Mitsubishi MELSERVO MR-J5 Servo Drive Fault codes:
| Fault Code and Meaning | Cause and Remedy |
|---|---|
| AL. 010.1 Voltage drop in the control circuit power | Cause: 1. Connection or wiring of the control circuit power supply is incorrect. Remedy:
Cause: 2. The voltage of the control circuit power supply is too low. Remedy:
Cause: 3. The power was cycled before the internal control circuit power supply stopped. Remedy:
Cause: 4. An instantaneous power failure lasted for longer than the specified time. Remedy:
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| AL. 010.2 Voltage drop in the main circuit power | Cause: 1. Connection or wiring of the main circuit power supply is incorrect. Remedy:
Cause: 6. The voltage of the main circuit power supply is too low (dropped due to instantaneous power failure). Remedy:
Cause: 7. Bus voltage is too low at acceleration. Remedy:
Cause: 10. Main circuit capacitor has deteriorated. Remedy:
Cause: 11. The servo amplifier has malfunctioned. Remedy:
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| AL. 011.1 Rotary switch setting error | Cause: 1. Each selected network has its settable range, and values set with rotary switches (SW1/SW2) were out of range. Remedy:
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| AL. 011.2 Disabled axis setting error | Cause: 1. The settings of the disabling control axis switch are incorrect. Remedy:
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| AL. 012.1 RAM error 1 | Cause: 1. An internal part of the servo amplifier (RAM) has malfunctioned. Remedy:
Cause: 2. There is a problem with the surrounding environment (Noise). Remedy:
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| AL. 013.1 CPU error 1 | Cause: 1. An internal part of the servo amplifier has malfunctioned. Remedy:
Cause: 2. A clock transmitted from the controller has an error. Remedy:
Cause: 4. Problem with surrounding environment (Noise). Remedy:
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| AL. 014.1 Control process error 1 | Cause: 1. The servo parameter settings are incorrect. Remedy:
Cause: 2. Problem with surrounding environment (Noise). Remedy:
Cause: 3. The servo amplifier has malfunctioned. Remedy:
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| AL. 016.1 Encoder initial communication – Receive data error 1 | Cause: 1. There is a problem with the encoder cable. Remedy:
Cause: 2. Incompatible A/B/Z-phase differential output encoder. Remedy:
Cause: 4. The servo amplifier has malfunctioned. Remedy:
Cause: 5. The encoder has malfunctioned. Remedy:
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| AL. 017.1 Board error 1 | Cause: 1. There is a problem with the current detection circuit. Remedy:
Cause: 2. Problem with surrounding environment (Noise). Remedy:
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| AL. 019.1 Flash-ROM error 1 | Cause: 1. The Flash-ROM has malfunctioned. Remedy:
Cause: 3. A firmware installation failed. Remedy:
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| AL. 01A.1 Servo motor combination error 1 | Cause: 1. The servo amplifier and servo motor have been connected incorrectly. Remedy:
Cause: 2. Rotary servo motor does not support the firmware version. Remedy:
Cause: 4. [Pr. PA17] and [Pr. PA18] were not set based on the servo motor used. Remedy:
Cause: 5. The encoder has malfunctioned. Remedy:
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| AL. 01A.2 Servo motor control mode combination error | Cause: 1. Combination of servo motor and [Pr. PA01.1 Operation mode selection] is not appropriate. Remedy:
Cause: 2. Fully closed loop: Motor-side and load-side encoders are incorrectly connected. Remedy:
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| AL. 01A.5 Servo motor combination error 3 | Cause: 1. The servo motor connected at startup of absolute position detection system was changed. Remedy:
Cause: 2. At occurrence of [AL. 025], power was cycled without leaving motor for 5 s. Remedy:
Cause: 6. The servo amplifier has malfunctioned. Remedy:
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| AL. 01B.1 Protection coordination error 1 | Cause: 1. The protection coordination cable is not connected correctly. Remedy:
Cause: 2. An alarm occurred in the converter unit during servo-on. Remedy:
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| AL. 01E.1 Encoder malfunction | Cause: 1. The encoder has malfunctioned. Remedy:
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| AL. 01F.1 Incompatible encoder | Cause: 1. An incompatible servo motor or linear encoder was connected. Remedy:
Cause: 3. The encoder or linear encoder has malfunctioned. Remedy:
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| AL. 020.1 Encoder normal communication – Receive data error 1 | Cause: 1. Problem with encoder cable (disconnected/shorted). Remedy:
Cause: 2. External conductor of encoder cable is not connected to ground plate. Remedy:
Cause: 4. The servo amplifier has malfunctioned. Remedy:
Cause: 6. Problem with surrounding environment (Noise/Vibration). Remedy:
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| AL. 021 Encoder normal communication error / Data error (Includes AL. 021.1, 021.2, 021.3) | Cause: An excessive speed or acceleration was detected due to oscillation or other factors. Remedy:
Cause: The external conductor of the encoder cable is not connected to the ground plate. Remedy:
Cause: The encoder power supply voltage dropped considerably in the cable wiring. Remedy:
Cause: Encoder cable problem (disconnected or shorted). Remedy:
Cause: Environmental noise or temperature issues. Remedy:
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| AL. 024 Main circuit error / Ground fault (Includes AL. 024.1, 024.2) | Cause: The servo motor power cable has a ground fault or has shorted. Remedy:
Cause: The servo motor itself has a ground fault. Remedy:
Cause: Main circuit power supply cable and servo motor cable are touching/shorted. Remedy:
Cause: Servo amplifier malfunction. Remedy:
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| AL. 025 Absolute position erased (Includes AL. 025.1, 025.2) | Cause: Power switched on for first time, or battery was removed/disconnected. Remedy:
Cause: Battery voltage is too low or exhausted. Remedy:
Cause: Loose connection or problem with battery/encoder cable. Remedy:
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| AL. 027 Initial magnetic pole detection error (Includes AL. 027.1 to 027.7) | Cause: A moving part collided against the machine. Remedy:
Cause: Wiring of servo motor power cable is incorrect. Remedy:
Cause: Linear encoder resolution setting differs from value. Remedy:
Cause: Limit switch error (Both switches off). Remedy:
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| AL. 028 Linear encoder error 2 (Includes AL. 028.1, 028.2) | Cause: Ambient temperature of linear encoder is outside specifications. Remedy:
Cause: Signal level of linear encoder dropped. Remedy:
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| AL. 02A Linear encoder error 1 (Includes AL. 02A.1 to 02A.8) | Cause: Problem with mounting of linear encoder head. Remedy:
Cause: External conductor (shield) not connected to ground plate. Remedy:
Cause: Noise or surrounding environment. Remedy:
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| AL. 02B Encoder counter error (Includes AL. 02B.1, 02B.2) | Cause: Encoder cable problem (disconnected, shorted, or loose). Remedy:
Cause: Connection of servo motor (U/V/W) is incorrect. Remedy:
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| AL. 030 Regenerative error (Includes AL. 030.1, 030.2, 030.3) | Cause: Regenerative resistor settings are incorrect [Pr. PA02]. Remedy:
Cause: Wiring issue (P+ and D connected incorrectly, or not connected). Remedy:
Cause: Power supply voltage is too high. Remedy:
Cause: Regenerative power/load is too large. Remedy:
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| AL. 031 Overspeed (Includes AL. 031.1) | Cause: Command pulse frequency too high or Electronic gear setting incorrect. Remedy:
Cause: Servo system is unstable/oscillating. Remedy:
Cause: Wiring of power cable (U/V/W) or encoder is incorrect. Remedy:
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| AL. 032 Overcurrent (Includes AL. 032.1, 032.2, 032.3) | Cause: Servo motor power cable ground fault or short. Remedy:
Cause: Servo amplifier or Motor malfunction. Remedy:
Cause: Dynamic brake malfunction. Remedy:
Cause: Servo gain too high (causing vibration). Remedy:
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| AL. 033 Overvoltage (Includes AL. 033.1) | Cause: Regenerative option not connected or setting incorrect. Remedy:
Cause: Input power supply voltage too high. Remedy:
Cause: Regeneration capacity insufficient. Remedy:
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| AL. 034 SSCNET receive error 1 (Includes AL. 034.1 to 034.7) | Cause: SSCNET III cable disconnected, broken, or dirty end. Remedy:
Cause: Noise affecting communication. Remedy:
Cause: Controller or Amp malfunction. Remedy:
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| AL. 035 Command frequency error (Includes AL. 035.1) | Cause: Command pulse frequency exceeds maximum input. Remedy:
Cause: Controller malfunction. Remedy:
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| AL. 036 SSCNET receive error 2 (Intermittent) (Includes AL. 036.1) | Cause: Intermittent connection issue with SSCNET cable. Remedy:
Cause: Noise interference. Remedy:
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| AL. 037.1 Parameter setting range error | Cause: A parameter was set outside of the setting range. Remedy:
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| AL. 037.2 Parameter combination error | Cause: An inconsistent combination of parameters has been set. Remedy:
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| AL. 037.3 Point table setting error | Cause: Point table setting values are incorrect. Remedy:
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| AL. 037.6 Parameter mismatch error | Cause: Mismatching with the saved parameters occurred because of an error in writing parameters. Remedy:
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| AL. 037.7 Network parameter setting error | Cause: There is a problem with the network parameter settings. Remedy:
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| AL. 03A.1 Inrush current suppression circuit error | Cause: The inrush current limit resistor is overheated due to frequent power ON/OFF. Remedy:
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| AL. 03D.1 Slave-side driver communication parameter combination error | Cause: The master-side transmission data selection for inter-driver communication has not been set correctly. Remedy:
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| AL. 03E.4 Control command mismatch 1 | Cause: The control mode was switched to the torque control mode improperly. Remedy:
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| AL. 042.1 Servo control error based on position deviation | Cause: Pr. PA17 (Servo motor series) and Pr. PA18 (Servo motor type) were not set based on the servo motor used. Remedy:
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| AL. 045.1 Main circuit device overheat error 1 | Cause: The ambient temperature exceeded the specified value (60 °C). Remedy:
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| AL. 046.1 Servo motor temperature error 1 | Cause: The ambient temperature of the servo motor has exceeded the specified value, or the motor is overloaded. Remedy:
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| AL. 047.1 Cooling fan stop error | Cause: A foreign object was caught in the cooling fan. Remedy:
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| AL. 050.1 Thermal overload error 1 during operation | Cause: The servo motor power cable was disconnected, or the U/V/W wiring is incorrect. Remedy:
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| AL. 052.1 Excessive droop pulse 1 | Cause: The servo motor power cable was disconnected, or wiring is incorrect. Remedy:
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| AL. 054.1 Oscillation detection error | Cause: The servo system is unstable and oscillating. Remedy:
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| AL. 056.2 Speed exceeded during forced stop | Cause: The forced stop deceleration time constant is too short. Remedy:
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| AL. 061.1 Point table setting range error | Cause: “1” or “3” is set for the auxiliary function of the last point table. Remedy:
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| AL. 063.1 STO1 off | Cause: STO1 was turned off (enabled) while the servo motor was rotating (above speed threshold). Remedy:
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| AL. 066.1 Encoder initial communication – Receive data error 1 | Cause: There is a problem with the encoder cable (disconnected or shorted). Remedy:
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| AL. 067 Encoder normal communication error 1 (safety sub-function) | Cause: Communication error between the encoder and servo amplifier. Remedy:
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| AL. 068.1 STO signal mismatch error | Cause: 1. STO1 or STO2 is input incorrectly. 2. The input status of STO1 and STO2 are different. 3. The setting of [Pr. PF18 STO diagnosis error detection time] is incorrect. 4. The STO circuit has malfunctioned. 5. Problem with the surrounding environment (noise/temp). Remedy:
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| AL. 069.1 Forward rotation-side software limit detection – Command excess error | Cause: 1. Command position exceeded 32 bits when software limit was activated. 2. Command position exceeded 30 bits from software limit setting value. 3. Controller malfunction. 4. Environmental problem (noise). Remedy:
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| AL. 069.3 Forward rotation stroke end detection – Command excess error | Cause: 1. Command position exceeded 30 bits from position detected after detecting LSP. 2. LSP limit switch not connected correctly. 3. Controller malfunction. 4. Environmental problem. Remedy:
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| AL. 069.6 Lower stroke limit detection – Command excess error | Cause: 1. Command position exceeded 30 bits from position detected after detecting RLS. 2. Lower stroke limit switch not wired or positioned correctly. 3. Environmental problem. 4. Controller malfunction. Remedy:
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| AL. 070.1 Load-side encoder initial communication – Receive data error 1 | Cause: 1. Problem with load-side encoder cable (disconnected/shorted). 2. Servo amp not compatible with A/B/Z-phase differential output encoder. 3. Connection with A/B/Z-phase encoder incorrect. 4. Servo amplifier malfunction. 5. Load-side encoder malfunction. 6. Environmental problem. Remedy:
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| AL. 070.3 Load-side encoder initial communication – Receive data error 3 | Cause: 1. Unused axes not disabled (multi-axis amp). 2. Cable disconnected/shorted. 3. External power supply unstable. 4. Communication method parameter incorrect. 5. A/B/Z wiring incorrect. 6. Incompatible 4-wire linear encoder. Remedy:
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| AL. 071.1 Load-side encoder normal communication – Receive data error 1 | Cause: 1. Problem with encoder cable. 2. Cable shield not connected to ground plate. 3. Parameter settings incorrect. 4. Hardware malfunction (Amp or Encoder). 5. Environmental problem. Remedy:
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| AL. 072.1 Load-side encoder data error 1 | Cause: 1. Excessive speed/acceleration detected due to oscillation. 2. Load-side encoder malfunction. 3. Environmental problem (magnetic field/noise). Remedy:
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| AL. 086.1 Network communication error 1 | Cause: 1. Network cable disconnected. 2. Wiring of cable incorrect. 3. Devices (hubs/repeaters) turned off. 4. Data transmission interrupted. 5. Controller settings incorrect. 6. Environmental noise. Remedy:
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| AL. 088.1 / AL. 888.1 Watchdog 1-1 | Cause: 1. Problem with surrounding environment (noise). 2. Servo amplifier malfunction (CPU error). Remedy:
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| AL. 08A.1 Serial communication time-out error | Cause: 1. Communication command not transmitted. 2. Cable disconnected. 3. Servo amplifier malfunction. Remedy:
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| AL. 08E.1 Serial communication receive error | Cause: 1. Settings of PC/Equipment incorrect. 2. Problem with communication cable. 3. Servo amplifier malfunction. 4. Environmental noise/Shorts. Remedy:
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| AL. 090.1 Homing incomplete | Cause: 1. Homing has not been executed. 2. Positioning executed without homing after AL. 025. 3. Homing completion 2 (S_ZP2) turned off. 4. AL. 069 Command error occurred. Remedy:
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| AL. 090.2 Homing abnormal termination | Cause: 1. Proximity dog not connected to DOG. 2. Stroke limit detected after homing started. 3. Deceleration from homing speed to creep speed not possible. Remedy:
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| AL. 091.1 Main circuit device overheat warning | Cause: 1. Ambient temperature exceeded 60 °C. 2. Close mounting specifications not met. 3. Cooling performance deteriorated (clogged heat sink). Remedy:
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| AL. 092 Battery cable disconnection warning AL. 092.1 Encoder battery cable disconnection warning AL. 092.2 Load-side encoder battery cable disconnection warning | Cause 1: The MR-BAT6V1SET(-A) battery or MR-BT6VCASE battery case is not connected to CN4. Remedy 1:
Cause 2: The battery cable has been disconnected. Remedy 2:
Cause 3: The battery voltage is too low. The battery is exhausted. Remedy 3:
Cause 4: There is a problem with the encoder cable. Remedy 4:
Cause 5: The servo amplifier has malfunctioned. Remedy 5:
Cause 6: The encoder has malfunctioned. Remedy 6:
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| AL. 092.3 Battery degradation | Cause 1: The battery voltage is too low. The battery is exhausted. Remedy 1:
Cause 2: The battery has malfunctioned. Remedy 2:
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| AL. 093 ABS data transfer warning AL. 093.1 Magnetic pole detection incomplete warning at ABS data transfer request | Cause 1: The Z-phase was not turned on at servo-on. Remedy 1:
Cause 2: The magnetic pole detection was executed. Remedy 2:
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| AL. 095.1 STO1 off detection | Cause 1: STO1 was not input correctly. Remedy 1:
Cause 2: While detection by [AL. 063 STO timing error] has been enabled, STO1 was turned off (enabled) under speed conditions. Remedy 2:
Cause 3: The servo amplifier has malfunctioned. Remedy 3:
Cause 4: STO is off (enabled) when a safety component (e.g., MR-J3-D05) is being used. The safety component has a problem. Remedy 4:
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| AL. 095.2 STO2 off detection | Cause 1: STO2 was not input correctly. Remedy 1:
Cause 2: While detection by [AL. 063 STO timing error] has been enabled, STO2 was turned off (enabled) under speed conditions. Remedy 2:
Cause 3: The servo amplifier has malfunctioned. Remedy 3:
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| AL. 096.1 In-position warning at homing | Cause: During homing, INP (In-position) did not turn on within the specified time. Remedy:
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| AL. 096.2 Command input warning at homing | Cause 1: A command was input during homing. Remedy 1:
Cause 2: Creep speed is too high. Remedy 2:
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| AL. 096.3 Servo off warning at homing | Cause: An attempt to execute homing was made during servo-off. Remedy:
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| AL. 096.4 Magnetic pole detection incomplete warning at homing | Cause: Z-phase was not turned on after servo-on. Remedy:
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| AL. 098 Software position limit warning | Cause 1: A software position limit has been reached. Remedy 1:
Cause 2: A software position limit has been reached in the JOG operation mode. Remedy 2:
Cause 3: The software position limit was set within the actual operation range. Remedy 3:
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| AL. 099.1 Forward rotation stroke end off | Cause 1: The forward rotation stroke limit switch is not connected to LSP. Remedy 1:
Cause 2: The forward rotation stroke end was exceeded during driving. Remedy 2:
Cause 3: The limit switch has malfunctioned or sensor not adjusted. Remedy 3:
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| AL. 099.2 Reverse rotation stroke end off | Cause 1: The reverse rotation stroke limit switch is not connected to LSN. Remedy 1:
Cause 2: The reverse rotation stroke end was exceeded during driving. Remedy 2:
Cause 3: The limit switch has malfunctioned or sensor not adjusted. Remedy 3:
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| AL. 099.4 Upper stroke limit off | Cause 1: The upper stroke limit switch is not connected to FLS. Remedy 1:
Cause 2: The upper stroke limit was exceeded during driving. Remedy 2:
Cause 3: The limit switch has malfunctioned. Remedy 3:
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| AL. 099.5 Lower stroke limit off | Cause 1: The lower stroke limit switch is not connected to RLS. Remedy 1:
Cause 2: The lower stroke limit was exceeded during driving. Remedy 2:
Cause 3: The limit switch has malfunctioned. Remedy 3:
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| AL. 09B.1 Excessive droop pulse 1 warning AL. 09B.3 Excessive droop pulse 2 warning | Cause 1: The servo motor power cable was disconnected. Remedy 1:
Cause 2: The connection of the servo motor is incorrect. Remedy 2:
Cause 3: The connection of the encoder cable is incorrect. Remedy 3:
Cause 4: The torque limit has been enabled. Remedy 4:
Cause 5: A moving part collided against the machine. Remedy 5:
Cause 6: The torque is insufficient. Remedy 6:
Cause 7: The power supply voltage has dropped. Remedy 7:
Cause 8: Acceleration/deceleration time constant is insufficient. Remedy 8:
Cause 9: The position control gain is too small. Remedy 9:
Cause 10: The servo motor shaft was rotated by an external force. Remedy 10:
Cause 11: The encoder or linear encoder has malfunctioned. Remedy 11:
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| AL. 09B.4 Excessive error warning during 0 torque limit | Cause: The torque limit value is 0. Remedy:
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| AL. 09C.1 Converter unit warning | Cause: A warning occurred in the converter unit during servo-on. Remedy:
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| AL. 09E.2 Communication cycle setting warning | Cause 1: The communication cycle was set to 31.25 μs. Remedy 1:
Cause 2: An unsupported communication cycle was set. Remedy 2:
Cause 3: The communication cycle was set to 250 μs or less while speed was 100 Mbps (CC-Link IE TSN). Remedy 3:
Cause 4: CC-Link IE TSN Class A cycle set incorrectly. Remedy 4:
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| AL. 09E.3 Number of cyclic points warning | Cause: A value larger than the maximum size was set to the cyclic points number. Remedy:
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| AL. 09E.4 Parameter file warning | Cause 1: There is an error on the parameter file of the parameter automatic setting. Remedy 1:
Cause 2: The processing of the automatic parameter setting was interrupted. Remedy 2:
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| AL. 09E.5 Cyclic communication setting warning | Cause: An unsupported communication cycle was set. Remedy:
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| AL. 09E.6 IP address setting warning | Cause: Duplication of an IP address has been detected. Remedy:
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| AL. 09E.7 Parameter unreflected warning | Cause: Parameter automatic setting was performed for the parameters that require power cycling. Remedy:
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| AL. 09E.8 Master station error detection warning | Cause: An error was detected on the master side. Remedy:
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| AL. 09E.9 Control mode setting warning | Cause 1: An unsupported control mode was selected. Remedy 1:
Cause 2: A function of an unsupported control mode was selected. Remedy 2:
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| AL. 09E.A Communication cycle setting warning | Cause 1: Servo parameter settings not supported by current network communication cycle. Remedy 1:
Cause 2: The servo amplifier is set to use a communication cycle of 31.25 μs when network cycle is different. Remedy 2:
Cause 3: Values of the servo parameters for manufacturer setting have been changed. Remedy 3:
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| AL. 09E.B PDO setting warning | Cause: The PDO setting for FSoE communication is incorrect. Remedy:
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| AL. 09F.1 Low battery | Cause 1: The battery is not connected to CN4. Remedy 1:
Cause 2: The battery voltage is too low (exhausted). Remedy 2:
Cause 3: There is a problem with the encoder cable. Remedy 3:
Cause 4: The servo amplifier has malfunctioned. Remedy 4:
Cause 5: The encoder has malfunctioned. Remedy 5:
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| AL. 09F.2 Battery degradation warning | Cause 1: The absolute position storage unit is not connected. Remedy 1:
Cause 2: The battery voltage is too low. Remedy 2:
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| AL. 0E0.1 Excessive regeneration warning | Cause: The regenerative load ratio exceeded 85 %. Remedy:
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| AL. 0E1.1 Thermal overload warning 1 during operation | Cause: The load was over 85 % of the alarm trigger level of [AL. 050.1]. Remedy:
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| AL. 0E1.2 Thermal overload warning 2 during operation | Cause: The load was over 85 % of the alarm trigger level of [AL. 050.2]. Remedy:
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| AL. 0E1.3 Thermal overload warning 3 during operation | Cause: The load was over 85 % of the alarm trigger level of [AL. 051.1]. Remedy:
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| AL. 0E1.4 Thermal overload warning 4 during operation | Cause: The load was over 85 % of the alarm trigger level of [AL. 050.3]. Remedy:
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| AL. 0E1.5 Thermal overload warning 1 during a stop | Cause: The load was over 85 % of the alarm trigger level of [AL. 050.4]. Remedy:
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| AL. 0E1.6 Thermal overload warning 2 during a stop | Cause: The load was over 85 % of the alarm trigger level of [AL. 050.5]. Remedy:
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| AL. 0E1.7 Thermal overload warning 3 during a stop | Cause: The load was over 85 % of the alarm trigger level of [AL. 051.2]. Remedy:
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| AL. 0E1.8 Thermal overload warning 4 during a stop | Cause: The load was over 85 % of the alarm trigger level of [AL. 050.6]. Remedy:
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| AL. 0E2.1 Servo motor temperature warning | Cause: The temperature of the servo motor reached 85 % of the occurrence level of [AL. 046.2]. Remedy:
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| AL. 0E2.2 Servo motor temperature warning 2 | Cause: The temperature inside of the servo motor has reached a warning level. Remedy:
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| AL. 0E3.1 Multi-revolution counter travel distance exceeded warning | Cause 1: The travel distance from the home position became 32768 rev or more. Remedy 1:
Cause 2: Mitsubishi Motion module configuration error. Remedy 2:
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| AL. 0E3.2 Absolute position counter warning | Cause 1: There is a problem with the surrounding environment (noise). Remedy 1:
Cause 2: The encoder has malfunctioned. Remedy 2:
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| AL. 0E3.6 Scale measurement encoder absolute position counter warning | Cause 1: There is a problem with the surrounding environment (noise). Remedy 1:
Cause 2: The encoder has malfunctioned. Remedy 2:
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| AL. 0E4.1 Parameter setting range error warning | Cause: A parameter was set outside of the setting range with the controller. Remedy:
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| AL. 0E5.1 Time-out during ABS data transfer | Cause 1: The wiring of input/output signals is incorrect. Remedy 1:
Cause 2: The sequence program is incorrect. Remedy 2:
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| AL. 0E6.1 Forced stop warning | Cause 1: EM2/EM1 was turned off. Remedy 1:
Cause 2: An external 24 V DC power supply has not been input. Remedy 2:
Cause 3: The servo amplifier has malfunctioned. Remedy 3:
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| AL. 0E7 Controller forced stop warning | Cause: The emergency stop signal of the controller was input (Emergency stop enabled). Remedy: Ensure safety, then cancel the emergency stop signal of the controller. |
| AL. 0E7.1 Controller forced stop input warning | Cause: The emergency stop signal of the controller was input. Remedy: Ensure safety, then cancel the emergency stop signal of the controller. |
| AL. 0E8 Decreased cooling fan speed warning | Cause: The cooling fan speed decreased to a warning level or lower. Remedy: Refer to specific sub-codes below. |
| AL. 0E8.1 Decreased cooling fan speed | Cause:
Remedy:
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| AL. 0E9 Main circuit off warning | Cause: Servo-on command input with main circuit power off, or bus voltage dropped during low speed rotation. Remedy: Refer to specific sub-codes below. |
| AL. 0E9.1 Servo-on signal on during main circuit off | Cause:
Remedy:
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| AL. 0E9.2 Bus voltage drop during low speed operation | Cause: The bus voltage dropped under the specified value when the servo motor was rotating at 50 r/min or lower. Remedy: Review the power supply capacity. Increase the acceleration time constant. |
| AL. 0E9.4 Converter unit forced stop | Cause:
Remedy:
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| AL. 0EA ABS servo-on warning | Cause: Servo amplifier did not become servo-on status within 1s after ABSM (ABS transfer mode) was turned on. Remedy: Refer to specific sub-codes below. |
| AL. 0EA.1 ABS servo-on warning | Cause:
Remedy:
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| AL. 0EB The other axis error warning | Cause: An alarm stopping all axes (e.g., AL 024, AL 032) occurred on a different axis. Remedy: Refer to specific sub-codes below. |
| AL. 0EB.1 The other axis error warning | Cause:
Remedy:
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| AL. 0EC Overload warning 2 | Cause: Operation was repeated with a high load ratio while the servo motor shaft was not rotating. Remedy: Refer to specific sub-codes below. |
| AL. 0EC.1 Overload warning 2 | Cause: The load is excessive or the capacity is insufficient. Remedy: Reduce the load or replace the servo motor with a larger-capacity servo motor. |
| AL. 0ED Output watt excess warning | Cause: Output wattage (speed × torque) exceeded rated output steadily. Remedy: Refer to specific sub-codes below. |
| AL. 0ED.1 Output watt excess warning | Cause: The output wattage of the servo motor (speed × torque or thrust) steadily exceeds 120% of the rated output. Remedy: Reduce the servo motor speed, reduce the load, or replace the servo motor with a larger-capacity servo motor. |
| AL. 0EF Reverse-side stop warning | Cause: The set reverse-side position was exceeded in the pressure control mode. Remedy: Refer to specific sub-codes below. |
| AL. 0EF.1 Reverse-side stop warning | Cause: The setting of [Pr. PW12.2 Forward/reverse-side stop function] is incorrect. Remedy: Check if the setting value of [Pr. PW12.2] is “1”. |
| AL. 0F0 Tough drive warning | Cause: The tough drive function was activated. Remedy: Refer to specific sub-codes below. |
| AL. 0F0.1 Instantaneous power failure tough drive warning | Cause: The voltage of the control circuit power supply has dropped. Remedy: Refer to [AL. 010.1 Voltage drop in the control circuit power]. |
| AL. 0F0.3 Vibration tough drive warning | Cause: The setting value of the machine resonance suppression filter was changed due to a machine resonance. Remedy: Set the machine resonance suppression filter. Check the machine status for loose screws and other problems. |
| AL. 0F2 Drive recorder warning | Cause: Writing/reading/clearing of the drive recorder data failed. Remedy: Refer to specific sub-codes below. |
| AL. 0F2.1 Drive recorder warning 1 | Cause:
Remedy:
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| AL. 0F3 Oscillation detection warning | Cause: The oscillation of the servo motor was detected. Remedy: Refer to AL 054.1 (Oscillation detection error) for details. |
| AL. 0F4 Positioning warning | Cause: Target position or accel/decel time constant set outside range. Remedy: Refer to specific sub-codes below. |
| AL. 0F4.4 Target position setting range error warning | Cause: The target position was set outside of the setting range. Remedy: Set the target position correctly, then cancel the warning (turn on C_ORST). |
| AL. 0F4.6 Acceleration time constant setting range error | Cause: The acceleration time constant was set outside of the setting range. Remedy: Set [Pr. PT49] correctly, then cancel warning (turn on C_ORST). |
| AL. 0F4.7 Deceleration time constant setting range error | Cause: The deceleration time constant was set outside of the setting range. Remedy: Set [Pr. PT50] correctly, then cancel warning (turn on C_ORST). |
| AL. 0F4.8 Control command input error warning | Cause: The relative position command was input while the unit was set to “degree”. Remedy: If Controlword bit 6 is on while [Pr. PT01.2] is “2”, turn off Controlword bit 6, then cancel warning. |
| AL. 0F4.A Fully closed loop control – Switching warning | Cause: Switching between semi closed loop and fully closed loop was executed during homing mode (hm) or profile position mode (pp). Remedy: Stop operation in homing/profile mode. Cancel warning by turning on C_ORST. |
| AL. 0F7 Machine diagnosis warning | Cause: The equipment on which the servo motor is installed may have malfunctioned. Remedy: Refer to specific sub-codes below. |
| AL. 0F7.1 Vibration failure prediction warning | Cause:
Remedy:
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| AL. 0F7.2 Friction failure prediction warning | Cause:
Remedy:
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| AL. 0F7.3 Failure prediction warning based on servo motor total travel distance | Cause: The servo motor total travel distance has exceeded the threshold. Remedy: Check if threshold is correct. Inspect and maintain equipment. |
| AL. 0F7.4 Gear failure prediction warning | Cause:
Remedy:
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| AL. 0F7.5 Static friction failure prediction warning | Cause:
Remedy:
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| AL. 0F7.6 Belt failure prediction warning | Cause:
Remedy:
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| AL. 0FE Two-digit warning No. display warning | Cause: A three-digit warning is occurring (100-series, 200-series, etc.), but the display only shows two digits. Remedy: Check the full warning number using MR Configurator2 or the amp display object to identify the specific AL code. |
| AL. 0FE.1 to AL. 0FE.F Two-digit warning for AL. 100~900, A00~F00 | Cause: A warning with a warning No. in the specific range (100s, 200s… up to F00s) is occurring. Remedy: Check the warning number using an object that can read three-digit numbers, the servo display, or MR Configurator2, and take corrective action for that specific alarm. |
| AL. 118 Encoder diagnosis | Cause: The servo amplifier is in the test operation mode. Remedy: Refer to specific sub-codes below. |
| AL. 118.1 Encoder communication circuit diagnosis in progress | Cause: The servo amplifier is in the encoder communication circuit diagnosis mode. Remedy: Cancel the encoder communication circuit diagnosis mode. |
| AL. 119 Memory error 4 | Cause: There is a memory error. Remedy: Refer to specific sub-codes below. |
| AL. 119.1 Memory error 4-1 | Cause:
Remedy:
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| AL. 119.3 Memory error 4-3 | Cause:
Remedy:
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| AL. 119.5 Memory error 4-5 | Cause:
Remedy:
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| AL. 119.7 Memory free space error 4-1 | Cause: The free memory space is insufficient. Remedy: Delete unnecessary files. If failed, backup data and initialize servo amplifier. |
| AL. 119.8 Memory free space error 4-2 | Cause: Too many files are saved in the memory. Remedy: Delete files to reduce the number of files. If failed, backup data and initialize servo amplifier. |
AL. 11A.1 Servo motor constant file error | Cause: 1. Writing of the servo motor constant file failed. The file may be damaged due to noise during writing. Remedy:
Cause: 2. There is a problem with the surrounding environment (noise/temperature). Remedy:
Cause: 3. The Flash-ROM has malfunctioned. Remedy:
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AL. 11A.2 Servo motor constant file extension error | Cause: 1. A file with an extension other than “.mmd2” was written. Remedy:
Cause: 2. There is a problem with the surrounding environment. Remedy:
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AL. 11A.3 Servo motor constant file amount error | Cause: 1. Two or more servo motor constant files were written in the folder. Remedy:
Cause: 2. Problem with surrounding environment. Remedy:
Cause: 3. The Flash-ROM has malfunctioned. Remedy:
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AL. 11B.1 Protection coordination end terminal setting error | Cause: 1. The setting of the protection coordination end terminal is incorrect. Remedy:
Cause: 2. The protection coordination cable is not connected correctly. Remedy:
Cause: 3. The protection coordination cable was disconnected. Remedy:
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AL. 130.1 Regenerative heat error | Cause: 1. The settings of the regenerative resistor are incorrect. Remedy:
Cause: 2. The regenerative resistor is not connected. Remedy:
Cause: 3. Regenerative resistor and servo amplifier are connected in a wrong combination. Remedy:
Cause: 4. The power supply voltage is too high. Remedy:
Cause: 5. The regenerative power is too large. Remedy:
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AL. 139.1 Input open-phase error | Cause: 1. An open phase occurred in the main circuit power line. Remedy:
Cause: 2. The main circuit power supply is distorted. Remedy:
Cause: 3. Input open-phase detection is enabled (For MR-J5D_). Remedy:
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AL. 139.2 Output open-phase error | Cause: 1. An open phase occurred in the servo motor power line. Remedy:
Cause: 2. The winding inside the servo motor is disconnected. Remedy:
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AL. 139.3 Servo motor wiring error | Cause: 1. The connected servo motor is not the correct one (power line vs encoder cable mismatch). Remedy:
Cause: 2. The winding inside the servo motor is disconnected. Remedy:
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AL. 139.4 Limit detection error at servo motor incorrect wiring detection | Cause: 1. The limit switches are turned off when the motor incorrect wiring is detected. Remedy:
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AL. 13D.1 Driver communication – Cyclic transmission setting unset error | Cause: 1. The connected controller does not support driver communication. Remedy:
Cause: 2. The network settings have not been configured correctly. Remedy:
Cause: 3. The parameter automatic setting has been disabled. Remedy:
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AL. 13D.2 Driver communication – Cyclic transmission setting error | Cause: 1. The network settings have not been configured correctly. Remedy:
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AL. 13D.3 Driver communication – Control slave axis setting unset error | Cause: 1. The servo amplifier has not been set as a control slave axis. Remedy:
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AL. 168.1 STO function error | Cause: 1. A servo amplifier incompatible with STO function does not have a short-circuit connector on CN8. Remedy:
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AL. 16A.1 / AL. 16A.2 Master-slave operation simultaneous stop error 1 & 2 | Cause: An error in the master-slave operation simultaneous stop function was detected. Remedy:
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AL. 17A.1 to AL. 17A.8 Load-side linear encoder error (1-1 to 1-8) | Cause: 1. The linear encoder and the head have been incorrectly mounted. Remedy:
Cause: 2. The external conductor of the encoder cable is not connected to ground. Remedy:
Cause: 3. Problem with surrounding environment (noise/temp). Remedy:
Cause: 4. A linear encoder alarm was detected. Remedy:
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AL. 182.1 / AL. 182.2 Driver communication error 1 & 2 | Cause: A driver communication error was detected. Remedy:
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AL. 188.1 Watchdog 2-1 | Cause: 1. An internal part of the servo amplifier has malfunctioned. Remedy:
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AL. 19D.1 IP address change unreflected warning | Cause: 1. The IP address setting was configured after communication with master station was established. Remedy:
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AL. 19D.2 IP address change failed warning 1 | Cause: 1. [Pr. NPA01] is set to “0” (rotary switch used) but the rotary switch is set to non-zero. Remedy:
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AL. 19E (1-6) Network warning 2 | Cause: 1. Error detected in parameter automatic backup setting. Remedy:
Cause: 2. Unsupported control mode used. Remedy:
Cause: 3. Safety communication enabled on controller but disabled on amp. Remedy:
Cause: 4. Connected controller not compatible. Remedy:
Cause: 5. Attempt to switch to unsupported control mode. Remedy:
Cause: 6. Setting of [Pr. PW13.4] is incorrect or timeout. Remedy:
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AL. 1BD (1-4) Driver communication warning | Cause: 1. Unsupported driver communication cycle set. Remedy:
Cause: 2. Value larger than maximum size set to cyclic points number. Remedy:
Cause: 3. Command data transmission disabled. Remedy:
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AL. 1E9.1 Input open-phase warning | Cause: 1. An open phase occurred in the main circuit power line. Remedy:
Cause: 2. Input open-phase detection is enabled. Remedy:
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AL. 1EA.1 / AL. 1EA.2 Master-slave operation stop warning | Cause: 1. The servo motor of the master/slave axis stopped. Remedy:
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AL. 1F6 (1-6) Manufacturer setting error | Cause: 1. Values of the servo parameters for manufacturer setting have been changed. Remedy:
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AL. 1F8.1 / AL. 1F8.2 Memory warning 1 | Cause: 1. Writing frequency exceeded guaranteed number. Remedy:
Cause: 2. Available free space in memory is insufficient. Remedy:
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AL. 201 – 28F Manufacturer setting error | Cause: 1. Values of the servo parameters for manufacturer setting have been changed. Remedy:
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AL. 290 – 2FF Manufacturer setting warning | Cause: 1. Values of the servo parameters for manufacturer setting have been changed. Remedy:
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AL. 510 (Sub-codes A1-B6) Power supply voltage diagnosis error (safety sub-function) | Cause: 1. The power supply connection is incorrect. Remedy:
Cause: 2. The servo amplifier has malfunctioned. Remedy:
Cause: 3. There is a problem with the surrounding environment. Remedy:
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| AL. 512 (Includes: 512.2, 512.3, 512.A, 512.B) Memory error 1 (RAM) (safety sub-function) The internal part of the servo amplifier (RAM) has malfunctioned. | Cause: An internal part of the servo amplifier has malfunctioned. Remedy: Noise from the power supply may have caused the failure. Disconnect all cables except for those for the control circuit power supply, then check the repeatability. If the failure continues, replace the servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check the power supply for noise. If there is noise, take countermeasures to reduce the noise (Refer to “Noise reduction techniques” in the Hardware Manual). |
| AL. 514 (Includes: 514.9, 514.A) Control process error (safety sub-function) The process did not complete within the specified time. | Cause: The servo parameter settings are incorrect. Remedy: Return the servo parameter to the value it had before the alarm occurrence, then check if the problem occurs again. Cause: An internal part of the servo amplifier has malfunctioned. Remedy: Replace the servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check the power supply for noise. If there is noise, take countermeasures to reduce the noise. |
| AL. 515 (Includes: 515.9, 515.A) Memory error 2 (ROM) (safety sub-function) The internal part of the servo amplifier (ROM) has malfunctioned. | Cause: There is a problem with operation of ROM at power-on. Remedy: Noise from the power supply may have caused the failure. Disconnect all cables except for those for the control circuit power supply, then check repeatability. If failure continues, replace the servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check power supply for noise. Take countermeasures to reduce noise. Cause: The frequency of writing exceeded 100,000. Remedy: Check if excessively frequent changes have been made to parameters, then replace the servo amplifier. After replacement, adjust processing to reduce frequency of parameter changes. Cause: Problem with ROM during normal operation. Remedy: Check if this alarm occurs when changing a parameter during normal operation. If so, replace the controller. |
| AL. 516 (Includes: 516.1 to 516.5, 516.9, 516.A to 516.D) Encoder initial communication error 1 (safety sub-function) There is a communication error between the encoder and servo amplifier. | Cause: There is a problem with the encoder cable. Remedy: Check if the encoder cable has been disconnected or has shorted. If there is a problem with the cable, repair or replace the cable. Cause: The encoder has malfunctioned. Remedy: Replace the servo motor. Cause: The servo amplifier has malfunctioned. Remedy: Replace the servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check the power supply for noise. If there is noise, take countermeasures to reduce the noise. |
| AL. 517 (Includes: 517.2, 517.9) Board error (safety sub-function) There is a problem with an internal part of the servo amplifier. | Cause: An internal part of the servo amplifier has malfunctioned. Remedy: Replace the servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check the noise, ambient temperature, and other conditions, and implement appropriate countermeasures. |
| AL. 518 (Includes: 518.2, 518.A) Synchronous control error (safety sub-function) There is a problem with an internal part of the servo amplifier. | Cause: An internal part of the servo amplifier has malfunctioned. Remedy: Replace the servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check the power supply for noise. If there is noise, take countermeasures to reduce the noise. |
| AL. 519 (Includes: 519.2, 519.A) Memory error 3 (Flash-ROM) (safety sub-function) There is a problem with an internal part of the servo amplifier. | Cause: The Flash-ROM has malfunctioned. Remedy: Noise from power supply may have caused failure. Disconnect cables (except control power), check repeatability. If failure continues, replace servo amplifier. Cause: There is a problem with the surrounding environment. Remedy: Check the power supply for noise. If there is noise, take countermeasures to reduce the noise. |
| AL. 520 (Includes: 520.1 to 520.4, 520.9, 520.A to 520.C) Encoder normal communication diagnosis error 1 There is a communication error between the encoder and servo amplifier. | Cause: (Same as AL. 516) Remedy: Refer to remedies for AL. 516 (Check cables, replace motor, replace amplifier, check noise). |
| AL. 521 (Includes: 521.1 to 521.3, 521.9, 521.A, 521.B) Encoder normal communication diagnosis error 2 The encoder detected an error signal. | Cause: The voltage of the control circuit power supply has become unstable. Remedy: Check the voltage of the control circuit power supply. If instantaneous power failure is occurring, review the power supply environment. Cause: General communication error. Remedy: Refer to remedies for AL. 516 (Check cables, replace motor, replace amplifier, check noise). |
| AL. 522 to AL. 528 Encoder normal communication diagnosis error 3 through 9 The encoder detected an error signal. | Cause: Communication error or Encoder malfunction. Remedy: Refer to remedies for AL. 516: 1. Check encoder cable for disconnection/shorts. 2. Replace servo motor. 3. Replace servo amplifier. 4. Check environment for noise. Specific Note for AL. 523: Cause: The encoder has malfunctioned. Remedy: Replace the servo motor. |
| AL. 529 (Includes: 529.1, 529.9) Encoder data error (safety sub-function) There is an error in the data of the encoder. | Cause: Data error. Remedy: Refer to remedies for AL. 522 (Communication/Hardware checks). |
| AL. 52A (Includes: 52A.1, 52A.9) Position feedback error (safety sub-function) There is an error in the data of the encoder. | Cause: The position feedback data does not change within the time set in [Pr. PSA22 Position feedback error detection time]. Remedy: Review the setting of [Pr. PSA22]. Alternatively, operate the system within the time set in [Pr. PSA22]. Cause: The servo motor has malfunctioned. Remedy: If the position feedback does not change even when the servo motor is driven, replace the servo motor. Cause: The servo amplifier has malfunctioned. Remedy: Replace the servo amplifier. |
| AL. 52B (Includes: 52B.1, 52B.9) Encoder thermal error (safety sub-function) There is a problem with the internal temperature of the encoder. | Cause: The ambient temperature of the servo motor has exceeded the specified value. Remedy: Check the ambient temperature, and if it exceeds the specified value, lower the ambient temperature. Cause: The ambient temperature of the servo motor has fallen below the specified value. Remedy: Check the ambient temperature, and if it has fallen below the specified value, raise the ambient temperature. Cause: The servo motor is overloaded. Remedy: Reduce the load or review the operation pattern. Cause: The thermal sensor in the encoder has malfunctioned. Remedy: Replace the servo motor. Cause: The servo amplifier has malfunctioned. Remedy: Replace the servo amplifier. |
| AL. 537 (Includes: 537.1, 537.2, 537.3, 537.9, 537.A) Parameter setting range error (safety sub-function) There is an error in a functional safety parameter. | Cause: A functional safety parameter was set outside of the setting range. Remedy: Check the parameter error No. on the alarm display screen of MR Configurator2 or with another method, then review the setting value of the functional safety parameter. Cause: A servo parameter or a functional safety parameter has been set incorrectly. Remedy: Check parameter error No. in MR Configurator2. Review setting values. Refer to “Parameter combinations that trigger AL. 537.2” in the Manual. Cause: A functional safety parameter failed to be set properly. Remedy: Check the parameter error No. on the alarm display screen of MR Configurator2, then review the setting value. |
| AL. 53A AL. 53A.2 AL. 53A.A Parameter verification error (safety sub-function) | Cause: 1. There is a problem with the functional safety parameter settings. 2. The servo amplifier has malfunctioned. Remedy:
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AL. 540, AL. 541, AL. 542 AL. 543, AL. 545, AL. 546 AL. 547, AL. 549, AL. 54A AL. 54D, AL. 54F, AL. 550 AL. 551, AL. 552, AL. 554 (Includes sub-codes .1, .2, .3, .4, .9, .A, .B, .C) Internal diagnosis error / Safety software error / Input device internal diagnosis error | Cause: 1. The servo amplifier has malfunctioned. 2. There is a problem with the surrounding environment (noise). Remedy:
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| AL. 544 (Includes sub-codes .1, .2, .9, .A) Temperature diagnosis error (safety sub-function) | Cause: 1. The ambient temperature exceeded the specified value (60 °C). 2. The ambient temperature is 0 °C or lower. 3. The servo amplifier does not meet the specifications of close mounting. 4. A cooling fan, heat sink, or opening is clogged. 5. The servo amplifier has malfunctioned. Remedy:
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| AL. 553 (Includes sub-codes .1, .2, .3, .9, .A, .B) Input device diagnosis error (safety sub-function) | Cause: 1. A signal of an input device has not been input correctly. 2. The functional safety parameter in the input device setting has been set incorrectly. 3. The test pulse time has been set incorrectly. 4. The servo amplifier has malfunctioned. 5. There is a problem with the surrounding environment. Remedy:
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| AL. 555 (Includes sub-codes .1, .2, .3, .9, .A, .B) Output device diagnosis error 1 (safety sub-function) | Cause: 1. A signal of an output device has been output incorrectly, or the load of the output device has exceeded the specified range. 2. The output device current is too large. 3. The servo amplifier has malfunctioned. 4. There is a problem with the surrounding environment. Remedy:
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| AL. 556 (Includes sub-codes .1, .2, .3, .9, .A, .B) Output device diagnosis error 2 (safety sub-function) | Cause: 1. [Pr. PSD30 Output device – Test pulse off time] is set incorrectly. 2. Other causes related to wiring or environment (same as AL. 555). Remedy:
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| AL. 557.1 SDI1 input mismatch error A (safety sub-function) | Cause: 1. The input signals of the SDI1A and SDI1B remained mismatched for longer than the specified time (Pr. PSD18). 2. The servo amplifier has malfunctioned. 3. There is a problem with the surrounding environment (noise). Remedy:
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| AL. 557.2 SDI2 input mismatch error A (safety sub-function) | Cause: 1. The input signals of SDI2A and SDI2B remained mismatched for longer than the specified time (Pr. PSD19). Remedy:
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| AL. 560.1 SOS feedback speed exceeded A | Cause: 1. Absolute value of servo motor speed exceeds setting of [Pr. PSA04] for longer than [Pr. PSA15] during SOS function. 2. The encoder has malfunctioned. 3. The servo amplifier has malfunctioned. 4. Problem with surrounding environment (noise). Remedy:
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| AL. 560.2 SOS command speed exceeded A | Cause: The absolute value of the speed command exceeds setting of [Pr. PSA04] for longer than [Pr. PSA15] during SOS function. Remedy:
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| AL. 560.3 SOS feedback position exceeded A | Cause: The feedback position changed by a value equal to or more than [Pr. PSA05] and remained out of permissible range for time set in [Pr. PSA17]. Remedy:
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| AL. 561.1 SLS1 feedback speed exceeded A | Cause: 1. Servo motor speed exceeds setting of [Pr. PSA11 SLS speed 1] for longer than [Pr. PSA15]. 2. Electronic gear settings incorrect. 3. Servo system unstable/oscillating. 4. Velocity waveform overshot. 5. Incorrect encoder cable connection. Remedy:
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| AL. 561.2 SLS1 command speed exceeded A | Cause: Speed command exceeds setting of [Pr. PSA11 SLS speed 1] for longer than [Pr. PSA15]. Remedy:
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| AL. 562.1 SLS3 feedback speed exceeded A | Cause: Servo motor speed exceeds setting of [Pr. PSA13 SLS speed 3] for longer than [Pr. PSA15]. Remedy:
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| AL. 563.1 SS1 feedback speed exceeded A | Cause: 1. Servo motor exceeded observation speed [Pr. PSA24] when SS1 command was turned off. 2. Encoder connection incorrect. 3. Problem with servo motor or power cable. Remedy:
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| AL. 563.2 SS1 command speed exceeded A | Cause: Speed command input exceeded observation speed [Pr. PSA24] when SS1 command was turned off. Remedy:
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| AL. 564.1 SLI feedback position exceeded A | Cause: Feedback position moved by distance exceeding permissible travel distance [Pr. PSB02] or [Pr. PSB06] after SLI function operation. Remedy:
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| AL. 565.1 SDIP feedback speed exceeded A | Cause: 1. Servo motor moved in address increasing direction while SDI function was operating. 2. Velocity waveform overshot. 3. Incorrect servo motor connection (U/V/W). Remedy:
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| AL. 568.1 SLT1 feedback torque exceeded error A | Cause: Torque feedback exceeded torque set in [Pr. PSB10] and [Pr. PSB14] after SLT function operation. Remedy:
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| AL. 580.3 Safety verification code mismatch A | Cause: The safety verification code of the controller does not match the setting of [Pr. PSC06]. Remedy:
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| AL. 581.1 Safety communication error 1 – Receive data error A1 | Cause: 1. Safety communication settings of master station are incorrect. 2. Problem on safety master station side. Remedy:
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| AL. 584 FSoE communication setting error (safety sub-function) | Cause: 1. FSoE Address set in FSoE Master does not match the setting in [Pr. PSC07]. 2. The setting value of FSoE Watchdog Timer notified by FSoE Master is not supported. 3. The parameter length notified by FSoE Master is incorrect. 4. The SRA parameter notified by FSoE Master is incorrect. Remedy:
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| AL. 585 FSoE communication error 1 (safety sub-function) (Includes sub-codes 585.1 to 585.9, A to F) | Cause: There is a problem with data reception in the safety communication (During initial communication). Specific causes include:
Remedy:
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| AL. 586 FSoE communication error 2 (safety sub-function) (Includes sub-codes 586.1 to 586.D) | Cause: There is a problem with data reception in the safety communication (During runtime communication).
Remedy:
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| AL. 587 FSoE communication error 3 (safety sub-function) | Cause: There is a problem with the safety communication. Causes are identical to AL. 585 (Settings, Cable, Noise, Hardware). Remedy:
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| AL. 595 STO command off warning (safety sub-function) | Cause: The STO command of the functional safety has been turned off (enabled). Remedy:
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| AL. 596 SS1 time-out warning (safety sub-function) | Cause: 1. The time set in [Pr. PSA03 SS1/SS2 deceleration monitor time] has passed after the SS1 command was turned off. 2. Speed did not fall below the stop speed [Pr. PSA04] within the delay time [Pr. PSA15]. Remedy:
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| AL. 59D Internal diagnosis error (safety sub-function) | Cause: 1. The servo amplifier has malfunctioned. 2. There is a problem with the surrounding environment (noise/temperature). Remedy:
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| AL. 5E0 Safety input device fixing diagnosis incomplete warning | Cause: 1. A fixing diagnosis at startup has not been executed. 2. Fixing diagnosis set incorrectly in parameters. 3. Incorrect wiring. 4. Servo amplifier malfunction. 5. Environmental noise. Remedy:
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| AL. 5E1 Test mode setting mismatch warning (safety sub-function) | Cause: The test operation mode has been set incorrectly. Remedy:
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| AL. 5E2 Safety communication warning (safety sub-function) | Cause: 1. Connection with the controller has not been established. 2. The safety communication settings are incorrect. 3. The IP address was changed after connecting to the controller. Remedy:
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| AL. 5E6 SS1 command off warning (safety sub-function) | Cause: 1. The SS1 command has been turned off (enabled). 2. An external 24 V DC power supply has not been input to CN8. 3. The servo amplifier has malfunctioned. Remedy:
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