Allen Bradley PowerFlex 400 Drive

Fault CodesCause & Solutions
F2
Auxiliary
Input
Cause : Auxiliary input interlock is open.

Solution:

– Check remote wiring.
– Verify communications programming for intentional fault.
F3
Power Loss
Cause: Excessive DC Bus voltage ripple.

Solution:

– Monitor the incoming AC line for low voltage or line power interruption.
– Check input fuses.
– Reduce load.
F4
UnderVoltage
Cause: DC bus voltage fell below the min value.

Solution: Monitor the incoming AC line for low voltage or line power interruption.
F5
OverVoltage
Cause: DC bus voltage exceeded max value.

Solution:

– Monitor the AC line for high line voltage or transient conditions.
– Bus overvoltage can also be caused by motor regeneration.
– Extend the decel time or install dynamic brake option.
F6
Motor
Stalled
Cause: Drive is unable to accelerate or decelerate motor.

Solution:

– Increase P039…A147 [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A179 [Current Limit 1].
– Check for overhauling load.
F7
Motor
Overload
Cause: Internal electronic overload trip.

Solution:

– An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current].
– Verify A170 [Boost Select] setting.
F8
Heatsink
OvrTmp
Cause: Heatsink/Power Module temperature exceeds a predefined value.

Solution:

– Check for blocked or dirty heatsink fins. Verify that ambient temperature has not exceeded the rated ambient temperature.
– Check fan.
F12
HW
OverCurrent
Cause: The drive output current has exceeded the hardware current limit.

Solution:

– Check programming.
– Check for excess load, improper A170 [Boost Select] setting, DC brake volts set too high or other causes of excess current.
F13
Ground
Fault
Cause: A current path to earth ground has been detected at one or more of the drive output terminals.

Solution:

– Check the motor and external wiring to the drive output terminals for a grounded condition.
F15
Load Loss
Cause: Output current has dropped below the level set in A184 [Load Loss Level].

Solution:

– Check for load loss (i.e., a broken belt).
F17
Input Phase
Loss
Cause: Excessive DC bus ripple voltage detected. See d329 [DC Bus Ripple V].

Solution:

– Check incoming power for a missing phase or blown fuse. If drive is used intentionally with single phase input, apply output derating to 35% actual drive rating.
F29
Analog Input
Loss
Cause: An analog input is configured to fault on signal loss. A signal loss has occurred.
– Configure with T072 [Anlalog In Loss].

Solution:

– Check parameters.
– Check for broken/loose connections at inputs.
F32
Fan Fdbck
Loss
Cause: A loss of cooling fan feedback has been detected. (Frames E and F only)

Solution:

– Make sure cooling fans are clear of debris and spinning freely. Replace fan if necessary.
F33
Auto Rstrt
Tries
Cause: Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of A163 [Auto Rstrt Tries].

Solution:

– Correct the cause of the fault and manually clear.
F38
Phase U
to Gnd
Cause: A phase to ground fault has been detected between the drive and motor in this phase.

Solution:

– Check the wiring between the drive and motor.
– Check motor for grounded phase.
– Replace drive if fault cannot be cleared.
F39
Phase V
to Gnd
Cause: A phase to ground fault has been detected between the drive and motor in this phase.

Solution:

– Check the wiring between the drive and motor.
– Check motor for grounded phase.
– Replace drive if fault cannot be cleared.
F40
Phase W
to Gnd
Cause: A phase to ground fault has been detected between the drive and motor in this phase.

Solution:

– Check the wiring between the drive and motor.
– Check motor for grounded phase.
– Replace drive if fault cannot be cleared.
F41
Phase
UV Short
Cause: Excessive current has been detected between these two output terminals.

Solution:

– Check the motor and drive output terminal wiring for a shorted condition.
– Replace drive if fault cannot be cleared.
F42
Phase
UW Short
Cause: Excessive current has been detected between these two output terminals.

Solution:

– Check the motor and drive output terminal wiring for a shorted condition.
– Replace drive if fault cannot be cleared.
F43
Phase
VW Short
Cause: Excessive current has been detected between these two output terminals.

Solution:

– Check the motor and drive output terminal wiring for a shorted condition.
– Replace drive if fault cannot be cleared.
F48
Params
Defaulted
Cause: The drive was commanded to write default values to EEPROM.

Solution:

– Clear the fault or cycle power to the drive.
– Program the drive parameters as needed.
F63
SW
OverCurrent
Cause: Programmed A183 [SW Current Trip] has been exceeded.

Solution:

– Check load requirements and A183 [SW Current Trip] setting.
F64
Drive
Overload
Cause: Drive rating of 110% for 1 minute or 150% for 3 seconds has been exceeded.

Solution: Reduce load or extend Accel Time.
F70
Power Unit
Cause: Failure has been detected in the drive power section.

Solution:

– Check that max ambient temperature has not been exceeded.
– Cycle power.
– Replace drive if fault cannot be cleared.
F71
Net Loss
Cause: The communication network has faulted.

Solution:

– Cycle power.
– Check communications cabling.
– Check network adapter setting.
– Check external network status.
F81
Comm Loss
Cause: RS485 (DSI) port stopped communicating.

Solution:

– Check RS485 wiring connection.
– Check if a communications adapter or HIM was disconnected.
– Increase C106 [Comm Loss Time] to an appropriate time for application.
– Change C105 [Comm Loss Action] to a value other than “0” (fault), if appropriate for the application.
F94
Function
Loss
Cause: P036 [Start Source] is set to setting 6.
– The input to terminal 01 has been opened.

Solution:

– Close input to terminal 01 and re- start the drive.
F100
Parameter
Chksum
Cause: The checksum read from the board does not match the checksum calculated.

Solution: Set P041 [Reset To Defalts] to option 1 “Reset Defaults”.
F122
I/O Board
Fail
Cause: Failure has been detected in the drive control and I/O section.

Solution:

– Cycle power.
– Replace drive if fault cannot be cleared.