warning 516
Load
Envelope
Low
Warning 1
Cause: The application load has reached low-level condition yellow.

Troubleshooting:

– Investigate the root cause for the decrease in motor load and then check the load specified for the application.
Warning 520
Stator Thld
At Max/Min
Cause: The stator in the condition-based monitoring is either at its minimum or maximum limit.

Troubleshooting:

– Check the threshold values at maximum or minimum in parameter group 46-** CBM Adv Thresholds to parameter group 46-2* Stator and adjust the values if needed.
– Acknowledge the generation by setting parameter 45-46 Threshold Limit to [0] Limit OK.
Warning 521
Load Thld
At Max/Min
Cause: The load threshold in the condition-based monitoring is either at its minimum or maximum.

Troubleshooting:

– Check the threshold values at maximum or minimum in parameter group 46-** CBM Adv Thresholds to parameter group 46-3* Load and adjust the values if needed.
– Acknowledge the generation by setting parameter 45-46 Threshold Limit to [0] Limit OK.
Warning 522
Sensor 1
Thld At
Max/Min
Cause: The sensor 1 threshold in the condition-based monitoring is at its minimum or maximum value of the Sensor 1 function.

Troubleshooting:

– Check the threshold values at maximum or minimum in parameter group 46-** CBM Adv Thresholds to parameter group 46-4* Sensor 1 and adjust the values if needed.
– Acknowledge the generation by setting parameter 45-46 Threshold Limit to [0] Limit OK.
Warning 523
Sensor 2
Thld At
Max/Min
Cause: The sensor 2 threshold in the condition-based monitoring is at its minimum or maximum value of the Sensor 2 function.

Troubleshooting:

– Check the threshold values at maximum or minimum in parameter group 46-** CBM Adv Thresholds to parameter group 46-5* Sensor 2 and adjust the values if needed.
– Acknowledge the generation by setting parameter 45-46 Threshold Limit to [0] Limit OK.
Warning 524
Sensor 3
Thld At
Max/Min
Cause: The sensor 3 threshold in the condition-based monitoring is at its minimum or maximum value of the Sensor 3 function.

Troubleshooting:

– Check the threshold values at maximum or minimum in parameter group 46-** CBM Adv Thresholds to parameter group 46-6* Sensor 3 and adjust the values if needed.
– Acknowledge the generation by setting parameter 45-46 Threshold Limit to [0] Limit OK.
Warning 525
Sensor 4 Thld
At Max/Min
Cause: The sensor 4 threshold in the condition-based monitoring is at its minimum or maximum value of the Sensor 4 function.

Troubleshooting:

– Check the threshold values at maximum or minimum in parameter group 46-** CBM Adv Thresholds to parameter group 46-7* Sensor 4 and adjust the values if needed.
– Acknowledge the generation by setting parameter 45-46 Threshold Limit to [0] Limit OK.
Alarm 550
Sensor 1
Low
Monitoring
Alarm
Cause: The value measured on Sensor 1 is very low and has reached condition red low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Warning 550
Sensor 1
Low
Monitoring
Warning 1
Cause: The value measured on Sensor 1 is very low and has reached condition yellow low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Alarm 551
Sensor 2
Low
Monitoring
Alarm
Cause: The value measured on Sensor 2 is very low and has reached condition red low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Warning 551
Sensor 2
Low
Monitoring
Warning 1
Cause: The value measured on Sensor 2 is very low and has reached condition yellow low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Alarm 552
Sensor 3
Low
Monitoring
Alarm
Cause: The value measured on Sensor 3 is very low and has reached condition red low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Warning 552
Sensor 3
Low
Monitoring
Warning 1
Cause: The value measured on Sensor 3 is very low and has reached condition yellow low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Alarm 553
Sensor 4
Low
Monitoring
Alarm
Cause: The value measured on Sensor 4 is very low and has reached condition red low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.
Warning 553
Sensor 4
Low
Monitoring
Warning 1
Cause: The value measured on Sensor 4 is very low and has reached condition yellow low.

Troubleshooting:

– Investigate the root cause for the value reaching the red low level. For example, lost connection to analog inputs or no proper data communication on fieldbus sensors.