Siemens G130 & G150 Drive

Fault Code and MeaningCause and Remedy
F01000
Internal software error

Cause:


An internal software error has occurred.


Fault value (r0949, interpret hexadecimal):


Only for internal Siemens troubleshooting.



Remedy:

  • evaluate fault buffer (r0945).

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • if required, check the data on the non-volatile memory (e.g. memory card).

  • upgrade firmware to later version.

  • contact Technical Support.

  • replace the Control Unit.


F01001
FloatingPoint exception

Cause:


An exception occurred during an operation with the FloatingPoint data type.
The error may be caused by the basic system or a technology function (e.g. FBLOCKS, DCC, TEC).


Fault value (r0949, interpret hexadecimal):


Only for internal Siemens troubleshooting.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • check configuration and signals of the blocks in FBLOCKS.

  • check configuration and signals of DCC charts.

  • check configuration and signals of TEC charts.

  • upgrade firmware to later version.

  • contact Technical Support.


F01002
Internal software error

Cause:


An internal software error has occurred.


Fault value (r0949, interpret hexadecimal):


Only for internal Siemens troubleshooting.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F01003
Acknowledgment delay when accessing the memory

Cause:


A memory area was accessed that does not return a “READY”.


Fault value (r0949, interpret hexadecimal):


Only for internal Siemens troubleshooting.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • contact Technical Support.


N01004 (F, A)
Internal software error

Cause:


An internal software error has occurred.


Fault value (r0949, hexadecimal):


Only for internal Siemens troubleshooting.



Remedy:

  • read out diagnostics parameter (r9999).

  • contact Technical Support.


F01005
Firmware download for DRIVE-CLiQ component unsuccessful

Cause:


It was not possible to download the firmware to a DRIVE-CLiQ component.


Fault value (r0949, interpret hexadecimal):


yyxxxx hex: yy = component number, xxxx = fault cause



Remedy:

  • check the selected component number (p7828).

  • check the DRIVE-CLiQ wiring.

  • save suitable firmware file for download in the directory “/siemens/sinamics/code/sac/”.

  • use a component with a suitable hardware version

  • after POWER ON has been carried out again for the DRIVE-CLiQ component, download firmware again.


A01006
Firmware update for DRIVE-CLiQ component required

Cause:


The firmware of a DRIVE-CLiQ component must be updated as there is no suitable firmware or firmware version in the component for operation with the Control Unit.



Remedy:


Firmware update using the commissioning software or via parameter.
A01007
POWER ON for DRIVE-CLiQ component required

Cause:


A DRIVE-CLiQ component must be switched on again (POWER ON) (e.g. due to a firmware update).



Remedy:

  • Switch off the power supply of the specified DRIVE-CLiQ component and switch it on again.

  • For SINUMERIK, a POWER ON is required for all components and the auto commissioning must be restarted.


A01009 (N)
CU: Control module overtemperature

Cause:


The temperature (r0037[0]) of the control module (Control Unit) has exceeded the specified limit value.



Remedy:

  • check the air intake for the Control Unit.

  • check the Control Unit fan.


F01010
Drive type unknown

Cause:


An unknown drive type was found.



Remedy:

  • replace Power Module.

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F01011 (N)
Download interrupted

Cause:


The project download was interrupted.



Remedy:

  • check the communication cable.

  • download the project again.

  • boot from previously saved files (switch-off/switch-on or p0976).


F01012 (N)
Project conversion error

Cause:


When converting the project of an older firmware version, an error occurred.



Remedy:


Check the parameter indicated in the fault value and correctly adjust it accordingly.
F01015
Internal software error

Cause:


An internal software error has occurred.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


A01016 (F)
Firmware changed

Cause:


At least one firmware file in the directory was illegally changed on the non-volatile memory with respect to the version when shipped from the factory.



Remedy:


For the non-volatile memory for the firmware (memory card/device memory), restore the delivery condition.
A01017
Component lists changed

Cause:


On the memory card, one file in the directory /SIEMENS/SINAMICS/DATA or /ADDON/SINAMICS/DATA has been illegally changed with respect to that supplied from the factory.



Remedy:


For the file on the memory card involved, restore the status originally supplied from the factory.
A01020
Writing to RAM disk unsuccessful

Cause:


A write access to the internal RAM disk was unsuccessful.



Remedy:


Adapt the file size for the system logbook to the internal RAM disk (p9930).
F01023
Software timeout (internal)

Cause:


An internal software timeout has occurred.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F01030
Sign-of-life failure for master control

Cause:


For active PC master control, no sign-of-life was received within the monitoring time.



Remedy:


Set the monitoring time higher at the PC or, if required, completely disable the monitoring function.
F01031
Sign-of-life failure for OFF in REMOTE

Cause:


With the “OFF in REMOTE” mode active, no sign-of-life was received within 3 seconds.



Remedy:

  • check the data cable connection at the serial interface for the Control Unit (CU) and operator panel.

  • check the data cable between the Control Unit and operator panel.


A01032 (F)
ACX: all parameters must be saved

Cause:


The parameters of an individual drive object were saved (p0971 = 1), although there is still no backup of all drive system parameters.



Remedy:


Save all parameters (p0977 = 1 or “copy RAM to ROM”).
F01033
Units changeover: Reference parameter value invalid

Cause:


When changing over the units to the referred representation type, it is not permissible for any of the required reference parameters to be equal to 0.0.



Remedy:


Set the value of the reference parameter to a number different than 0.0.
F01034
Units changeover: Calculation parameter values after reference value change unsuccessful

Cause:


The change of a reference parameter meant that for an involved parameter the selected value was not able to be re-calculated in the per unit representation.



Remedy:

  • Select the value of the reference parameter such that the parameter involved can be calculated in the per unit representation.

  • Technology unit selection (p0595) before changing the reference parameter p0596, set p0595 = 1.


A01035 (F)
ACX: Parameter back-up file corrupted

Cause:


When the Control Unit is booted, no complete data set was found from the parameter back-up files.



Remedy:

  • Download the project again with the commissioning software.

  • save all parameters (p0977 = 1 or “copy RAM to ROM”).


F01036 (A)
ACX: Parameter back-up file missing

Cause:


When downloading the device parameterization, a parameter back-up file PSxxxyyy.ACX associated with a drive object cannot be found.



Remedy:


If you have saved the project data using the commissioning software, carry out a new download for your project. Save using the function “Copy RAM to ROM” or with p0977 = 1.
F01038 (A)
ACX: Loading the parameter back-up file unsuccessful

Cause:


An error has occurred when downloading PSxxxyyy.ACX or PTxxxyyy.ACX files from the non-volatile memory.



Remedy:

  • if you have saved the project data using the commissioning software, download the project again. Save using the function “Copy RAM to ROM” or with p0977 = 1.

  • replace the memory card or Control Unit.


F01039 (A)
ACX: Writing to the parameter back-up file was unsuccessful

Cause:


Writing to at least one parameter back-up file PSxxxyyy.*** in the non-volatile memory was unsuccessful.



Remedy:

  • check the file attribute of the files and, if required, change from “read only” to “writeable”.

  • check the free memory space in the non-volatile memory.

  • replace the memory card or Control Unit.


F01040
Save parameter settings and carry out a POWER ON

Cause:


A parameter was changed in the drive system which means that it is necessary to save the parameters and re-boot.



Remedy:

  • save parameters (p0971, p0977).

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upload the drive unit (commissioning software).


F01041
Parameter save necessary

Cause:


Defective or missing files were detected on the memory card when booting.



Remedy:

  • save the parameters.

  • download the project again to the drive unit.

  • update the firmware.

  • if required, replace the Control Unit and/or memory card.


F01042
Parameter error during project download

Cause:


An error was detected when downloading a project using the commissioning software (e.g. incorrect parameter value).



Remedy:

  • correct the parameterization in the commissioning tool and download the project again.

  • enter the correct value in the specified parameter.

  • identify the parameter that restricts the limits of the specified parameter.


F01043
Fatal error at project download

Cause:


A fatal error was detected when downloading a project using the commissioning software.



Remedy:

  • use the current version of the commissioning software.

  • modify the offline project and carry out a new download.

  • change the drive state.

  • boot from previously saved files (switch-off/switch-on or p0976).


F01044
CU: Descriptive data error

Cause:


An error was detected when loading the descriptive data saved in the non-volatile memory.



Remedy:


Replace the memory card or Control Unit.
A01045
CU: Configuring data invalid

Cause:


An error was detected when evaluating the parameter files saved in the non-volatile memory.



Remedy:

  • check the parameters displayed in r9406 up to r9408, and correct these if required.

  • Restore the factory setting using (p0976 = 1) and re-load the project into the drive unit.


A01049
CU: It is not possible to write to file

Cause:


It is not possible to write into a write-protected file (PSxxxxxx.acx).



Remedy:


Check whether the “write protected” attribute has been set for the files in the non-volatile memory. When required, remove write protection and save again.
F01050
Memory card and device incompatible

Cause:


The memory card and the device type do not match.



Remedy:

  • insert the matching memory card.

  • use the matching Control Unit or power unit.


F01054
CU: System limit exceeded

Cause:


At least one system overload has been identified.



Remedy:


For fault value = 1, 5:

  • reduce the computing time load of the drive unit to under 100 %.

  • check the sampling times and adjust if necessary.

  • deactivate function modules/drive objects.


F01055
CU: Internal error (SYNO of port and application not identical)

Cause:


All applications that operate with slaves at one port must be derived from the same SYNO clock cycle.



Remedy:


Contact Technical Support.
F01056
CU: Internal error (clock cycle of parameter group already assigned differently)

Cause:


The requested parameter group is already being used in a different clock cycle.



Remedy:


Contact Technical Support.
F01057
CU: Internal error (different DRIVE-CLiQ type for the slave)

Cause:


The requested DRIVE-CLiQ type has been specified differently for the same slave component.



Remedy:


Contact Technical Support.
F01058
CU: Internal error (slave missing in topology)

Cause:


The requested slave component does not exist in the topology.



Remedy:


Contact Technical Support.
F01059
CU: Internal error (port does not exist)

Cause:


The port object assigned according to the topology of the requested slave component does not exist.



Remedy:


Contact Technical Support.
F01060
CU: Internal error (parameter group not available)

Cause:


The requested parameter group is not offered by this slave type.



Remedy:


Contact Technical Support.
F01061
CU: Internal error (application not known)

Cause:


An application that is not registered with TSM has attempted to register with registerSlaves().



Remedy:


Contact Technical Support.
F01063
CU: Internal error (PDM)

Cause:


An internal software error has occurred.



Remedy:


Contact Technical Support.
A01064 (F)
CU: Internal error (CRC)

Cause:


A checksum error (CRC error) has occurred in the Control Unit program memory.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F01068
CU: Data memory memory overflow

Cause:


The utilization for a data memory area is too large.



Remedy:

  • deactivate the function module.

  • deactivate drive object.

  • remove the drive object from the target topology.


A01069
Parameter backup and device incompatible

Cause:


The parameter backup on the memory card and the drive unit do not match.



Remedy:

  • insert a memory card with compatible parameter backup and carry out a POWER ON.

  • insert a memory card without parameter backup and carry out a POWER ON.

  • save the parameters (p0977 = 1).


F01070
Project/firmware is being downloaded to the memory card

Cause:


An upgrade (project/firmware download) was initiated on the memory card.



Remedy:


Not necessary. The fault is automatically withdrawn after the upgrade has been completed.
F01072
Memory card restored from the backup copy

Cause:


The Control Unit was switched-off while writing to the memory card.



Remedy:


Check that the firmware and parameterization is up-to-date.
A01073 (N)
POWER ON required for backup copy on memory card

Cause:


The parameter assignment on the visible partition of the memory card has changed.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for the Control Unit.

  • carry out a hardware reset (RESET button, p0972).


F01082
Parameter error when powering up from data backup

Cause:


Parameterizing errors have been detected (e.g. incorrect parameter value).



Remedy:

  • correct the parameterization in the commissioning tool and download the project again.

  • enter the correct value in the specified parameter.


A01099 (N)
UTC synchronization tolerance violated

Cause:


The tolerance (p3109) set for UTC synchronization was violated.



Remedy:


Select the synchronization intervals shorter so that the deviation lies within the tolerance.
A01100
CU: Memory card withdrawn

Cause:


The memory card (non-volatile memory) was withdrawn during operation.



Remedy:

  • switch off the drive system.

  • re-insert the memory card that was withdrawn.

  • switch on the drive system again.


F01105 (A)
CU: Insufficient memory

Cause:


Too many functions have been configured on this Control Unit.



Remedy:

  • change the configuration on this Control Unit (e.g. fewer drives).

  • use an additional Control Unit.


F01106
CU: Insufficient memory

Cause:


There is not sufficient free memory space available.



Remedy:


Not necessary.
F01107
CU: Save to memory card unsuccessful

Cause:


A data save in the non-volatile memory was not able to be successfully carried out.



Remedy:

  • try to save again.

  • replace the memory card or Control Unit.


F01110
CU: More than one SINAMICS G on one Control Unit

Cause:


More than one SINAMICS G type power unit is being operated from the Control Unit.



Remedy:


Only one SINAMICS G drive type is permitted.
F01111
CU: Mixed operation of drive units illegal

Cause:


Illegal operation of various drive units on one Control Unit.



Remedy:


Only power units of one particular drive type may be operated with one Control Unit.
F01112
CU: Power unit not permissible

Cause:


The connected power unit cannot be used together with this Control Unit.



Remedy:


Replace the power unit that is not permissible by a component that is permissible.
F01120 (A)
Terminal initialization has failed

Cause:


An internal software error occurred while the terminal functions were being initialized.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.

  • replace the Control Unit.


F01122 (A)
Frequency at the measuring probe input too high

Cause:


The frequency of the pulses at the measuring probe input is too high.



Remedy:


Reduce the frequency of the pulses at the measuring probe input.
F01150
CU: Number of instances of a drive object type exceeded

Cause:


The maximum permissible number of instances of a drive object type was exceeded.



Remedy:

  • switch off the unit.

  • suitably restrict the number of instances of a drive object type.

  • re-commission the unit.


F01151
CU: Number of drive objects of a category exceeded

Cause:


The maximum permissible number of drive objects of a category was exceeded.



Remedy:

  • switch off the unit.

  • suitably restrict the number of drive objects of the specified category.

  • re-commission the unit.


F01152
CU: Invalid constellation of drive object types

Cause:


It is not possible to simultaneously operate drive object types SERVO, VECTOR and HLA.



Remedy:

  • switch off the unit.

  • restrict the use of drive object types SERVO, VECTOR, HLA to a maximum of 2.

  • re-commission the unit.


F01200
CU: Time slice management internal software error

Cause:


A time slice management error has occurred.



Remedy:

  • check the sampling time setting.

  • contact Technical Support.


F01205
CU: Time slice overflow

Cause:


Insufficient processing time is available for the existing topology.



Remedy:

  • reduce the number of drives.

  • increase the sampling times.


F01221
CU: Bas clk cyc too low

Cause:


The closed-loop control / monitoring cannot maintain the envisaged clock cycle.



Remedy:


Increase the basic clock cycle of DRIVE-CLiQ communication.
F01222
CU: Basic clock cycle too low (computing time for communication not available)

Cause:


A time slice has not been defined that fulfills the requirements.



Remedy:


Contact Technical Support.
A01223
CU: Sampling time inconsistent

Cause:


When changing a sampling time, inconsistency between the clock cycles has been identified.



Remedy:

  • check the DRIVE-CLiQ cables.

  • set a valid sampling time.


A01224
CU: Pulse frequency inconsistent

Cause:


When changing the minimum pulse frequency (p0113) inconsistency between the pulse frequencies was identified.



Remedy:


Set a valid pulse frequency.
F01250
CU: CU-EEPROM incorrect read-only data

Cause:


Error when reading the read-only data of the EEPROM in the Control Unit.



Remedy:

  • carry out a POWER ON.

  • replace the Control Unit.


A01251
CU: CU-EEPROM incorrect read-write data

Cause:


Error when reading the read-write data of the EEPROM in the Control Unit.



Remedy:


For alarm value r2124 < 256, carry out a POWER ON and/or replace the Control Unit. For alarm value >=256, clear the fault memory or replace the Control Unit.
F01255
CU: Option Board EEPROM read-only data error

Cause:


Error when reading the read-only data of the EEPROM in the Option Board.



Remedy:

  • carry out a POWER ON.

  • replace the Control Unit.


A01256
CU: Option Board EEPROM read-write data error

Cause:


Error when reading the read-write data of the EEPROM in the Option Board.



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • replace the Control Unit.


A01302
Error in the component trace

Cause:


An error has occurred in the component trace.



Remedy:


For alarm value = 1: Upgrade the firmware of the DRIVE-CLiQ component involved.
F01303
Component does not support the required function

Cause:


A function requested by the Control Unit is not supported by a DRIVE-CLiQ component.



Remedy:


Upgrade the firmware of the DRIVE-CLiQ component involved. Specific remedies apply for different fault values.
A01304 (F)
Firmware version of DRIVE-CLiQ component is not up-to-date

Cause:


The non-volatile memory has a more recent firmware version than the one in the connected DRIVE-CLiQ component.



Remedy:


Update the firmware (p7828, p7829 and commissioning software).
F01305
Topology: Component number missing

Cause:


The component number from the topology was not parameterized (p0121, p0131, etc.).



Remedy:

  • Enter missing component number.

  • If required, remove the component and restart commissioning.


A01306
Firmware of the DRIVE-CLiQ component being updated

Cause:


Firmware update is active for at least one DRIVE-CLiQ component.



Remedy:


Not necessary. This alarm automatically disappears after the firmware has been updated.
A01314
Topology: Component must not be present

Cause:


For a component, “deactivate and not present” is set but this component is still in the topology.



Remedy:

  • Remove the corresponding component.

  • Change the setting “deactivate and not present”.


A01317 (N)
Deactivated component again present

Cause:


If a component of the target topology for an active drive object is inserted and the associated parameter of the component is set to “deactivate”.



Remedy:


The alarm automatically disappears with the following actions:

  • Activate the components involved.

  • Again withdraw the component involved.


A01318
BICO: Deactivated interconnections present

Cause:


This alarm is used if an inactive drive object is active again or if there are items in the list of BI/CI parameters that have been changed.



Remedy:


Reset alarm:

  • set p9496 to 1 or 2, or

  • deactivate the drive object again.


A01319
Inserted component not initialized

Cause:


Initialization is required for at least one inserted component. This is only possible if the pulses are inhibited for all the drive objects.



Remedy:


Activate pulse inhibit for all drive objects.
A01320
Topology: Drive object number does not exist in configuration

Cause:


A drive object number is missing in p0978.



Remedy:


Set p0009 to 1 and change p0978 according to the documented rules.
A01321
Topology: Drive object number does not exist in configuration

Cause:


p0978 contains a drive object number that does not exist.



Remedy:


Set p0009 to 1 and change p0978 according to the documented rules.
A01322
Topology: Drive object number present twice in configuration

Cause:


A drive object number is present more than once in p0978.



Remedy:


Set parameter p0009 = 1 and change p0978 according to the documented rules.
A01323
Topology: More than two partial lists created

Cause:


Partial lists are available more than twice in p0978. After the second 0, all must be 0.



Remedy:


Set p0009 to 1 and change p0978 according to the documented rules.
A01324
Topology: Dummy drive object number incorrectly created

Cause:


In p0978, dummy drive object numbers (255) are only permitted in the first partial list.



Remedy:


Set p0009 to 1 and change p0978 according to the documented rules.
F01325
Topology: Component number not present in target topology

Cause:


The component configured in a parameter (e.g. p0121, p0131, etc.) is not present in the target topology.



Remedy:


Establish topology and DO configuration consistency.
A01330
Topology: Quick commissioning not possible

Cause:


Unable to carry out a quick commissioning. The existing actual topology does not fulfill the requirements. This could be due to illegal connections, too many components, impermissible combinations, or illegal EEPROM data.



Remedy:


Adapt the output topology to the permissible requirements and carry out commissioning using the commissioning software. Correct the specific issue indicated by the fault value.
A01331
Topology: At least one component not assigned to a drive object

Cause:


At least one component is not assigned to a drive object, either because it could not be automatically assigned or the data sets are incorrect.



Remedy:


Assign this component to a drive object and check the parameters for the data sets.
F01340
Topology: Too many components on one line

Cause:


For the selected communications clock cycle, too many DRIVE-CLiQ components are connected to one line of the Control Unit.



Remedy:

  • Check the DRIVE-CLiQ wiring.

  • Reduce the number of components on the DRIVE-CLiQ line involved and distribute them to other sockets.

  • For specific fault values, increase sampling times, reduce function modules, or check clock cycle settings.


F01341
Topology: Maximum number of DRIVE-CLiQ components exceeded

Cause:


Too many DRIVE-CLiQ components were defined in the actual topology.



Remedy:

  • Check the DRIVE-CLiQ wiring.

  • Reduce the number of components on the DRIVE-CLiQ line involved to maintain the maximum quantity structure.


F01354
Topology: Actual topology indicates an illegal component

Cause:


The actual topology indicates at least one illegal component.



Remedy:


Remove the illegal components and restart the system.
F01355
Topology: Actual topology changed

Cause:


The device target topology (p0099) does not correspond to the device actual topology (r0098).



Remedy:

  • Carry out a self-commissioning routine (starting from p0009 = 1).

  • Re-establish the original connections and re-connect power to the Control Unit.

  • Restore the factory setting for the complete equipment and allow automatic self-commissioning again.

  • Change the device parameterization to match the connections (using commissioning software).


F01356
Topology: There is a defective DRIVE-CLiQ component

Cause:


The actual topology indicates at least one defective DRIVE-CLiQ component.



Remedy:


Replace the defective component and restart the system.
F01357
Topology: Two Control Units identified on the DRIVE-CLiQ line

Cause:


In the actual topology, 2 Control Units are connected with one another through DRIVE-CLiQ. This is not permitted unless the Technology Extension OALINK is installed.



Remedy:

  • Remove the DRIVE-CLiQ connection, restart the systems, install OALINK on both Control Units and commission.

  • Remove the connection to the second Control Unit and restart.


A01358
Topology: Line termination not available

Cause:


At least one line with distributed drives is not terminated. The last participant on the line must be terminated with a line termination connector.



Remedy:


Install the line terminating connector for the last distributed drive.
F01359
Topology: DRIVE-CLiQ performance not sufficient

Cause:


The DRIVE-CLiQ performance is not sufficient at one line in order to identify an inserted component.



Remedy:

  • Carry out a POWER ON (switch-off/switch-on).

  • Distribute components across several DRIVE-CLiQ lines.


F01360
Topology: Actual topology not permissible

Cause:


The detected actual topology is not permissible due to reasons like too many components, unknown component type, illegal combinations, or out-of-date firmware.



Remedy:


The remedy depends on the specific fault cause. General actions include changing the configuration, removing components, or upgrading firmware.
A01361
Topology: Actual topology contains SINUMERIK and SIMOTION components

Cause:


The detected actual topology contains both SINUMERIK and SIMOTION components.



Remedy:

  • For alarm value = 1: Replace all NX10 or NX15 by a CX32.

  • For alarm value = 2: Replace all CX32 by an NX10 or NX15.


A01362
Topology: Topology rule(s) broken

Cause:


At least one topology rule for the SINAMICS S120 Combi has been broken.



Remedy:


Evaluate the alarm value and ensure compliance with the corresponding topology rule(s).
F01375
Topology: Connection duplicated between two components

Cause:


When checking the actual topology, a ring-type connection was detected.



Remedy:


Output the fault value and remove the specified connection.
F01380
Topology: Actual topology EEPROM defective

Cause:


When detecting the actual topology, a component with a defective EEPROM was detected.



Remedy:


Output the fault value and remove the defected component.
A01381
Topology: power unit / Motor Module / Line Module incorrectly inserted

Cause:


The topology comparison has detected a power unit, Motor Module, or Line Module in the actual topology that has been incorrectly inserted with respect to the target technology.



Remedy:


Adapting topologies:

  • insert the components involved at the right connection.

  • adapt the project/parameterization in the commissioning software.

  • automatically remove the topology error (p9904).


A01382
Topology: Sensor Module incorrectly inserted

Cause:


The topology comparison has detected a Sensor Module in the actual topology that has been incorrectly inserted.



Remedy:


Adapting topologies:

  • insert the components involved at the right connection.

  • adapt the project/parameterization in the commissioning software.

  • automatically remove the topology error (p9904).


A01383
Topology: Terminal Module incorrectly inserted

Cause:


The topology comparison has detected a Terminal Module in the actual topology that has been incorrectly inserted.



Remedy:


Adapting topologies: insert the components at the right connection, adapt the project, or automatically remove the topology error.
A01384
Topology: DRIVE-CLiQ Hub Module incorrectly inserted

Cause:


The topology comparison has detected a DRIVE-CLiQ Hub Module in the actual topology that has been incorrectly inserted.



Remedy:


Adapting topologies: insert the components at the right connection, adapt the project, or automatically remove the topology error.
A01385
Topology: Controller Extension incorrectly inserted

Cause:


The topology comparison has detected a controller extension (CX32) in the actual topology that has been incorrectly inserted.



Remedy:


Adapting topologies: insert the components at the right connection, adapt the project, or automatically remove the topology error.
A01386
Topology: DRIVE-CLiQ component incorrectly inserted

Cause:


The topology comparison has detected a DRIVE-CLiQ component in the actual topology that has been incorrectly inserted.



Remedy:


Adapting topologies: insert the components at the right connection, adapt the project, or automatically remove the topology error.
A01389
Topology: Motor with DRIVE-CLiQ incorrectly inserted

Cause:


The topology comparison has detected a motor with DRIVE-CLiQ in the actual topology that has been incorrectly inserted.



Remedy:


Adapting topologies: insert the components at the right connection, adapt the project, or automatically remove the topology error.
A01416
Topology: Component additionally inserted

Cause:


The topology comparison has found a component in the actual topology which is not specified in the target topology.



Remedy:


Adapting topologies: remove the additional component, or adapt the project/parameterization.
A01420
Topology: Component different

Cause:


The topology comparison has detected differences in the actual topology and target topologies (e.g., component type, article number, manufacturer).



Remedy:


Adapting topologies: connect the expected component, or adapt the project/parameterization.
A01425
Topology: Serial number different

Cause:


The topology comparison has detected differences in the serial number between the actual and target topologies.



Remedy:


Adapting topologies: change over the actual topology to match the target topology, or download the target topology that matches the actual topology.
A01428
Topology: Incorrect connection used

Cause:


The topology comparison has detected that a component is connected to a different port than specified in the target topology.



Remedy:


Adapting topologies: reinsert the DRIVE-CLiQ cable to the component correctly, adapt the project, or automatically remove the error.
F01451
Topology: Target topology is invalid

Cause:


An error was detected in the target topology. The target topology is invalid.



Remedy:


Reload the target topology using the commissioning software.
A01481 (N)
Topology: power unit / Motor Module / Line Module not connected

Cause:


The topology comparison has detected a component (power unit, motor module, or line module) that is missing in the actual topology with respect to the target topology.



Remedy:


Adapting topologies (insert component or adapt project) and checking hardware (24V supply, cables, component function).
A01482
Topology: Sensor Module not connected

Cause:


A Sensor Module is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01483
Topology: Terminal Module not connected

Cause:


A Terminal Module is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01484
Topology: DRIVE-CLiQ Hub Module not connected

Cause:


A DRIVE-CLiQ Hub Module is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01485
Topology: Controller Extension not connected

Cause:


A Control Extension (CX32) is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01486
Topology: DRIVE-CLiQ component not connected

Cause:


A DRIVE-CLiQ component is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01487
Topology: Option slot component not inserted

Cause:


An option slot component is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01489
Topology: motor with DRIVE-CLiQ not connected

Cause:


A motor with DRIVE-CLiQ is missing in the actual topology.



Remedy:


Adapting topologies (insert or adapt project) and checking hardware.
A01507 (F, N)
BICO: Interconnections to inactive objects present

Cause:


There are BICO interconnections to an inactive/inoperable drive object.



Remedy:

  • Set all open BICO interconnections centrally to the factory setting with p9495 = 2.

  • Make the non-operational drive object active/operational again.


A01508
BICO: Interconnections to inactive objects exceeded

Cause:


The maximum number of BICO interconnections (signal sinks) when deactivating a drive object was exceeded.



Remedy:


The alarm automatically disappears as soon as no BICO interconnection is entered in the list.
F01510
BICO: Signal source is not float type

Cause:


The requested connector output does not have the correct data type. This interconnection is not established.



Remedy:


Interconnect this connector input with a connector output having a float data type.
F01511 (A)
BICO: Interconnection with different scalings

Cause:


The requested BICO interconnection was established. However, a conversion is made between the BICO output and BICO input using the reference values because the BICO output has different normalized units than the BICO input.



Remedy:


Not necessary.
F01512
BICO: No scaling available

Cause:


An attempt was made to determine a conversion factor for a scaling that does not exist.



Remedy:


Apply scaling or check the transfer value.
F01513 (N, A)
BICO: Interconnection cross DO with different scalings

Cause:


An interconnection is made between different drive objects and the BICO output has different normalized units or the reference values are different.



Remedy:


Not necessary.
A01514 (F)
BICO: Error when writing during a reconnect

Cause:


During a reconnect operation a parameter was not able to be written to.



Remedy:


Not necessary.
F01515 (A)
BICO: Writing to parameter not permitted as the master control is active

Cause:


When changing the number of CDS or when copying from CDS, the master control is active.



Remedy:


If required, return the master control and repeat the operation.
A01590 (F)
Drive: Motor maintenance interval expired

Cause:


The selected service/maintenance interval for this motor was reached.



Remedy:


Carry out service/maintenance and reset the service/maintenance interval (p0651).
F01600
SI P1 (CU): STOP A initiated

Cause:


The drive-integrated “Safety Integrated” function on the Control Unit (CU) has detected a fault and initiated a STOP A.



Remedy:

  • Select Safe Torque Off and de-select again.

  • Replace the Motor Module involved.

  • For fault value = 9999, carry out diagnostics for fault F01611.


F01611 (A)
SI P1 (CU): Defect in a monitoring channel

Cause:


The drive-integrated “Safety Integrated” function on processor 1 has detected a fault in the crosswise data comparison between the two monitoring channels and has initiated a STOP F. A multitude of specific checks are performed, and a failure in any of them can trigger this fault.



Remedy:


The remedy is highly dependent on the specific fault value indicated. General steps include:

  • Check the cross data comparison that resulted in a STOP F.

  • Carry out a POWER ON (switch-off/switch-on) for all components.

  • Upgrade the Motor Module and/or Control Unit software.

  • For specific fault values, check wiring, discrepancy times, PROFIsafe configurations, and other related parameters as detailed in the manual.


F01612
SI P1 (CU): STO inputs for power units connected in parallel different

Cause:


The drive-integrated “Safety Integrated” function on the Control Unit (CU) has identified different states of the AND’ed STO inputs for power units connected in parallel and has initiated a STOP F.



Remedy:

  • check the tolerance time SGE changeover and if required, increase the value (p9650).

  • check the wiring of the safety-relevant inputs (SGE) (contact problems).


N01620 (F, A)
SI P1 (CU): Safe Torque Off active

Cause:


The “Safe Torque Off” (STO) function of the basic functions has been selected on the Control Unit (CU) using the input terminal and is active.



Remedy:


Not necessary.
N01621 (F, A)
SI P1 (CU): Safe Stop 1 active

Cause:


The “Safe Stop 1” (SS1) function has been selected on the Control Unit (CU) and is active.



Remedy:


Not necessary.
F01625
SI P1 (CU): Sign-of-life error in safety data

Cause:


The drive-integrated “Safety Integrated” function on the Control Unit (CU) has detected an error in the sign-of-life of the safety data between the two monitoring channels and has initiated a STOP A.



Remedy:

  • select STO and then de-select again.

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • check the electrical cabinet design and cable routing for EMC compliance.


F01630
SI P1 (CU): Brake control error

Cause:


The drive-integrated “Safety Integrated” function on the Control Unit (CU) has detected a brake control fault and initiated a STOP A. Various specific faults such as “open holding brake” or “brake open” state can be the cause.



Remedy:

  • check parameter p1278 (for SBC, only p1278 = 0 is permissible).

  • select Safe Torque Off and de-select again.

  • check the motor holding brake connection and function.

  • check for DRIVE-CLiQ communication errors between the Control Unit and the Motor Module.


A01631 (F, N)
SI P1 (CU): motor holding brake/SBC configuration not practical

Cause:


A configuration of motor holding brake and SBC was detected that is not practical. For example, “No motor holding brake available” is set while “SBC” is enabled.



Remedy:


Check the parameterization of the motor holding brake and SBC and correct.
F01640
SI P1 (CU): component replacement identified and acknowledgment/save required

Cause:


The “Safety Integrated” function integrated in the drive has identified that a component has been replaced. It is no longer possible to operate the particular drive without fault.



Remedy:

  • acknowledge component replacement (p9702 = 29).

  • save all parameters (p0977 = 1 or p0971 = 1 or “copy RAM to ROM”).

  • acknowledge fault (e.g. BI: p2103).


F01641
SI P1 (CU): component replacement identified and save required

Cause:


The “Safety Integrated” function has identified that a component (e.g., Control Unit, Power Module, Sensor Module, or Terminal Module) has been replaced.



Remedy:

  • save all parameters (p0977 = 1 or p0971 = 1 or “copy RAM to ROM”).

  • acknowledge fault (e.g. BI: p2103).


F01649
SI P1 (CU): Internal software error

Cause:


An internal error in the Safety Integrated software on the Control Unit has occurred. This fault results in a STOP A that cannot be acknowledged.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • re-commission the “Safety Integrated” function and carry out a POWER ON.

  • Upgrade the firmware of the Control Unit to a later version.

  • contact Technical Support.

  • replace the Control Unit.


F01650
SI P1 (CU): Acceptance test required

Cause:


The drive-integrated “Safety Integrated” function on monitoring channel 1 requires an acceptance test. This can be for various reasons, such as initial commissioning, checksum errors, parameter changes, or project downloads.



Remedy:


The remedy depends on the fault value:

  • For values 130, 1000, 2020: Carry out or re-do the safety commissioning routine.

  • For values 2000, 2001, 2002: Check safety parameters and adapt reference checksums, or check the enable functions on both channels.

  • For values 2003, 2004, 2005, 3003, 3005: Carry out an acceptance test and generate an acceptance report.

  • For value 9999: Carry out diagnostics for the other safety-related fault that is present.


F01651
SI P1 (CU): Synchronization safety time slices unsuccessful

Cause:


The “Safety Integrated” function requires a synchronization of the safety time slices between the two monitoring channels and between the Control Unit and the higher-level control. This synchronization routine was unsuccessful.



Remedy:


The remedy depends on the fault value:

  • For fault value = 121: carry out a common POWER ON/warm restart for the higher-level control and SINAMICS.

  • For fault value = 150: check the setting of p9510 and if required, correct.

  • General: carry out a POWER ON, upgrade software, or replace the Control Unit.


F01652
SI P1 (CU): Illegal monitoring clock cycle

Cause:


One of the Safety Integrated monitoring clock cycles is not permissible. This can be due to communication conditions, incorrect parameterization for safe motion monitoring, or unsupported sampling times.



Remedy:


The remedy is highly dependent on the fault value:

  • For enabled SI monitoring: Upgrade the Control Unit firmware.

  • For enabled motion monitoring: correct the monitoring clock cycle (p9500) and carry out POWER ON.

  • For specific fault values (100, 101, 104-112, 200-202): adjust various clock cycle and sampling time parameters as detailed in the manual.


F01653
SI P1 (CU): PROFIBUS/PROFINET configuration error

Cause:


There is a PROFIBUS/PROFINET configuration error for using Safety Integrated monitoring functions with a higher-level control (e.g. safety slot not configured, incorrect format/length, PROFIsafe not enabled).



Remedy:

  • check and, if necessary, correct the PROFIBUS/PROFINET configuration of the safety slot on the master side.

  • upgrade the Control Unit software.

  • For fault value = 250: remove the PROFIsafe configuring in the higher-level F control or enable PROFIsafe in the drive.


A01654 (F, N)
SI P1 (CU): Deviating PROFIsafe configuration

Cause:


The configuration of a PROFIsafe telegram in the higher-level control (F-PLC) does not match the parameterization in the drive.



Remedy:


Check and, if necessary, correct the PROFIsafe configuration in the higher-level control.

  • For alarm value = 1: remove the PROFIsafe configuring or enable PROFIsafe in the drive.

  • For alarm value = 2: configure the PROFIsafe telegram to match the parameterization in the higher-level F-control.


F01655
SI P1 (CU): Align monitoring functions

Cause:


An error has occurred when aligning the Safety Integrated monitoring functions of both monitoring channels. No common set of supported SI monitoring functions was able to be determined.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade the Motor Module/Hydraulic Module software.

  • upgrade the Control Unit software.

  • check the electrical cabinet design and cable routing for EMC compliance.


F01656
SI CU: Parameter monitoring channel 2 error

Cause:


When accessing the Safety Integrated parameters for monitoring channel 2 in the non-volatile memory, an error has occurred (e.g. parameters corrupted, software error, communication error).



Remedy:

  • re-commission the safety functions.

  • upgrade the relevant software.

  • replace the memory card or Control Unit.

  • For fault value = 129: activate the safety commissioning mode and perform a specific parameter copy sequence.


F01657
SI P1 (CU): PROFIsafe telegram number invalid

Cause:


The PROFIsafe telegram number set in p9611 is not valid. When PROFIsafe is enabled, a telegram number greater than zero must be entered.



Remedy:


Check the telegram number setting (p9611).
F01658
SI P1 (CU): PROFIsafe telegram number differ

Cause:


The PROFIsafe telegram number is set differently in p9611 and p60022. The numbers must be identical.



Remedy:


Match the telegram number in both parameters so that they are the same (p9611, p60022).
F01659
SI P1 (CU): Write request for parameter rejected

Cause:


The write request for one or several Safety Integrated parameters on the Control Unit (CU) was rejected. This can happen for a multitude of reasons, such as the password not being set, or attempting to enable an unsupported function.



Remedy:


The remedy is specific to the fault value:

  • For fault value = 1: set the Safety Integrated password.

  • For fault value = 2: inhibit Safety Integrated or reset safety parameters before resetting drive parameters.

  • For fault values 10-29, 33: check for alignment faults, use a component that supports the function, or correct the parameterization as specified in the manual.


F01660
SI P1 (CU): Safety-related functions not supported

Cause:


The Motor Module/Hydraulic Module does not support the safety-related functions. Safety Integrated cannot be commissioned.



Remedy:

  • use a Motor Module/Hydraulic Module that supports the safety-related functions.

  • upgrade the Motor Module/Hydraulic Module software.


F01661
SI P1 (CU): Simulation of the safety inputs active

Cause:


The simulation of the digital inputs of the Control Unit (p0795) is active. It is not permissible that safety inputs are simulated.



Remedy:

  • deactivate the simulation of the digital inputs of the Control Unit for the safety inputs (p0795).

  • acknowledge fault.


F01663
SI P1 (CU): Copying the SI parameters rejected

Cause:


When booting, an attempt to copy Safety Integrated parameters from monitoring channel 1 to 2 was rejected because no safety-relevant function has been selected in monitoring channel 1.



Remedy:

  • set p9700 to 0.

  • check p9501 and p9601 and if required, correct.

  • restart the copying function by entering the corresponding value into p9700, or use the STARTER commissioning tool to “Activate settings”.


F01664
SI P1 (CU): No automatic firmware update

Cause:


During booting, the system detected that the “Firmware update automatic” function (p7826 = 1) was not activated, which is required when safety functions are enabled.



Remedy:


When safety functions are enabled:

  1. Activate the “Firmware update automatic” function (p7826 = 1).

  2. Backup the parameters (p0977 = 1) and carry out a POWER ON.


When deactivating the safety functions, the fault can be acknowledged after exiting the safety commissioning mode.
F01665
SI P1 (CU): System is defective

Cause:


A system defect was detected before the last boot or in the actual one. The system might have been rebooted (reset).



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • upgrade firmware to later version.

  • contact Technical Support.

  • ensure that the Control Unit is connected to the Power Module.

  • For fault value = 800004 hex, check that parameters p9500/p9300 are the same.


A01666 (F)
SI Motion P1 (CU): Steady-state (static) 1 signal at the F-DI for safe acknowledgment

Cause:


A logical 1 signal is present at the F-DI configured in p10006 for more than 10 seconds.



Remedy:


Set the fail-safe digital input (F-DI) to a logical 0 signal (p10006).
A01669 (F, N)
SI Motion: Unfavorable combination of motor and power unit

Cause:


The combination of motor and power unit used is not suitable for using safe motion monitoring functions without an encoder. The ratio between the power unit rated current and rated motor current is greater than 5.



Remedy:


Use a suitable power unit with a lower power rating or a motor with a higher power rating.
F01670
SI Motion: Invalid parameterization Sensor Module

Cause:


The parameterization of a Sensor Module used for Safety Integrated is not permissible (e.g., no encoder parameterized, wrong encoder type, communication error).



Remedy:


The remedy depends on the specific fault value. Examples include:

  • Use and parameterize a supported encoder.

  • Check for communication errors.

  • Correctly parameterize the second encoder or specific encoder settings.


F01671
SI Motion: Parameterization encoder error

Cause:


The parameterization of the encoder used by Safety Integrated is different to the parameterization of the standard encoder.



Remedy:


Align the encoder parameterization between the safety encoder and the standard encoder.
F01672
SI P1 (CU): Motor Module software/hardware incompatible

Cause:


The existing Motor Module software/hardware is incompatible, does not support safe motion monitoring, or there is a communications error.



Remedy:

  • Check for safety function alignment faults (F01655, F30655).

  • Use a Motor Module that supports safe motion monitoring.

  • Check for DRIVE-CLiQ communication errors.

  • Upgrade the Motor Module software.


F01673
SI Motion: Sensor Module software/hardware incompatible

Cause:


The existing Sensor Module software and/or hardware does not support the safe motion monitoring function with the higher-level control.



Remedy:

  • upgrade the Sensor Module software.

  • use a Sensor Module that supports the safe motion monitoring function.


F01674
SI Motion P1 (CU): Safety function not supported by PROFIsafe telegram

Cause:


The monitoring function enabled in p9501 and p9601 is not supported by the currently set PROFIsafe telegram (p9611).



Remedy:

  • Deselect the monitoring function involved (p9501, p9601).

  • set the matching PROFIsafe telegram (p9611).


F01679
SI CU: Safety parameter settings and topology changed, warm restart/POWER ON required

Cause:


Safety parameters have been changed; these will only take effect following a warm restart or POWER ON. A partial power up with modified configuration was then performed.



Remedy:

  • carry out a warm restart (p0009 = 30, p0976 = 2, 3).

  • carry out a POWER ON (switch-off/switch-on) for all components.


F01680
SI Motion P1 (CU): Checksum error safety monitoring functions

Cause:


The actual checksum calculated by the drive does not match the reference checksum saved at the last machine acceptance. Safety-relevant parameters have been changed or a fault is present.



Remedy:

  • check the safety-relevant parameters and if required, correct.

  • execute the function “Copy RAM to ROM”.

  • perform a POWER ON if safety parameters requiring it have been modified.

  • carry out an acceptance test.


F01681
SI Motion P1 (CU): Incorrect parameter value

Cause:


The parameter cannot be parameterized with this value due to a wide range of specific conflicts with other safety settings.



Remedy:


Correct the parameter based on the specific fault value provided. This involves actions like aligning clock cycles, correcting dependencies between functions, or adjusting limit values.
F01682
SI Motion P1 (CU): Monitoring function not supported

Cause:


The monitoring function enabled in p9501, p9601, p9801, p9307 or p9507 is not supported in this firmware version or hardware combination.



Remedy:

  • deselect the monitoring function involved (p9501, p9503, p9506, p9601, p9801, p9307, p9507).

  • reduce the set value (p9586, p9588, p9589).

  • For fault value = 9612: set parameter p9612/p9812 = 0.


F01683
SI Motion P1 (CU): SOS/SLS enable missing

Cause:


The safety-relevant basic function “SOS/SLS” is not enabled in p9501 although other safety-relevant monitoring functions are enabled.



Remedy:


Enable the function “SOS/SLS” (p9501.0) and carry out a POWER ON.
F01684
SI Motion P1 (CU): Safely limited position limit values interchanged

Cause:


For the function “Safely Limited Position” (SLP), a lower value is in p9534 than in p9535.



Remedy:

  • correct the lower and upper limit values (p9535, p9534).

  • carry out a POWER ON (switch off/on).


F01685
SI Motion P1 (CU): Safely limited speed limit value too high

Cause:


The limit value for the function “Safely Limited Speed” (SLS) is greater than the speed that corresponds to an encoder limit frequency of 500 kHz.



Remedy:


Correct the limit values for SLS and carry out a POWER ON.
F01686
SI Motion: Illegal parameterization cam position

Cause:


At least one enabled “Safety Cam” (SCA) is parameterized too close to the tolerance range around the modulo position.



Remedy:


Correct the cam position and carry out a POWER ON.
F01687
SI Motion: Illegal parameterization modulo value SCA (SN)

Cause:


The parameterized modulo value for the “Safe Cam” (SCA) function is not a multiple of 360 000 mDegrees.



Remedy:


Correct the modulo value for SCA and carry out a POWER ON.
F01688
SI Motion CU: Actual value synchronization not permissible

Cause:


Actual value synchronization is not permissible for a 1-encoder system, or is impermissibly combined with other functions like SCA/SLP or “Safe position via PROFIsafe”.



Remedy:

  • Either select the “actual value synchronization” function or parameterize a 2-encoder system.

  • Deselect either “actual value synchronization” or the conflicting monitoring function (SCA/SLP/Safe position via PROFIsafe) and carry out a POWER ON.


C01689
SI Motion: Axis re-configured

Cause:


The axis configuration was changed (e.g. changeover between linear axis and rotary axis).



Remedy:


After the changeover, exit safety commissioning, save parameters, and POWER ON. Then, reactivate and complete safety commissioning, save again, and POWER ON.
F01690
SI Motion: Data save problem for the NVRAM

Cause:


There is not sufficient memory space in the NVRAM on the drive to save the safety logbook.



Remedy:

  • For fault value = 0: use a Control Unit with NVRAM.

  • For fault value = 1: deselect functions that are not required to free up memory, or contact Technical Support.


A01691 (F)
SI Motion: Ti and To unsuitable for DP cycle

Cause:


The configured times for PROFIBUS communication are not permitted, and the DP cycle is used as the actual value acquisition cycle for safe movement monitoring.



Remedy:


Configure Ti and To low so that they are suitable for the DP cycle or increase the DP cycle time. Alternatively, use the actual value acquisition cycle p9511/p9311.
F01692
SI Motion P1 (CU): Parameter value not permitted for encoderless

Cause:


The parameter cannot be set to this value if encoderless motion monitoring functions have been selected in p9506.



Remedy:

  • correct the parameter specified in the fault value.

  • if necessary, de-select encoderless motion monitoring functions (p9506).


A01693 (F)
SI P1 (CU): Safety parameter setting changed, warm restart/POWER ON required

Cause:


Safety parameters have been changed; these will only take effect following a warm restart or POWER ON.



Remedy:

  • carry out a warm restart (p0009 = 30, p0976 = 2, 3).

  • carry out a POWER ON (switch-off/switch-on) for all components.


F01694 (A)
SI Motion CU: Firmware version Motor Module/Hydraulic Module older Control Unit

Cause:


The firmware version of the Motor Module/Hydraulic Module is older than the version of the Control Unit.



Remedy:


Upgrade the firmware of the Motor Module/Hydraulic Module to a later version.
A01695 (F)
SI Motion: Sensor Module was replaced

Cause:


A Sensor Module, which is used for safe motion monitoring functions, was replaced. The hardware replacement must be acknowledged. An acceptance test must be subsequently performed.



Remedy:


Carry out the steps using the STARTER commissioning software, such as pressing the “Acknowledge hardware replacement” button, executing “Copy RAM to ROM”, and carrying out a POWER ON. An acceptance test must follow.
A01696 (F)
SI Motion: Test stop for the motion monitoring functions selected when booting

Cause:


The forced checking procedure (test stop) for the safe motion monitoring functions is already selected when booting, which is not permissible.



Remedy:


De-select the forced checking procedure for the safe motion monitoring functions and then select again.
A01697 (F)
SI Motion: Test stop for motion monitoring functions required

Cause:


The time set in p9559 for the forced checking procedure (test stop) for the safe motion monitoring functions has been exceeded. A new forced checking procedure is required.



Remedy:


Carry out the forced checking procedure of the safety motion monitoring functions. The signal source to select the forced checking procedure is set via binector input p9705.
A01698 (F)
SI P1 (CU): Commissioning mode active

Cause:


The commissioning of the “Safety Integrated” function is selected. This message is withdrawn after the safety functions have been commissioned.



Remedy:


Not necessary.
A01699 (F)
SI P1 (CU): Test stop for STO required

Cause:


The time set in p9659 for the forced checking procedure (test stop) for the “STO” function has been exceeded. A new forced checking procedure is required.



Remedy:


Select STO and then de-select again.
C01700
SI Motion P1 (CU): STOP A initiated

Cause:


The drive is stopped via a STOP A (STO via the safety switch-off signal path of the Control Unit). This can be a subsequent response to other safety messages.



Remedy:

  • Remove the cause of the fault on the second monitoring channel.

  • Carry out diagnostics routines for the specific messages that triggered the STOP A.

  • Check the switch-off signal path and replace components if necessary.


C01701
SI Motion P1 (CU): STOP B initiated

Cause:


The drive is stopped via a STOP B (braking along the OFF3 deceleration ramp). This can be a subsequent response to other safety messages.



Remedy:

  • Remove the cause of the fault on the second monitoring channel.

  • Carry out diagnostics routines for the specific messages that triggered the STOP B.

  • This message can be acknowledged without a POWER ON via TM54F, onboard F-DI, PROFIsafe, or machine control panel.


C01706
SI Motion P1 (CU): SAM/SBR limit exceeded

Cause:


After initiating STOP B (SS1) or STOP C (SS2), the speed has exceeded the selected tolerance for SAM or SBR functions.



Remedy:


Check the braking behavior and, if necessary, adapt the parameterization of the “SAM” or the “SBR” function. This message can be acknowledged without a POWER ON.
C01707
SI Motion P1 (CU): Tolerance for safe operating stop exceeded

Cause:


The actual position has distanced itself further from the target position than the standstill tolerance. The drive is shut down by the message C01701 “SI Motion: STOP B initiated”.



Remedy:

  • Check whether safety faults are present and carry out diagnostics.

  • Check whether the standstill tolerance matches the axis performance.

  • Carry out a POWER ON.


C01708
SI Motion P1 (CU): STOP C initiated

Cause:


The drive is stopped via a STOP C (braking along the OFF3 deceleration ramp). “Safe Operating Stop” (SOS) is activated after the parameterized time has expired.



Remedy:

  • Remove the cause of the fault at the control.

  • Carry out a diagnostics routine for any subsequent messages (C01714/C01715/C01716).


C01709
SI Motion P1 (CU): STOP D initiated

Cause:


The drive is stopped via a STOP D (braking along the path). “Safe Operating Stop” (SOS) is activated after the parameterized time has expired.



Remedy:

  • Remove the cause of the fault at the control.

  • Carry out a diagnostics routine for subsequent messages.

  • This message can be acknowledged without a POWER ON.


C01710
SI Motion P1 (CU): STOP E initiated

Cause:


The drive is stopped via a STOP E (retraction motion). “Safe Operating Stop” (SOS) is activated after the parameterized time has expired.



Remedy:

  • Remove the cause of the fault at the control.

  • Carry out a diagnostics routine for subsequent messages.


C01711
SI Motion P1 (CU): Defect in a monitoring channel

Cause:


When cross-comparing the two monitoring channels, the drive detected a difference between the input data or results of the monitoring functions and initiated a STOP F. One of the monitoring functions no longer reliably functions. This can be caused by a vast number of specific parameter mismatches or hardware/communication issues.



Remedy:


The remedy is highly dependent on the specific message value (0-7002) which indicates the exact parameter or condition that failed the cross-comparison. General troubleshooting includes:

  • Checking monitoring clock cycles and axis types for equality.

  • For message value 0: Note the error message of the other monitoring channel.

  • For message value 3: Check and correct encoder parameters.

  • For message values 11-14: Correct limit values in p9534/p9334 or p9535/p9335.

  • For message values 1000-1044: Investigate safety input signals, check PLC states, address ranges, communication links, and hardware.

  • For message values starting from 5000 (PROFIsafe): Carry out a POWER ON, check for DRIVE-CLiQ errors, upgrade firmware, and check PROFIsafe slave configurations.

  • For message value 7000-7002: Check position tolerances and scaling values.


C01712
SI Motion P1 (CU): Defect in F-IO processing

Cause:


When cross checking and comparing the two monitoring channels, the drive detected a difference between parameters or results of the F-IO processing and initiated a STOP F.



Remedy:


The remedy depends on the specific message value, which points to the exact parameter mismatch (e.g., discrepancy time, input/output terminals, debounce times). Correct the parameterization to ensure both monitoring channels are identical.
C01714

SI Motion P1 (CU): Safely Limited Speed exceeded

Cause:


The drive has moved faster than that specified by the velocity limit value (p9531). The drive is stopped as a result of the configured stop response (p9563).

Message value (r9749, interpret decimal):

  • 100: SLS1 exceeded.

  • 200: SLS2 exceeded.

  • 300: SLS3 exceeded.

  • 400: SLS4 exceeded.

  • 1000: Encoder limit frequency exceeded.




Remedy:




  • check the traversing/motion program in the control.

  • check limits for SLS and if required adapt accordingly (p9531).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment):

    • Terminal Module 54F (TM54F).

    • onboard F-DI (only CU310-2).

    • PROFIsafe.

    • machine control panel.




Note:

SI: Safety Integrated

SLS: Safely Limited Speed / SG: Safely reduced speed

See also: p9531 (SI Motion SLS (SG) limit values (Control Unit)), p9563 (SI Motion SLS (SG)-specific stop response (Control Unit))
C01715

SI Motion P1 (CU): Safely Limited Position exceeded

Cause:


The axis has moved past a parameterized position that is monitored by the “SLP” function.

Message value (r9749, interpret decimal):

  • 10: SLP1 violated.

  • 20: SLP2 violated.




Remedy:




  • check the traversing/motion program in the control.

  • check the limits for “SLP” function and if required, adapt (p9534, p9535).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment):

    • Prerequisite: deselect “SLP” function and retract the axis into the permitted position range.

    • Carry out a safe acknowledgment using one of the following options:

    • Terminal Module 54F (TM54F).

    • onboard F-DI (only CU310-2).

    • PROFIsafe.

    • machine control panel.




Note:

SI: Safety Integrated

SLP: Safely Limited Position / SE: Safe software limit switches

See also: p9534 (SI Motion SLP (SE) upper limit values (Control Unit)), p9535 (SI Motion SLP (SE) lower limit values (Control Unit))
C01716

SI Motion P1 (CU): Tolerance for safe motion direction exceeded

Cause:


The tolerance for the “safe motion direction” function was exceeded. The drive is stopped as a result of the configured stop response (p9566).

Message value (r9749, interpret decimal):

  • 0: Tolerance for the “safe motion direction positive” function exceeded.

  • 1: Tolerance for the “safe motion direction negative” function exceeded.




Remedy:




  • check the traversing/motion program in the control.

  • check the tolerance for “SDI” function and if required, adapt (p9564).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment):

    • Prerequisite: deselect the “SDI” function and if required select again.

    • Carry out a safe acknowledgment using one of the following options:

    • Terminal Module 54F (TM54F).

    • onboard F-DI (only CU310-2).

    • PROFIsafe.

    • machine control panel.




Note:

SDI: Safe Direction (safe motion direction)

SI: Safety Integrated

See also: p9564 (SI Motion SDI tolerance (Control Unit)), p9565 (SI Motion SDI delay time (Control Unit)), p9566 (SI Motion SDI stop response (Control Unit))
C01730

SI Motion P1 (CU): Reference block for dynamic safely limited speed invalid

Cause:


The reference block transferred via PROFIsafe is negative. A reference block is used to generate a referred velocity limit value based on the reference quantity “Velocity limit value SLS1” (p9531[0]). The drive is stopped as a result of the configured stop response (p9563[0]).

Message value (r9749, interpret decimal): requested, invalid reference block.



Remedy:


In the PROFIsafe telegram, input data S_SLS_LIMIT_IST must be corrected. This message can be acknowledged without a POWER ON as follows (safe acknowledgment):

  • PROFIsafe.


Note:

SI: Safety Integrated

SLS: Safely Limited Speed / SG: Safely reduced speed
C01745

SI Motion P1 (CU): Checking braking torque for the brake test

Cause:


The scaling of the brake torque for the brake test can be changed using parameter p2003. An acceptance test must be carried out again for the braking test. This determines whether the braking test is still carried out with the correct braking torque.



Remedy:




  • carry out a POWER ON (switch-off/switch-on) for all components.

  • repeat the acceptance test for the safe brake test if the brake test is used.


See also: p2003 (Reference torque)
C01750

SI Motion P1 (CU): Hardware fault safety-relevant encoder

Cause:


The encoder that is used for the safety-relevant motion monitoring functions signals a hardware fault. Message value (r9749, interpret decimal): Encoder status word 1, encoder status word 2 that resulted in the message.



Remedy:




  • check the encoder connection.

  • replace encoder.

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment):

    • Terminal Module 54F (TM54F).

    • onboard F-DI (only CU310-2).

    • PROFIsafe.

    • machine control panel.




Note regarding encoder replacement for a third-party motor: The serial number of the encoder must be copied in order to acknowledge this safety message. This can be realized using p0440 = 1 or p1990 = 1.
C01751

SI Motion P1 (CU): Effectivity test fault safety-relevant encoder

Cause:


The DRIVE-CLiQ encoder for safe motion monitoring signals an error for the effectivity tests.

Message value (r9749, interpret decimal): Only for internal Siemens troubleshooting.



Remedy:




  • check the encoder connection.

  • replace encoder.

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment):

    • Terminal Module 54F (TM54F).

    • onboard F-DI (only CU310-2).

    • PROFIsafe.

    • machine control panel.




C01752

SI Motion P1 (CU): reference position invalid

Cause:


The transferred reference position is invalid.

Message value (r9749, interpret decimal):

  • 1: It is not possible to directly transfer the reference position (p9573=89).

  • 2: It is not possible to transfer the reference position into the motion.




Remedy:




  • unpark axis/encoder.

  • acknowledge encoder fault

  • deactivate gearbox stage switchover.

  • when referencing via the Safety Control Channel (SCC), enable the function “Referencing via SCC” (p9501.27/9301.27).

  • This message can be acknowledged as follows: motion monitoring functions integrated in the drive: Via Terminal Module 54F (TM54F) or PROFIsafe


C01770

SI Motion P1 (CU): Discrepancy error of the fail-safe inputs/outputs

Cause:


The fail-safe digital inputs/digital outputs (F-DI/F-DO) show a different state longer than that parameterized in p10002 / p10102.

Fault value (r0949, interpret bitwise binary):

yyyyxxxx bin

xxxx: Discrepancy error for fail-safe digital inputs (F-DI).

Bit 0: Discrepancy error for F-DI 0

Bit 1: Discrepancy error for F-DI 1



yyyy: Discrepancy error for fail-safe digital outputs (F-DO).

Bit 0: Discrepancy error for F-DO 0



Note: If several discrepancy errors occur consecutively, then this message is only signaled for the first error that occurs.



Remedy:



– check the wiring of the F-DI (contact problems).

Note:

This message can be acknowledged via F-DI or PROFIsafe (safe acknowledgment).

Discrepancy errors of an F-DI can only be acknowledged if safe acknowledgment was carried out once after the cause of the error was resolved (p10006, acknowledgment via PROFIsafe, extended message acknowledgment). As long as safety acknowledgment was not carried out, the corresponding F-DI stays in the safe state internally.
A01772

SI Motion P1 (CU): Test stop for fail-safe digital outputs running

Cause:


The forced checking procedure (test stop) for the fail-safe digital inputs is currently in progress.



Remedy:


The alarm is automatically withdraw after successfully ending or canceling (when a fault condition occurs) the test stop.

Note: F-DO: Failsafe Digital Output
F01773

SI Motion P1 (CU): Test stop fail-safe digital output error

Cause:


A fault has occurred on processor 1 during the forced checking procedure (test stop) of the fail-safe digital output.

Fault value (r0949, interpret hexadecimal):

RRRVWXYZ hex:

  • R: Reserved.

  • V: Actual state of the DO channel concerned (see X) on processor 1 (corresponds to the states read back from the hardware, bit 0 = DO 0, bit 1 = DO 1, etc.).

  • W: Required state of the DO channel concerned (see X, bit 0 = DO 0, bit 1 = DO 1, etc.).

  • X: DO channels involved, which indicate an error (bit 0 = DO 0, bit 1 = DO 1, etc.).

  • Y: Reason for the test stop fault.

  • Z: State of the test stop in which the fault has occurred.




Remedy:


Check the wiring of the fail-safe digital output (F-DO) and restart the test stop.

Note:

  • the fault is withdrawn if the test stop is successfully completed.

  • in the event of multiple test stop faults, the first one that occurred is shown. Once the test stop has been restarted the next queued test stop fault will be signaled (if there is one).


F-DO: Failsafe Digital Output
A01774

SI Motion P1 (CU): Test stop for fail-safe digital outputs required

Cause:


The time set in p10003 for the forced checking procedure (test stop) for the fail-safe digital outputs has been exceeded. A new forced checking procedure is required. After the next time the forced checking procedure is selected, the message is withdrawn and the monitoring time is reset.



Remedy:


Carry out the forced checking procedure for the digital outputs. The signal source to select the forced checking procedure is set via binector input p10007.

Note: F-DO: Failsafe Digital Output

See also: p10007 (SI TM54F forced checking procedure F-DI/F-DO signal source)
A01780

SBT When selected, the brake is closed

Cause:


When selecting the brake test or starting the brake test, not all of the brakes were open.

Alarm value (r2124, interpret binary):

  • Bit 0 = 1: The internal brake is closed.

  • Bit 1 = 1: The external brake is closed (p10230.5, p10235.5, p10202).


Note: The alarm is also issued, if a brake has not been configured in p10202.



Remedy:


Open all brakes and reselect the brake test (p10230.0, p10235.0).
A01781

SBT brake opening time exceeded

Cause:


The maximum time (11 s) to open the brake during the brake test was exceeded.

Possible causes:

  • during the brake test the drive went into a fault condition, and therefore the brake was closed by the drive.

  • for an external brake, the feedback signal “Brake closed” was signaled too long (p10230.5, p10235).


Alarm value (r2124, interpret binary):

  • Bit 0 = 1: Internal brake was not able to be opened.

  • Bit 1 = 1: External brake was not able to be opened.




Remedy:




  • carry out a safe acknowledgment.

  • restart the brake test (p10230.1, p10235.1).


A01782

SBT brake test incorrect control

Cause:


The brake test was canceled as a result of incorrect control.

Alarm value (r2124, evaluate binary):

  • Alarm value 0: The brake test was canceled as a result of a fault (brake opening time or brake closing time exceeded).

  • Bit 0: The safe brake test was canceled by resetting the brake test selection.

  • Bit 1: The safe brake test was canceled by resetting the brake test start.

  • Bit 2: The brake, which was selected at the start of the brake test, has not been configured in p10202.




Remedy:




  • check parameterization of the brake test (p10202).

  • check as to whether alarm A01785 is present, and if so, evaluate.

  • carry out a safe acknowledgment.

  • if required, restart the brake test.


A01783

SBT brake closing time exceeded

Cause:


The maximum time (11 s) to close the brake during the brake test was exceeded.

Alarm value (r2124, interpret binary):

  • Bit 0 = 1: Internal brake was not able to be closed.

  • Bit 1 = 1: External brake was not able to be closed.




Remedy:




  • When using an external brake, check that the feedback signal “brake closed” is correctly interconnected with the control word of the brake test (p10230.5, p10235.5).

  • When using an internal brake with external feedback signal, check whether the feedback signal is correctly interconnected with the extended brake control.

  • carry out a safe acknowledgment.

  • restart the brake test (p10230.1, p10235.1).


A01784

SBT brake test canceled with fault

Cause:


The safe brake test was canceled as a result of a fault.

Alarm value (r2124, interpret binary):

  • Bit 17 = 1: fault in the brake test sequence (cause, see bits 0 … 10).

  • Bit 18 = 1: the internal brake is closed. It must be open when the external brake is tested (p10202).

  • Bit 19 = 1: the external brake is closed. It must be open when the internal brake is tested (p10202).

  • Bit 20 = 1: not all brakes are open (p10202).




Remedy:




  • remove the fault cause.

  • carry out a safe acknowledgment.

  • if required, restart the brake test.


A01785

SBT brake test configuration error

Cause:


Error when parameterizing the brake test. In this configuration, the brake test cannot be started or cannot be started without error.

Alarm value (r2124, interpret decimal):

  • 1: No motion monitoring functions have been enabled.

  • 2: Two internal brakes were configured (p10202).

  • 4: No internal brakes were configured (p10202).




Remedy:


Check parameterization of the brake test.
F01786

SCC signal source changed

Cause:


The signal source in p10235 or p10250 was changed. The new signal source is effective immediately.



Remedy:


Acknowledge fault.
F01787

SBT motor type different

Cause:


The motor type set for the safe brake test (p10204) does not match the motor type set via the function module (r0108.12).



Remedy:


Adapt the motor type set for the safe brake test.
A01788

SI: Automatic test stop waits for STO deselection via motion monitoring functions

Cause:


The automatic test stop (forced checking procedure) was not able to be carried out after powering up.

Possible causes:

  • the STO function is selected via safe motion monitoring functions.

  • a safety message is present, that resulted in a STO.




Remedy:




  • deselect STO via safe motion monitoring functions.

  • remove the cause of the safety messages and acknowledge the messages.


A01789

SI: Automatic test stop and brake test when test stop is selected not permitted

Cause:


The parameterization of the automatic test stop (p9507.6/p9307.6) and the brake test when a test stop is selected (p10203 = 2) are not permissible. The test stop is not automatically carried out when the powering up.



Remedy:




  • correct the parameter assignment.

  • set p10203 not equal to 2 or deactivate the automatic test stop.


A01794 (N)

SI Motion: check modulo value for safe position via PROFIsafe

Cause:


When parameterizing the modulo value for safe position via PROFIsafe (p9505) the position actual value can jump when the range that can be represented overflows.

Range that can be represented:

  • 32-bit value: +/- 2048 revolutions

  • 16-bit value: +/- 2048 revolutions (depending on p9574)




Remedy:


Correct the parameter assignment. Set p9505 to 2^n revolutions – and to complete revolutions (i.e. a multiple of 360 °).
A01795

SI Motion P1 (CU): Wait time after exiting the safe pulse cancellation expired

Cause:


After exiting safe pulse cancellation, within the wait time of 5 seconds, encoderless actual value sensing was not able to be activated for the extended functions without selection. A change is again made into the “safe pulse cancellation” state.



Remedy:




  • check missing enable signals, which prevent the drive control from being commissioned (r0046).

  • evaluate possible fault messages of the encoderless actual value sensing and remove.


A01796 (F, N)

SI P1 (CU): Wait for communication

Cause:


The drive waits for communication to be established to execute the safety-relevant motion monitoring functions.

Alarm value (r2124, interpret decimal):

  • 1: Wait for communication to be established to SINUMERIK.

  • 2: Wait for communication to be established to TM54F.

  • 3: Wait for communication to be established to PROFIsafe F-Host.




Remedy:


If, after a longer period of time, the message is not automatically withdrawn, the following checks have to be made as appropriate.
C01797

SI Motion P1 (CU): Axis not safely referenced

Cause:


The standstill position saved before switching off does not match the actual position determined at switch-on.

Message value (r9749, interpret decimal):

  • 1: Axis not safely referenced.

  • 2: User agreement missing.




Remedy:


If safe automatic referencing is not possible the user must issue a user agreement for the new position using the softkey. This mean that this position is then designated as safety-relevant.
C01798

SI Motion P1 (CU): Test stop for motion monitoring functions running

Cause:


The forced checking procedure (test stop) for the safe motion monitoring functions is currently in progress.



Remedy:


Not necessary. The message is automatically withdrawn when the test stop has been completed.
C01799

SI Motion P1 (CU): Acceptance test mode active

Cause:


The acceptance test mode is active.

This means the following:

  • the setpoint velocity limiting is deactivated (r9733).

  • the standard limit switches are deactivated during the acceptance test for function SLP (SE) (for EPOS internal, otherwise via r10234).




Remedy:


Not necessary. The message is withdrawn when exiting the acceptance test mode.
F01800

DRIVE-CLiQ: Hardware/configuration error

Cause:


A DRIVE-CLiQ connection fault has occurred.

Fault value (r0949, interpret decimal):

  • 100 … 107: Communication via DRIVE-CLiQ socket X100 … X107 has not been switched to cyclic operation.

  • 10: Loss of the DRIVE-CLiQ connection.

  • 11: Repeated faults when detecting the connection.

  • 12: A connection was detected but the node ID exchange mechanism does not function.




Remedy:




  • For fault value = 100 … 107: ensure that the DRIVE-CLiQ components have the same firmware versions.

  • For fault value = 10: check the DRIVE-CLiQ cables at the Control Unit.

  • For fault value = 11: check the electrical cabinet design and cable routing for EMC compliance

  • For fault value = 12: replace the component involved.


A01839

DRIVE-CLiQ diagnostics: cable fault to the component

Cause:


The fault counter (r9936[0…199]) to monitor the DRIVE-CLiQ connections/cables has been incremented.



Remedy:




  • check the corresponding DRIVE-CLiQ cables.

  • check the electrical cabinet design and cable routing for EMC compliance


A01840

SMI: Component found without motor data

Cause:


An SMI/DQI without motor data has been found (e.g. SMI installed as replacement part).



Remedy:




  1. Download the SMI/DQI data (motor/encoder data) from the data backup again (p4690, p4691).

  2. Carry out a POWER ON (switch-off/switch-on) for this component.


A01900 (F)

PB/PN: Configuration telegram error

Cause:


A controller attempts to establish a connection using an incorrect configuring telegram.

Alarm value (r2124, interpret decimal):

  • 1: Connection established to more drive objects than configured in the device.

  • 2: Too many PZD data words for output or input to a drive object.

  • 3: Uneven number of bytes for input or output.

  • 4: Setting data for synchronization not accepted.




Remedy:


Check the bus configuration on the master and the slave sides.
A01902

PB/PN: clock cycle synchronous operation parameterization not permissible

Cause:


Parameterization for isochronous operation is not permissible.

Alarm value (r2124, interpret decimal):

  • 0: Bus cycle time Tdp < 0.5 ms.

  • 1: Bus cycle time Tdp > 32 ms.

  • 2: Bus cycle time Tdp is not an integer multiple of the current controller sampling time.




Remedy:




  • Adapt the bus parameterization Tdp, Ti, To.

  • adapt the sampling time for the current controller or speed controller.


F01910 (N, A)

Fieldbus: setpoint timeout

Cause:


The reception of setpoints from the fieldbus interface has been interrupted.

  • bus connection interrupted.

  • controller switched off.

  • controller set into the STOP state.




Remedy:


Restore the bus connection and set the controller to RUN.
F01911 (N, A)

PB/PN: clock cycle synchronous operation clock cycle failure

Cause:


The global control telegram to synchronize the clock cycles has failed.



Remedy:




  • check the physical bus configuration.

  • check whether communication was briefly or permanently interrupted.

  • check the bus and controller for utilization level.


F01912 (N, A)

PB/PN: clock cycle synchronous operation sign-of-life failure

Cause:


The maximum permissible number of errors in the controller sign-of-life has been exceeded.



Remedy:




  • physically check the bus.

  • correct the interconnection of the controller sign-of-life (p2045).

  • check whether the controller correctly sends the sign-of-life.


A01920 (F)

PROFIBUS: Interruption cyclic connection

Cause:


The cyclic connection to the PROFIBUS master is interrupted.



Remedy:


Establish the PROFIBUS connection and activate the PROFIBUS master in the cyclic mode.
A01921 (F)

PROFIBUS: Receive setpoints after To

Cause:


Output data of PROFIBUS master (setpoints) received at the incorrect instant in time within the PROFIBUS clock cycle.



Remedy:




  • check bus configuration.

  • check parameters for clock cycle synchronization (ensure To > Tdx).


A01925 (F)

Modbus TCP: connection interrupted

Cause:


The Ethernet connection to the Modbus controller is interrupted.



Remedy:




  • establish an Ethernet connection.

  • activate the Modbus controller.


A01930

PB/PN: current controller sampling time clock cycle synch. not equal

Cause:


The current controller sampling time of all drives must be set the same for the clock cycle synchronous operation.



Remedy:


Set current controller sampling time to identical values (p0115[0]).
A01931

PB/PN: speed controller sampling time clock cycle synch. not equal

Cause:


The speed controller sampling time of all drives must be set the same for the clock cycle synchronous operation.



Remedy:


Set the speed controller sampling times to identical values (p0115[1]).
A01932

PB/PN: clock cycle synchronization missing for DSC

Cause:


There is no clock synchronization or clock synchronous sign of life and DSC is selected.



Remedy:


Set clock synchronization across the bus configuration and transfer clock synchronous sign-of-life.
A01940

PB/PN: clock cycle synchronism not reached

Cause:


It was not possible to synchronize to the clock cycle specified by the master.



Remedy:




  • check the master application and bus configuration.

  • check the consistency between the clock cycle input and setting at the master.


A01941

PB/PN: clock cycle signal missing when establishing bus communication

Cause:


The global control telegram for synchronization is not being received.



Remedy:


Check the master application and bus configuration.
A01943

PB/PN: clock cycle signal error when establishing bus communication

Cause:


The global control telegram for synchronization is being irregularly received.



Remedy:




  • check the master application and bus configuration.

  • check the consistency between the clock cycle input and setting at the master.


A01944

PB/PN: sign-of-life synchronism not reached

Cause:


Synchronization with the master sign-of-life could not be completed.



Remedy:




  • ensure that the master correctly increments the sign-of-life.

  • correct the interconnection of the master sign-of-life (p2045).


A01945

PROFIBUS: Connection to the Publisher failed

Cause:


For PROFIBUS peer-to-peer data transfer, the connection to at least one Publisher has failed.



Remedy:




  • check the PROFIBUS cables.

  • carry out a first commissioning of the Publisher that has the failed connection.


F01946 (A)

PROFIBUS: Connection to the Publisher aborted

Cause:


The connection to at least one Publisher for PROFIBUS peer-to-peer data transfer has been aborted.



Remedy:




  • check the PROFIBUS cables.

  • check the state of the Publisher that has the aborted connection.


F01950 (N, A)

PB/PN: clock cycle synchronous operation synchronization unsuccessful

Cause:


Synchronization of the internal clock cycle to the global control telegram has failed.



Remedy:


Only for internal Siemens troubleshooting.
F01951

CU SYNC: Synchronization application clock cycle missing

Cause:


Synchronization with the Control Unit was unsuccessful.



Remedy:




  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade the software of the DRIVE-CLiQ components.

  • upgrade the Control Unit software.


F01952
CU DRIVE-CLIQ: Synchronization of component not supported

Cause:
The existing system configuration requires that the connected DRIVE-CLiQ components support the synchronization between the basic clock cycle, DRIVE-CLiQ clock cycle and the application clock cycle. However, not all DRIVE-CLiQ components have this functionality.

Fault value (r0949, interpret decimal):

Component number of the first faulty DRIVE-CLiQ component.



Remedy:


  • Upgrade the firmware of the component specified in the fault value.

  • Note: If required, also upgrade additional components in the DRIVE-CLiQ line.


A01953
CU SYNC: Synchronization not completed

Cause:
After the drive system is switched on, the synchronization between the basic clock cycle, DRIVE-CLiQ clock cycle and application clock cycle was started but was not completed within the selected time tolerance.

Alarm value (r2124, interpret decimal):

Only for internal Siemens troubleshooting.



Remedy:


  • Carry out a POWER ON (switch-off/switch-on) for all components.

  • If the error occurs after the drive sampling times were changed, and if a Terminal Module 31 (TM31) is being used, the sampling times (p0115, p4099) should be set as integer multiples to the drive clock cycles (p0115).


F01954
CU DRIVE-CLIQ: Synchronization unsuccessful

Cause:
Synchronization between the basic clock cycle, DRIVE-CLiQ clock cycle and application clock cycle was started and was not able to be successfully completed (e.g. after switch-on).

Fault value (r0949, interpret decimal):

Only for internal Siemens troubleshooting.



Remedy:


  • 1. Remove the cause of a possible DRIVE-CLiQ fault.

  • 2. Initiate a new synchronization, e.g. as follows:

    • remove the PROFIBUS master and re-insert again.

    • restart the PROFIBUS master.

    • switch off the Control Unit and switch on again.

    • carry out a Control Unit hardware reset (RESET button, p0972).

    • carry out a parameter reset and download the saved parameters (p0009 = 30, p0976 = 2, 3).




A01955
CU DRIVE-CLIQ: Synchronization DO not completed

Cause:
After the drive system is switched on, the synchronization between the basic clock cycle, DRIVE-CLiQ clock cycle and application clock cycle was started but was not completed within the selected time tolerance.

Alarm value (r2124, interpret decimal):

Only for internal Siemens troubleshooting.



Remedy:


  • Carry out a POWER ON (switch-off/switch-on) for all components of the DO.


A01980
PN: cyclic connection interrupted

Cause:
The cyclic connection to the PROFINET controller is interrupted.

See also: r8936 (PN cyclic connection state)



Remedy:


  • Establish the PROFINET connection and activate the PROFINET controller in the cyclic mode.


A01981
PN: Maximum number of controllers exceeded

Cause:
A controller attempts to establish a connection to the drive, and as a consequence exceeds the permitted number of PROFINET connections. The alarm disappears automatically after approx. 30 seconds.

Alarm value (r2124, interpret hexadecimal):

yyyyxxxx hex: yyyy = info. 1, xxxx = info. 2

Info 1 = 0: number of RT connections exceeded

Info 1 > 0: number of IRT connections exceeded

Info 2: permitted number of connections



Remedy:


  • Check the configuration of the PROFINET controllers as well as the p8929 setting.

  • See also: p8929 (PN remote controller number)


A01982
PN: second controller missing

Cause:
Connections to two PROFINET controllers are expected. However, only the connection to a PROFINET controller is present.

  • the PROFINET function “Shared Device” is activated (p8929 = 2).

  • system redundancy is activated.




Remedy:


  • Check the configuration of the PROFINET controllers as well as the p8929 setting.

  • See also: p8929 (PN remote controller number)


A01983
PN: system redundancy switchover running

Cause:
The “PROFINET system redundancy” function is configured and the connection between the primary control and drive device is interrupted. The backup controller assumes control of the drive device.



Remedy:


  • Not necessary.

  • The alarm is automatically withdrawn after switchover has been successfully completed.


A01989
PN: internal cyclic data transfer error

Cause:
The cyclic actual values and/or setpoints were not transferred within the specified times.

Alarm value (r2124, interpret hexadecimal):

Only for internal Siemens troubleshooting.



Remedy:


  • Correctly set T_io_input or T_io_output.


A01990 (F)
USS: PZD configuration error

Cause:
The configuration of the process data (PZD) for the USS protocol is incorrect.

Alarm value (r2124, interpret decimal):

2: PZD amount (p2022) too great for the first drive object (p978[0]).

The number of possible PZD items in a drive object is determined by the number of indices in r2050/p2051.



Remedy:


  • For alarm value = 2:

    Check the amount of USS PZD (p2022) and the maximum PZD amount (r2050/p2051) for the first drive object (p0978[0]).


A02000
Function generator: Start not possible

Cause:
The function generator has already been started.



Remedy:


  • Stop the function generator and restart again if necessary.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4800 (Function generator control)


A02005
Function generator: Drive does not exist

Cause:
The drive object specified for connection does not exist.

See also: p4815 (Function generator drive number)



Remedy:


  • Use the existing drive object with the corresponding number.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4815 (Function generator drive number)


A02006
Function generator: No drive specified for connection

Cause:
No drive specified for connection in p4815.

See also: p4815 (Function generator drive number)



Remedy:


  • At least one drive to be connected must be specified in p4815.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4815 (Function generator drive number)


A02007
Function generator: Drive not SERVO / VECTOR / DC_CTRL

Cause:
The drive object specified for connection is not a SERVO / VECTOR or DC_CTRL.

See also: p4815 (Function generator drive number)



Remedy:


  • Use a SERVO / VECTOR / DC_CTRL drive object with the corresponding number.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.




A02008
Function generator: Drive specified a multiple number of times

Cause:
The drive object specified for connection is already specified.

Alarm value (r2124, interpret decimal):

Drive object number of the drive object that is specified a multiple number of times.



Remedy:


  • Specify a different drive object.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.




A02009
Function generator: Illegal mode

Cause:
The set operating mode (p1300) of the drive object is not permissible when using the function generator.

Alarm value (r2124, interpret decimal):

Number of the drive object involved.



Remedy:


  • Change the operating mode for this drive object to p1300 = 20 (encoderless speed control) or p1300 = 21 (speed control with encoder).

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.




A02010
Function generator: Speed setpoint from the drive is not zero

Cause:
The speed setpoint of a drive selected for connection is greater than the value for the standstill detection set using p1226.



Remedy:


  • For all of the drives specified for connection, set the speed setpoints to zero.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.




A02011
Function generator: The actual drive speed is not zero

Cause:
The speed actual value of a drive selected for connection is greater than the value for the standstill detection set using p1226.



Remedy:


  • Set the relevant drives to zero speed before starting the function generator.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.




A02015
Function generator: Drive enable signals missing

Cause:
The master control and/or enable signals are missing to connect to the specified drive.

See also: p4815 (Function generator drive number)



Remedy:


  • Fetch the master control to the specified drive object and set all enable signals.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.




A02016
Function generator: Magnetizing running

Cause:
Magnetizing has not yet been completed on a drive object specified for connection.

Alarm value (r2124, interpret decimal):

Number of the drive object involved.

See also: p4815 (Function generator drive number)



Remedy:


  • Wait for magnetizing of the motor (r0056.4).

  • Note: The alarm is reset as follows:

    • restart the function generator.



  • See also: r0056 (Status word, closed-loop control)


A02020
Function generator: Parameter cannot be changed

Cause:
This parameter setting cannot be changed when the function generator is active (p4800 = 1).

See also: p4810, p4812, p4813, p4815, p4820, p4821, p4822, p4823, p4824, p4825, p4826, p4827, p4828, p4829



Remedy:


  • stop the function generator before parameterizing (p4800 = 0).

  • if required, start the function generator (p4800 = 1).

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4800 (Function generator control)


A02025
Function generator: Period too short

Cause:
The value for the period is too short.

See also: p4821 (Function generator period)



Remedy:


  • Check and adapt the value for the period.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4821 (Function generator period)


A02026
Function generator: Pulse width too high

Cause:
The selected pulse width is too high. The pulse width must be less than the period duration.

See also: p4822 (Function generator pulse width)



Remedy:


  • Reduce pulse width.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4821 (Function generator period), p4822 (Function generator pulse width)


A02030
Function generator: Physical address equals zero

Cause:
The specified physical address is zero.

See also: p4812 (Function generator physical address)



Remedy:


  • Set a physical address with a value other than zero.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4812 (Function generator physical address)


A02040
Function generator: Illegal value for offset

Cause:
The value for the offset is higher than the value for the upper limit or lower than the value for the lower limit.

See also: p4826 (Function generator offset)



Remedy:


  • Adjust the offset value accordingly.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4826 (Function generator offset), p4828 (Function generator lower limit), p4829 (Function generator upper limit)


A02041
Function generator: Illegal value for bandwidth

Cause:
The bandwidth referred to the time slice clock cycle of the function generator has either been set too low or too high. Depending on the time slice clock cycle, the bandwidth is defined as follows:

Bandwidth_max = 1 / (2 x time slice clock cycle)

Bandwidth_min = Bandwidth_max / 100000

Example:

Assumption: p4830 = 125 µs

–> Bandwidth_max = 1 / (2 x 125 µs) = 4000 Hz

–> Bandwidth_min = 4000 Hz / 100000 = 0.04 Hz

Note:

p4823: Function generator bandwidth

p4830: Function generator time slice clock cycle



Remedy:


  • Check the value for the bandwidth and adapt accordingly.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: p4823 (Function generator bandwidth), p4830 (Function generator time slice cycle)


A02047
Function generator: Time slice clock cycle invalid

Cause:
The time slice clock cycle selected does not match any of the existing time slices.

See also: p4830 (Function generator time slice cycle)



Remedy:


  • Enter an existing time slice clock cycle. The existing time slices can be read out via p7901.

  • Note: The alarm is reset as follows:

    • remove the cause of this alarm.

    • restart the function generator.



  • See also: r7901 (Sampling times)


A02050
Trace: Start not possible

Cause:
The trace has already been started.

See also: p4700 (Trace control)



Remedy:


  • Stop the trace and, if necessary, start again.


A02051
Trace: recording not possible as a result of know-how protection

Cause:
TRACE recording is not possible as at least one signal or trigger signal being used is under know-how protection.

Alarm value (r2124, interpret decimal):

1: Recorder 0

2: Recorder 1

3: Recorders 0 and 1

See also: p4700, p4711, p4730, p4731, p4732, p4733, p4734, p4735, p4736, p4737



Remedy:


  • Temporarily activate or deactivate know-how protection (p7766).

  • include the signal in the OEM exception list (p7763, p7764).

  • Where relevant do not record the signal.

  • See also: p7763 (KHP OEM exception list number of indices for p7764), p7764 (KHP OEM exception list)


A02055
Trace: Recording time too short

Cause:
The trace duration is too short. The minimum is twice the value of the trace clock cycle.

See also: p4721 (Trace recording time)



Remedy:


  • Check the selected recording time and, if necessary, adjust.


A02056
Trace: Recording cycle too short

Cause:
The selected recording cycle is shorter than the selected basic clock cycle 0 (p0110[0]).

See also: p4720 (Trace recording cycle)



Remedy:


  • Increase the value for the trace cycle.


A02057
Trace: Time slice clock cycle invalid

Cause:
The time slice clock cycle selected does not match any of the existing time slices.

See also: p4723 (Trace time slice cycle)



Remedy:


  • Enter an existing time slice clock cycle. The existing time slices can be read out via p7901.

  • See also: r7901 (Sampling times)


A02058
Trace: Time slice clock cycle for endless trace not valid

Cause:
The selected time slice clock cycle cannot be used for the endless trace

See also: p4723 (Trace time slice cycle)



Remedy:


  • Enter the clock cycle of an existing time slice with a cycle time >= 2 ms for up to 4 recording channels or >= 4 ms from 5 recording channels per trace.

  • The existing time slices can be read out via p7901.

  • See also: r7901 (Sampling times)


A02059
Trace: Time slice clock cycle for 2 x 8 recording channels not valid

Cause:
The selected time slice clock cycle cannot be used for more than 4 recording channels.

See also: p4723 (Trace time slice cycle)



Remedy:


  • Enter the clock cycle of an existing time slice with a cycle time >= 4 ms or reduce the number of recording channels to 4 per trace.

  • The existing time slices can be read out via p7901.

  • See also: r7901 (Sampling times)


A02060
Trace: Signal to be traced missing

Cause:


  • a signal to be traced was not specified.

  • the specified signals are not valid.


See also: p4730 (Trace record signal 0), p4731 (Trace record signal 1), p4732 (Trace record signal 2), p4733 (Trace record signal 3)



Remedy:


  • specify the signal to be traced.

  • check whether the relevant signal can be traced.


A02061
Trace: Invalid signal

Cause:


  • the specified signal does not exist.

  • the specified signal can no longer be traced (recorded).


See also: p4730 (Trace record signal 0), p4731 (Trace record signal 1), p4732 (Trace record signal 2), p4733 (Trace record signal 3)



Remedy:


  • specify the signal to be traced.

  • check whether the relevant signal can be traced.


A02062
Trace: Invalid trigger signal

Cause:


  • a trigger signal was not specified.

  • the specified signal does not exist.

  • the specified signal is not a fixed-point signal.

  • the specified signal cannot be used as a trigger signal for the trace.


See also: p4711 (Trace trigger signal)



Remedy:


  • Specify a valid trigger signal.


A02063
Trace: Invalid data type

Cause:
The specified data type to select a signal using a physical address is invalid.

See also: p4711 (Trace trigger signal), p4730 (Trace record signal 0), p4731 (Trace record signal 1), p4732 (Trace record signal 2), p4733 (Trace record signal 3)



Remedy:


  • Use a valid data type.


A02070
Trace: Parameter cannot be changed

Cause:
The trace parameter settings cannot be changed when the trace is active.

See also: p4700, p4710, p4711, p4712, p4713, p4714, p4715, p4716, p4720, p4721, p4722, p4730, p4731, p4732, p4733, p4780, p4781, p4782, p4783, p4789, p4795



Remedy:


  • stop the trace before parameterization.

  • if required, start the trace.


A02075
Trace: Pretrigger time too long

Cause:
The selected pretrigger time must be shorter than the trace time.

See also: p4721 (Trace recording time), p4722 (Trace trigger delay)



Remedy:


  • Check the pretrigger time setting and change if necessary.


F02080
Trace: Parameterization deleted due to unit changeover

Cause:
The trace parameterization in the drive unit was deleted due to a unit changeover or a change in the reference parameters.



Remedy:


  • Restart trace.


A02095
MTrace 0: multiple trace cannot be activated

Cause:
The following functions or settings are not permissible in conjunction with a multiple trace (trace recorder 0):

  • measuring function

  • long-time trace

  • trigger condition “immediate recording start” (IMMEDIATE)

  • trigger condition “start with function generator” (FG_START)




Remedy:


  • if required, deactivate the multiple trace (p4840[0] = 0).

  • deactivate function or setting that is not permissible

  • See also: p4840 (MTrace cycle number setting)


A02096
MTrace 0: cannot be saved

Cause:
It is not possible to save the measurement results of a multiple trace on the memory card (trace recorder 0). A multiple trace is not started or is canceled.

Alarm value (r2124, interpret decimal):

1: Memory card cannot be accessed.

– card is not inserted or is blocked by a mounted USB drive.

3: data save operation to slow.

– a second trace has been completed before the measurement results of the first trace were able to be saved.

– writing the measurement result files to the card is blocked by the parameter save.

4: Data save operation canceled.

– for instance, the file required for the data save operation was not able to be found.

See also: p4840 (MTrace cycle number setting)



Remedy:


  • insert or remove the memory card.

  • use a larger memory card.

  • configure a longer trace time or use an endless trace.

  • avoid saving parameters while a multiple trace is running.

  • check whether other functions are presently accessing measurement result files.


A02097
MTrace 1: multiple trace cannot be activated

Cause:
The following functions or settings are not permissible in conjunction with a multiple trace (trace recorder 1):

  • measuring function

  • long-time trace

  • trigger condition “immediate recording start” (IMMEDIATE)

  • trigger condition “start with function generator” (FG_START)




Remedy:


  • if required, deactivate the multiple trace (p4840[1] = 0).

  • deactivate function or setting that is not permissible

  • See also: p4840 (MTrace cycle number setting)


A02098
MTrace 1: cannot be saved

Cause:
It is not possible to save the measurement results of a multiple trace on the memory card (trace recorder 1). A multiple trace is not started or is canceled.

Alarm value (r2124, interpret decimal):

1: Memory card cannot be accessed.

– card is not inserted or is blocked by a mounted USB drive.

3: data save operation to slow.

– a second trace has been completed before the measurement results of the first trace were able to be saved.

– writing the measurement result files to the card is blocked by the parameter save.

4: Data save operation canceled.

– for instance, the file required for the data save operation was not able to be found.

See also: p4840 (MTrace cycle number setting)



Remedy:


  • insert or remove the memory card.

  • use a larger memory card.

  • configure a longer trace time or use an endless trace.

  • avoid saving parameters while a multiple trace is running.

  • check whether other functions are presently accessing measurement result files.


A02099
Trace: Insufficient Control Unit memory

Cause:
The memory space still available on the Control Unit is no longer sufficient for the trace function.



Remedy:
Reduce the memory required, e.g. as follows:

  • reduce the trace time.

  • increase the trace clock cycle.

  • reduce the number of signals to be traced.

  • See also: r4708 (Trace memory space required), r4799 (Trace memory location free)


A02100
Drive: Computing dead time current controller too short

Cause:
The value in p0118 produces a dead time of one clock cycle because it is prior to setpoint availability.

Possible causes:

  • a parameter backup with a version higher than 4.3 was loaded to a version less than or equal to 4.3.

  • the system properties after replacing a component no longer match the parameter assignment.


Alarm value (r2134, floating point):

Minimum value for p0118 where dead time no longer occurs.



Remedy:


  • set p0118 to zero.

  • set p0118 to a value greater than or equal to the alarm value (for p1810.11 = 1)

  • set p0117 (from the device) to an automatic setting (p0117 = 1).

  • check the firmware versions of the components involved.

  • See also: p0117 (Current controller computing dead time mode), p0118 (Current controller computing dead time)


A02150
TEC: Technology Extension cannot be loaded

Cause:
The system was not able to load a Technology Extension.

Alarm value (r2124, interpret hexadecimal):

10 hex (16 dec): The interface version in the DCB user library is not compatible to the DCC standard library that has been loaded.

12 hex (18 dec): A technology package was not able to be downloaded to a Control Unit because the warm restart necessary was not able to be performed.

Only for internal Siemens troubleshooting.



Remedy:


  • carry out a warm restart (p0009 = 30, p0976 = 2, 3).

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.

  • For alarm value = 10 hex (16 dec): Load a compatible DCB user library (compatible to the interface of the DCC standard library).

  • For alarm value = 12 hex (18 dec): Carry out a POWER ON (switch-off/switch-on) for all components.

  • Note: DCB: Drive Control Block, DCC: Drive Control Chart, TEC: Technology Extension

  • See also: r4950, r4955, p4956, r4957


F02151 (A)
TEC: internal software error

Cause:
An internal software error has occurred within a Technology Extension.

Fault value (r0949, interpret hexadecimal):

Only for internal Siemens troubleshooting.



Remedy:


  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.

  • replace the Control Unit.

  • Note: TEC: Technology Extension

  • See also: r4950, r4955, p4956, r4957


F02152 (A)
TEC: insufficient memory

Cause:
Too many functions have been configured on this Control Unit (e.g. too many drives, function modules, data sets, Technology Extensions, blocks, etc).

Fault value (r0949, interpret decimal):

Only for internal Siemens troubleshooting.



Remedy:

  • change the configuration on this Control Unit (e.g. fewer drives, function modules, data sets, Technology Extensions, blocks, etc).

  • use an additional Control Unit.

  • Note: TEC: Technology Extension


F02153
TEC: technology function does not exist

Cause:
A technology function (e.g. Technology Extension, DCB library) does not exist on the drive device. When configuring, a technology function is activated, which does not exist on the drive device. This can occur when downloading a project or when powering up.



Remedy:

  • load the required technology function to the drive device.

  • if required, deactivate the technology function not required in the configuration.

  • Note: DCB: Drive Control Block, TEC: Technology Extension


F03000
NVRAM fault on action

Cause:
A fault occurred during execution of action p7770 = 1 or 2 for the NVRAM data.

Fault value (r0949, interpret hexadecimal):

yyxx hex: yy = fault cause, xx = application ID

yy = 1: The action p7770 = 1 is not supported by this version if Drive Control Chart (DCC) is activated for the drive object concerned.

yy = 2: The data length of the specified application is not the same in the NVRAM and the backup.

yy = 3: The data checksum in p7774 is not correct.

yy = 4: No data available to load.

See also: p7770 (NVRAM action)



Remedy:

  • Perform the remedy according to the results of the troubleshooting.

  • if necessary, start the action again.


F03001
NVRAM checksum incorrect

Cause:
A checksum error occurred when evaluating the non-volatile data (NVRAM) on the Control Unit. The NVRAM data affected was deleted.



Remedy:

  • Carry out a POWER ON (switch-off/switch-on) for all components.


F03500 (A)
TM: Initialization

Cause:
When initializing the Terminal Modules, the terminals of the Control Unit or the Terminal Board 30, an internal software error has occurred.

Fault value (r0949, interpret decimal):

yxxx dex

y = Only for internal Siemens troubleshooting

xxx = component number (p0151)



Remedy:

  • switch-off/switch-on the power supply for the Control Unit.

  • check the DRIVE-CLIQ connection.

  • if required, replace the Terminal Module.

  • The Terminal Module should be directly connected to a DRIVE-CLIQ socket of the Control Unit.

  • If the fault occurs again, replace the Terminal Module.


A03501
TM: Sampling time change

Cause:
The sampling times of the inputs/outputs were changed. This change only becomes valid after the next boot.



Remedy:

  • Carry out a POWER ON.


F03505 (N, A)
Analog input wire breakage

Cause:
The wire-break monitoring for an analog input has responded. The input value of the analog input has exceeded the threshold value parameterized in p0761[0]. p0756[0]: analog input 0 (X131.7/X131.8)

Fault value (r0949, interpret decimal):

Note: For the following analog input type, the wire breakage monitoring is active: p0756[0] = 3 (4 … 20 mA with monitoring)



Remedy:

  • check the wiring to the signal source for interruptions.

  • check the magnitude of the injected current – it is possible that the infed signal is too low.

  • check the load resistor (250 Ohm).

  • Note: The input current measured by the analog input can be read in r0752[0]. For p756[0] = 3 (unipolar current input monitored (+4 … +20 mA)) the following applies: A current less than 4 mA is not displayed in r752[0] – but instead r752[0] = 4 mA is output.


F03505 (N, A)
TB: Analog input wire breakage

Cause:
The wire-break monitoring for an analog input has responded.



Remedy:

  • Check the wiring for interruptions.


F03505 (N, A)
TM: Analog input wire breakage

Cause:
The wire-break monitoring for an analog input has responded. The input value of the analog input has exceeded the threshold value parameterized in p4061[x].

Index x = 0: Analog input 0 (X521.1/X521.2)

Index x = 1: Analog input 1 (X521.3/X521.4)

Fault value (r0949, interpret decimal):

yxxx dec

y = analog input (0 = analog input 0 (AI 0), 1 = analog input 1 (AI 1))

xxx = component number (p0151)



Remedy:

  • Note: For the following analog input type, the wire breakage monitoring is active: p4056[x] = 3 (unipolar current input monitored (+4 … +20 mA)

  • check the wiring for interruptions.

  • check the magnitude of the injected current – it is possible that the infed signal is too low.

  • check the load resistor (250 Ohm).

  • Note: The input current measured by the Terminal Module can be read out from r4052[x]. For p4056[x] = 3 (unipolar current input monitored (+4 … +20 mA)) the following applies: A current less than 4 mA is not displayed in r4052[x] – but instead r4052[x] = 4 mA is output.


A03506 (F, N)
24 V power supply missing

Cause:
The 24 V power supply for the digital outputs (X124) is missing.



Remedy:

  • Check the terminals for the power supply voltage (X124, L1+, M).


A03507 (F, N)
Digital output not set

Cause:
Despite specification by the signal source the digital output has not been set.

Possible causes:

  • power supply missing.

  • the digital output is in current limiting (e.g. due to short-circuit).

  • the digital output is being used for Safety Extended Functions.

  • the control has authority to access the digital output by means of direct access (see also r0729).


Alarm value (r2124, interpret bitwise binary):

Digital output involved (structured the same as r0747).



Remedy:

  • check the 24 V power supply (e.g. X130.6 for CU310-2, ground is X130.5).

  • check the output terminals for short-circuits.

  • reset the signal source of the digital output for use by Safety Extended functions.

  • carry out a POWER ON (switch-off/switch-on).


A03510 (F, N)
Calibration data not plausible

Cause:
During ramp-up, the Terminal Module 31 (TM31) calibration data is read in and checked for plausibility. At least one calibration data point was determined to be invalid.

Alarm value (r2124, interpret binary):

Bit 1: 10 V value, analog input 0 invalid.

Bit 3: 10 V value, analog input 1 invalid.

Bit 4: Offset, analog output 0 invalid.

Bit 5: 10 V value, analog output 0 invalid.

Bit 6: Offset, analog output 1 invalid.

Bit 7: 10 V value, analog input 1 invalid.



Remedy:

  • switch-off/switch-on the power supply for the Control Unit.

  • check the DRIVE-CLIQ wiring.

  • Note: If it reoccurs, then replace the module. In principle, operation could continue. The analog channel involved possibly does not achieve the specified accuracy.


A03550
TM: Speed setpoint filter natural frequency > Shannon frequency

Cause:
The natural filter frequency of the speed setpoint filter (p1417) is greater than or equal to the Shannon frequency. The Shannon frequency is calculated according to the following formula: 0.5 / p4099[3]



Remedy:

  • Reduce the natural frequency of the speed setpoint filter (PT2 low pass) (p1417).


F03590 (N, A)
TM: Module not ready

Cause:
The Terminal Module involved does not send a ready signal and no valid cyclic data.

Fault value (r0949, interpret decimal):

Drive object number of the Terminal Module involved.



Remedy:

  • check the 24 V power supply.

  • check the DRIVE-CLIQ wiring.

  • check whether the sampling time of the drive object involved is not equal to zero (p4099[0]).


A05000 (N)
Power unit: Overtemperature heat sink AC inverter

Cause:
The alarm threshold for overtemperature at the inverter heat sink has been reached. The response is set using p0290. If the temperature of the heat sink increases by an additional 5 K, then fault F30004 is initiated.



Remedy:

  • Check the following:

    • is the ambient temperature within the defined limit values?

    • have the load conditions and the load duty cycle been appropriately dimensioned?

    • has the cooling failed?




A05001 (N)
Power unit: Overtemperature depletion layer chip

Cause:
Alarm threshold for overtemperature of the power semiconductor in the AC converter has been reached.

Note: the response is set using p0290. – if the depletion layer temperature increases by an additional 15 K, then fault F30025 is triggered.



Remedy:

  • Check the following:

    • is the ambient temperature within the defined limit values?

    • have the load conditions and the load duty cycle been appropriately dimensioned?

    • has the cooling failed?

    • pulse frequency too high?



  • Note: If the alarm occurs after reducing the current controller sampling time (p0115[0]) during the motor data identification (standstill measurement), then it is recommended that this is initially performed using the standard sampling time and then the sampling time should be subsequently changed over.

  • See also: r0037, p0290 (Power unit overload response)


A05002 (N)
Power unit: Air intake overtemperature

Cause:
The alarm threshold for the air intake overtemperature has been reached. For air-cooled power units, the threshold is 42 °C (hysteresis 2 K). The response is set using p0290. If the air intake temperature increases by an additional 13 K, then fault F30035 is output.



Remedy:

  • Check the following:

    • is the ambient temperature within the defined limit values?

    • has the fan failed? Check the direction of rotation.




A05003 (N)
Power unit: Internal overtemperature

Cause:
The alarm threshold for internal overtemperature has been reached. If the temperature inside the power unit increases by an additional 5 K, then fault F30036 is triggered.



Remedy:

  • Check the following:

    • is the ambient temperature within the defined limit values?

    • has the fan failed? Check the direction of rotation.




A05004 (N)
Power unit: Rectifier overtemperature

Cause:
The alarm threshold for the overtemperature of the rectifier has been reached. The response is set using p0290. If the temperature of the rectifier increases by an additional 5 K, then fault F30037 is triggered.



Remedy:

  • Check the following:

    • is the ambient temperature within the defined limit values?

    • have the load conditions and the load duty cycle been appropriately dimensioned?

    • has the fan failed? Check the direction of rotation.

    • has a phase of the line supply failed?

    • is an arm of the supply (incoming) rectifier defective?




A05005
Cooling unit: Cooling medium flow rate too low

Cause:
Cooling unit: Alarm – flow rate has fallen below the alarm value



Remedy:

  • check the feedback signals and parameter assignment (p0260 … p0267).

  • check the coolant feed.


A05006 (N)
Power unit: Overtemperature thermal model

Cause:
The temperature difference between the chip and heat sink has exceeded the permissible limit value (blocksize power units only). Depending on p0290, an appropriate overload response is initiated.

See also: r0037



Remedy:

  • Not necessary. The alarm disappears automatically once the limit value is undershot.

  • Note: If the alarm does not disappear automatically and the temperature continues to rise, this can result in fault F30024.

  • See also: p0290 (Power unit overload response)


N05007 (A)
Power unit: Overtemperature thermal model (chassis PU)

Cause:
The temperature difference between the chip and heat sink has exceeded the permissible limit value (r0293) (chassis power units only). Depending on p0290, an appropriate overload response is initiated.

See also: r0037, r0293 (Power unit alarm threshold model temperature)



Remedy:

  • Not necessary. The alarm disappears automatically once the limit value is undershot.

  • See also: p0290 (Power unit overload response)


F05050
Parallel circuit: Pulse enable in spite of pulse inhibit

Cause:
A power unit signals that the pulses are enabled although the pulses are inhibited.

Fault value (r0949, interpret decimal):

Number of the power unit involved.



Remedy:

  • The power unit is defective and must be replaced.


F05051
Parallel circuit: Power unit pulse enable missing

Cause:
For one or several power units, the pulses were not able to be enabled.

Fault value (r0949, interpret decimal):

Number of the power unit involved.



Remedy:

  • acknowledge power unit faults that are still present.

  • inhibit the pulses of the power unit involved (p7001).


A05052 (F)
Parallel circuit: Illegal current asymmetry

Cause:
The deviation of the individual currents of the power units exceeds the alarm threshold specified in p7010.

Alarm value (r2124, interpret decimal):

1: Phase U.

2: Phase V.

3: Phase W.



Remedy:

  • inhibit the pulses of the faulted power unit (p7001).

  • check the connecting cables. Loose contacts can cause current spikes.

  • the motor reactors are non-symmetrical or faulty and must be replaced.

  • the CTs must be calibrated or replaced.


A05053 (F)
Parallel circuit: Inadmissible DC link voltage asymmetry

Cause:
The deviation of the DC link voltage measured values exceeds the alarm threshold specified in p7011.



Remedy:

  • inhibit the pulses of the faulted power unit (p7001).

  • check the DC link connecting cables.

  • the DC link voltage measurement is incorrect and must be calibrated or renewed.


A05054
Parallel circuit: Power unit deactivated

Cause:
For the drive object involved, fewer power units connected in parallel are active than exist in the target topology. Operation is only possible at reduced power (power derating).



Remedy:

  • Re-activate the deactivated power units if required.

  • See also: p0125 (Activate/deactivate power unit components), p0895 (Activate/deactivate power unit components), p0897 (Parking axis selection)


F05055
Parallel connection: Power units with illegal code numbers

Cause:
The code numbers of the power units do not match. For parallel circuit configurations, only power units with identical power unit data may be used.

Fault value (r0949, interpret decimal):

Parameter in which the first different power unit code number was detected.

Possible causes:

  • the code numbers of the power units do not match.

  • For booksize drive units, the following additionally applies:

    • a parallel connection is not possible for the power units being used.

    • there are too many power units being used in the parallel connection.







Remedy:

  • Use power units with the same code number.

  • For booksize drive units, the following additionally applies:

    • use power units which are permitted for a parallel connection.

    • reduce the number of power units being used in the parallel connection.




F05056
Parallel circuit: Power unit EEPROM versions differ

Cause:
The EEPROM versions of the power units do not match.

Fault value (r0949, interpret decimal):

Parameter in which the first different version number was detected.



Remedy:

  • Use power units with the same EEPROM version.

  • Note: For parallel circuit configurations, only power units with identical EEPROM versions may be used.


F05057
Parallel circuit: Power unit firmware versions differ

Cause:
The firmware versions of the power units connected in parallel do not match.

Fault value (r0949, interpret decimal):

Parameter in which the first different version number was detected.



Remedy:

  • Use power units with the same firmware version. For parallel circuit configurations, only power units with identical firmware versions may be used.


F05058
Parallel circuit: VSM EEPROM versions differ

Cause:
The EEPROM versions of the Voltage Sensing Modules (VSM) do not match.

Fault value (r0949, interpret decimal):

Parameter in which the first different version number was detected.



Remedy:

  • For parallel circuit configurations, only Voltage Sensing Modules (VSM) with identical EEPROM versions may be used.


F05059
Parallel circuit: VSM firmware versions differ

Cause:
The firmware versions of the Voltage Sensing Module (VSM) do not match.

Fault value (r0949, interpret decimal):

Parameter in which the first different version number was detected.



Remedy:

  • For parallel circuit configurations, only Voltage Sensing Modules (VSM) with identical firmware versions may be used.


F05060
Parallel circuit: Power unit firmware version does not match

Cause:
Firmware from version V02.30.01.00 is required when connecting the power units in parallel.



Remedy:

  • Update the firmware of the power units (at least V02.30.01.00).


F05061
Infeed VSM count

Cause:
The number of active Voltage Sensing Modules (VSM) for the drive object infeed with chassis power units is not correct. For A_Infeed, each active power unit must be assigned an active VSM also for a parallel circuit configuration. For S_Infeed, the active drive object, must be assigned at least one active VSM.

Fault value (r0949, interpret decimal):

Number of VSMs that are currently assigned to the drive object.



Remedy:

  • Adapts the number of active Voltage Sensing Modules (VSM).


F05064
Parallel connection: Pulse synchronization error

Cause:
The pulse synchronization of at least one of the power units connected in parallel is incorrect.



Remedy:

  • Restart the drive system.


A05065 (F, N)
Voltage measured values not plausible

Cause:
The voltage measurement does not supply any plausible values and is not used.

Alarm value (r2124, interpret bitwise binary):

Bit 1: Phase U

Bit 2: Phase V

Bit 3: Phase W



Remedy:

  • The following parameterization must be made in order to deactivate the alarm:

    • Deactivate voltage measurement (p0247.0 = 0).

    • Deactivate flying restart with voltage measurement (p0247.5 = 0) and deactivate fast flying restart (p1780.11 = 0).




F05118 (A)
Precharging contactor simultaneity monitoring time exceeded

Cause:
A feedback signal for the precharging contactor (ALM, SLM, BLM diode) or the line contactor (BLM thyristor) interconnected and the simultaneity monitoring (p0255[4, 6]) activated. After opening or closing a contactor of the parallel connection, after a monitoring time has elapsed, not all of the contactors have assumed the same state.

Fault value (r0949, interpret binary):

yyyyxxxx hex: yyyy = supplementary information, xxxx = fault cause

Fault cause:

  • Bit 0 = 1: simultaneity error when closing the contactors.

  • Bit 1 = 1: simultaneity error when opening the contactors.


Supplementary information:

  • Bit 0 = 1: PDS0 contactor is closed.

  • Bit 1 = 1: PDS1 contactor is closed.

  • Bit 2 = 1: PDS2 contactor is closed.

  • Bit 3 = 1: PDS3 contactor is closed.

  • Bit 4 = 1: PDS4 contactor is closed.

  • Bit 5 = 1: PDS5 contactor is closed.

  • Bit 6 = 1: PDS6 contactor is closed.

  • Bit 7 = 1: PDS7 contactor is closed.


Note:

ALM: Active Line Module, BLM: Basic Line Module, PDS: Power unit Data Set, SLM: Smart Line Module



Remedy:

  • check the monitoring time setting (p0255[4, 6]).

  • check the wiring and control of the contactor.

  • if required, replace the contactor.

  • See also: p0255 (Power unit contactor monitoring time)


F05119 (A)
Bypass contactor simultaneity monitoring time exceeded

Cause:
A feedback signal for the bypass contactor is interconnected and the simultaneity monitoring (p0255[5, 7]) activated. After opening or closing a contactor of the parallel connection, after a monitoring time has elapsed, not all of the contactors have assumed the same state.

Fault value (r0949, interpret binary):

yyyyxxxx hex: yyyy = supplementary information, xxxx = fault cause

Fault cause:

  • Bit 0 = 1: simultaneity error when closing the contactors.

  • Bit 1 = 1: simultaneity error when opening the contactors.


Supplementary information:

  • Bit 0 = 1: PDS0 contactor is closed.

  • Bit 1 = 1: PDS1 contactor is closed.

  • Bit 2 = 1: PDS2 contactor is closed.

  • Bit 3 = 1: PDS3 contactor is closed.

  • Bit 4 = 1: PDS4 contactor is closed.

  • Bit 5 = 1: PDS5 contactor is closed.

  • Bit 6 = 1: PDS6 contactor is closed.

  • Bit 7 = 1: PDS7 contactor is closed.


Note: PDS: Power unit Data Set



Remedy:

  • check the monitoring time setting (p0255[5, 7]).

  • check the wiring and control of the contactor.

  • if required, replace the contactor.

  • See also: p0255 (Power unit contactor monitoring time)


F06000
Infeed: Precharging monitoring time expired

Cause:
After the line contactor closes the power unit does not signal the READY state within the monitoring time (p0857). The end of the DC link precharging was not able to be completed for one of the following reasons:

  1. There is no line supply voltage connected.

  2. The line contactor/line side switch has not been closed.

  3. The line supply voltage is too low.

  4. Line supply voltage incorrectly set (p0210).

  5. The precharging resistors are overheated as there were too many precharging operations per time unit.

  6. The precharging resistors are overheated as the DC link capacitance is too high.

  7. The precharging resistors are overheated because when there is no “ready for operation” (r0863.0) of the infeed unit, power is taken from the DC link.

  8. The precharging resistors are overheated as the line contactor was closed during the DC link fast discharge through the Braking Module.

  9. The DC link has either a ground fault or a short-circuit.

  10. The precharging circuit is possibly defective (only for chassis units).


See also: p0210 (Drive unit line supply voltage), p0857 (Power unit monitoring time)



Remedy:

  • In general:

    • check the line supply voltage at the connecting terminals.

    • check the line supply voltage setting (p0210).

    • check the monitoring time and, if required, increase (p0857).

    • where relevant, observe additional power unit messages/signals (e.g. F30027).



  • For booksize units: Wait (approx. 8 min.) until the precharging resistors have cooled down. For this purpose, preferably disconnect the infeed unit from the line supply.

  • For 5): carefully observe the permissible precharging frequency (refer to the appropriate Equipment Manual).

  • For 6): check the total capacitance of the DC link and reduce in accordance with the maximum permissible DC link capacitance if necessary (refer to the appropriate Equipment Manual)

  • For 7): interconnect the ready-for-operation signal from the infeed unit (r0863.0) in the enable logic of the drives connected to this DC link

  • For 8): check the connections of the external line contactor. The line contactor must be open during DC link fast discharge.

  • For 9): check the DC link for ground faults or short circuits.


F06010
Infeed: Power unit EP 24 V missing in operation

Cause:
In operation, the pulse enable via terminal EP at the Line Module (X21.3, X21.4) was withdrawn.

Note: EP: Enable Pulses (pulse enable)



Remedy:

  • do not open the line side switch in operation – only when the pulses are inhibited.

  • check the wiring of terminal EP (X21.3, X21.4) at the Line Module to exclude any poor contacts.


F06100
Infeed: Shutdown due to line supply undervoltage condition

Cause:
The filtered (steady-state) value of the line supply voltage is less than the fault threshold (p0283).

Fault condition: Vrms < p0283 * p0210

Fault value (r0949, floating point): Actual steady-state line supply voltage.

Note: The occurrence of this fault is delayed by the time in p3492. If the fault is removed during this design time, then the power unit is not tripped (shut down).



Remedy:

  • check the line supply.

  • check the line supply voltage (p0210).

  • check the threshold value (p0283).


A06105 (F)
Infeed: Line supply undervoltage

Cause:
The filtered (steady-state) value of line supply voltage is lower than the alarm threshold (p0282).

Alarm condition: Vrms < p0282 * p0210

Alarm value (r2124, floating point): Actual steady-state line supply voltage.



Remedy:

  • check the line supply.

  • check the line supply voltage (p0210).

  • check the alarm threshold (p0282).


F06211
Infeed: Summation current impermissibly high

Cause:
The smoothed sum of the phase currents (i1 + i2 + i3) is impermissibly high. The summed current has exceeded the parameterized threshold for the ground fault monitoring (p0287).

Possible causes:

  • there is a ground fault that results in a high summation current (r0069.6). The DC component in the line currents can damage/destroy the power unit, reactor, filter or motor!

  • the current measurement in the power unit is defective.


Fault value (r0949, floating point): Smoothed total of the phase currents.



Remedy:

  • check the line supply for ground faults and remove any that are present.

  • check the set threshold for the ground fault monitoring (p0287).

  • if required, replace the power unit.

  • See also: p0287 (Ground fault monitoring threshold)


A06301 (F)
Infeed: Line supply overvoltage

Cause:
The filtered (steady-state) value of the rms line supply voltage Vrms is higher than the alarm threshold (p0281).

Alarm condition: Vrms > p0281 * p0210.

Alarm value (r2124, floating point): Actual steady-state line supply voltage.



Remedy:

  • check the line supply.

  • check the line supply voltage (p0210).

  • check the alarm threshold (p0281).

  • See also: p0210 (Drive unit line supply voltage)


F06310 (A)
Supply voltage (p0210) incorrectly parameterized

Cause:
For AC/AC drive units, the measured DC voltage lies outside the tolerance range after precharging has been completed. The following applies for the tolerance range: 1.16 * p0210 < r0070 < 1.6 * p0210

Note: The fault can only be acknowledged when the drive is switched off.

See also: p0210 (Drive unit line supply voltage)



Remedy:

  • check the parameterized supply voltage and if required change (p0210).

  • check the line supply voltage.

  • See also: p0210 (Drive unit line supply voltage)


F06311
Infeed: Supply voltage (p0210) incorrect

Cause:
The line voltage nominal value indicated in p0210 is outside the nominal voltage range of the power unit. After precharging was completed, the actual line supply voltage Vrms was calculated using the measured DC link voltage. This voltage Vrms does not lie within the extended tolerance range of the supply voltage set in p0210. The following applies for the extended tolerance range: 75 % * p0210 < Vrms < 120 % * p0210

Alarm value (r2124, floating point): Line supply voltage Vrms present.

See also: p0210 (Drive unit line supply voltage)



Remedy:

  • check the parameterized supply voltage and if required change (p0210).

  • check the line supply voltage.

  • See also: p0210 (Drive unit line supply voltage)


F06700 (A)
Infeed: Switch line contactor for load condition

Cause:
For an ON command, the infeed line contactor should be switched under load.



Remedy:

  • do not load the DC link if the infeed has not issued an operating signal (r0863.0 = 1).

  • after the infeed has been switched off, all power units connected to the DC link should be switched off. To realize this, the operating signal of the infeed (r0863.0) must be suitably interconnected.


A06810 (F)
Infeed: DC link voltage alarm threshold

Cause:
In operation, the DC link voltage has dropped to below the alarm threshold. The alarm threshold is obtained from the sum of p0279 and r0296. The status is also displayed in r3405.bit7.

Possible causes include:

  • line supply voltage dip or another line supply fault.

  • overload of the infeed.

  • for Active Line Module: Controller incorrectly parameterized.


See also: p0279 (DC link voltage offset alarm threshold), r0296 (DC link voltage undervoltage threshold), r3405



Remedy:

  • check the line voltage and line supply quality.

  • reduce the power drawn, avoid step-like load changes

  • for Active Line Module: Adapt the controller parameterization (e.g. automatic line supply identification (p3410 = 4, 5)).


A06900 (F)
Braking Module: Fault (1 -> 0)

Cause:
The Braking Module signals a fault (1 -> 0) via X21.4 (“booksize” format) or X21.5 (“chassis” format). This signal is wired to a system digital input and correspondingly interconnected using binector input p3866[0…7].

Possible causes:

  • wiring of the signal or BICO interconnection of the signal source incorrect.

  • overtemperature

  • electronics power supply missing.

  • ground fault/short-circuit.

  • internal component fault.


See also: p3866 (Braking Module fault)



Remedy:

  • check binector input p3866[0…7] and the wiring from terminal X21.4 (“booksize” format) or X21.5 (“chassis” format).

  • reduce the number of braking operations.

  • check the 24 V power supply of the component.

  • check for a ground fault or short circuit.

  • replace the component if necessary.


A06901
Braking Module: Pre-alarm I2t shutdown

Cause:
The Braking Module “Booksize” format signals “Pre-alarm I2t shutdown” via terminal X21.3. This signal is wired to a system digital input and correspondingly interconnected using binector input p3865[0…7].

Note: This function is not supported for the “chassis” format.



Remedy:

  • reduce the number of braking operations.

  • check binector input p3865[0…7] and the wiring from terminal X21.3 of the particular Braking Module.


A06904 (N)
Braking Module internal is inhibited

Cause:
The internal Braking Module was inhibited via binector input p3680 = 1 signal. In the inhibited state, energy cannot be dissipated using the braking resistor.

See also: p3680 (Braking Module internal inhibit)



Remedy:

  • Release the internal Braking Module (BI: p3680 = 0 signal).


A06905
Braking Module internal I2t shutdown alarm

Cause:
The internal Braking Module outputs an alarm due to the high I2t value. 80% of the maximum switch-on duration of the braking resistor has been reached.

Note: This message is also displayed via BO: p3685.

See also: r3685 (Digital Braking Module: Pre-alarm I2t shutdown)



Remedy:

  • Reduce the number of braking operations.


F06906 (A)
Braking Module internal fault

Cause:
The internal Braking Module outputs a fault due to overcurrent or an excessively high I2t value and is therefore inhibited.

Note: This message is also displayed via BO: p3686.

Fault value (r0949, interpret bitwise binary):

  • Bit 0 = 1: I2t exceeded

  • Bit 1 = 1: overcurrent


See also: r3686 (Digital Braking Module fault)



Remedy:

  • Reduce the number of braking operations.


F06907
Braking Module internal overtemperature

Cause:
The temperature sensor connected to the braking resistor signals an overtemperature. The Braking Module is still active. If the overtemperature persists for more than 60 s, fault F06908 is output, and the braking module is switched off.

See also: r3687 (Digital Braking Module pre-alarm overtemperature)



Remedy:

  • reduce the temperature at the sensor.

  • check the temperature sensor connection.


F06908
Braking Module internal overtemperature shutdown

Cause:
Braking module shut down due to overtemperature at the temperature sensor of the braking resistor. The overtemperature is detected by the sensor for longer than 60 s.

See also: r3688 (Braking Module internal overtemperature shutdown)



Remedy:

  • reduce the temperature at the sensor.

  • check the temperature sensor connection.


F06909
Braking Module internal Vce fault

Cause:
In the power unit, the monitoring of the collector-emitter voltage (U_ce) of the power semiconductor to control the braking resistor has responded.

Possible causes:

  • short circuit at the braking resistor terminals.

  • defective power semiconductor in the braking resistor control.


Note: Under certain circumstances, this alarm is also output if a braking resistor has not been connected and power is fed back into the Braking Module.

See also: r3689 (Digital Braking Module Uce fault)



Remedy:

  • connect a braking resistor.

  • check the braking resistor connection.

  • check the braking resistor.

  • carry out a POWER ON (switch-off/switch-on).

  • replace the unit.


A06921 (N)
Braking resistor phase unsymmetry

Cause:


  • the three resistors of the braking chopper are not symmetrical.

  • DC link voltage oscillations caused by fluctuating loads of the connected drives.





Remedy:

  • check the feeder cables to the braking resistors.

  • if required, increase the value for detecting asymmetry (p1364).

  • See also: p1360 (Braking chopper braking resistor cold), p1362 (Braking chopper activation threshold), r1363 (Braking chopper output voltage), p1364 (Braking chopper resistor asymmetry)


F06922
Braking resistor phase failure

Cause:
A phase failure for the brake resistor was detected.

Fault value (r0949, interpret decimal):

  • 11: Phase U

  • 12: Phase V

  • 13: Phase W


See also: p3235 (Phase failure signal motor monitoring time)



Remedy:

  • Check the feeder cables to the braking resistors.

  • See also: p1360 (Braking chopper braking resistor cold), p1362 (Braking chopper activation threshold), r1363 (Braking chopper output voltage), p1364 (Braking chopper resistor asymmetry)


F07011
Drive: Motor overtemperature

Cause:

KTY84/PT1000 or no sensor: The measured motor temperature or model temperature has exceeded the fault threshold (p0605) or the timer (p0606) has elapsed following the alarm threshold (p0604) being exceeded. The response parameterized in p0610 becomes active.

PTC or bimetallic NC contact: The response threshold of 1650 Ohm was exceeded or the NC contact opened and the timer (p0606) has expired. The response parameterized in p0610 becomes active.

Possible causes:

  • motor is overloaded.

  • the motor ambient temperature is too high.

  • PTC / bimetallic NC contact: Wire breakage or sensor not connected.


Fault value (r0949, interpret decimal): 200: The motor temperature model 1 (I2t) signals an overtemperature (p0612.0 = 1, p0611 > 0, p0615 reached).

Number of the temperature channel leading to the message (for SME/TM120 (p0601 = 10, 11)).

See also: p0604, p0605, p0606, p0612, p0613, p0625, p0626, p0627, p0628



Remedy:

  • reduce the motor load.

  • check the ambient temperature and the motor ventilation.

  • check the wiring and the connection of the PTC or bimetallic NC contact.

  • See also: p0604, p0605, p0606, p0612, p0625, p0626, p0627, p0628


A07012 (N)
Drive: Motor temperature model 1/3 overtemperature

Cause:
The motor temperature model 1/3 identified that the alarm threshold was exceeded. Hysteresis:2K.

Alarm value (r2124, interpret decimal):

200: Motor temperature model 1 (I2t): Temperature too high (p0605).

300: Motor temperature model 3: Temperature too high (p5398).

See also: r0034 (Motor utilization thermal), p0605 (Mot_temp_mod 1/2 sensor threshold and temperature value), p0611 (I2t motor model thermal time constant), p0612 (Mot_temp_mod activation), p0613 (Mot_temp_mod 1/3 ambient temperature)



Remedy:

  • check the motor load and if required, reduce.

  • check the motor ambient temperature.

  • check activation of the motor temperature model (p0612).

  • Motor temperature model 1 (I2t):

    • check the thermal time constant (p0611).

    • check the alarm threshold (p0605).



  • Motor temperature model 3:

    • check the motor type.

    • check the alarm threshold (p5398).

    • check the model parameters.




A07014 (N)
Drive: Motor temperature model configuration alarm

Cause:
A fault has occurred in the configuration of the motor temperature model.

Alarm value (r2124, interpret decimal): 1: All motor temperature models: It is not possible to save the model temperature

See also: p0610 (Motor overtemperature response)



Remedy:

  • set the response for motor overtemperature to “Alarm and fault, no reduction of I_max” (p0610 = 2).

  • See also: p0610 (Motor overtemperature response)


A07015
Drive: Motor temperature sensor alarm

Cause:
An error was detected when evaluating the temperature sensor set in p0600 and p0601. With the fault, the time in p0607 is started. If the fault is still present after this time has expired, then fault F07016 is output; however, at the earliest, 50 ms after alarm A07015.

Possible causes:

  • wire breakage or sensor not connected (KTY: R > 1630 Ohm, PT1000: R > 1720 Ohm).

  • measured resistance too low (PTC: R < 20 Ohm, KTY: R < 50 Ohm, PT1000: R < 603 Ohm).


Alarm value (r2124, interpret decimal): – if SME/TM120 is selected (p0601 = 10, 11), this is the number of the temperature channel leading to the message.



Remedy:

  • make sure that the sensor is connected correctly.

  • check the parameterization (p0600, p0601).

  • See also: r0035, p0600 (Motor temperature sensor for monitoring), p0601, p0607 (Temperature sensor fault timer)


F07016
Drive: Motor temperature sensor fault

Cause:
An error was detected when evaluating the temperature sensor set in p0600 and p0601.

Possible causes:

  • wire breakage or sensor not connected (KTY: R > 1630 Ohm, PT1000: R > 1720 Ohm).

  • measured resistance too low (PTC: R < 20 Ohm, KTY: R < 50 Ohm, PT1000: R < 603 Ohm).


Note: If alarm A07015 is present, the time in p0607 is started. If the fault is still present after this time has expired, then fault F07016 is output; however, at the earliest, 50 ms after alarm A07015.

Fault value (r0949, interpret decimal): – if SME/TM120 is selected (p0601 = 10, 11), this is the number of the temperature channel leading to the message.

See also: p0607 (Temperature sensor fault timer)



Remedy:

  • make sure that the sensor is connected correctly.

  • check the parameterization (p0600, p0601).

  • induction motors: Deactivate temperature sensor fault (p0607 = 0).

  • When TM120 and SMC/SME (p0601 = 10, 11) are being used, set the same sensor type on the drive (p4610 … p4613) as for TM120.

  • See also: r0035, p0600 (Motor temperature sensor for monitoring), p0601, p0607 (Temperature sensor fault timer)


F07080
Drive: Incorrect control parameter

Cause:
The closed-loop control parameters have been parameterized incorrectly (e.g. p0356 = L_spread = 0).

Fault value (r0949, interpret decimal): The fault value includes the parameter number involved.

See also: p0310, p0311, p0341, p0344, p0350, p0354, p0356, p0357, p0358, p0360, p0400, p0404, p0408, p0640, p1082, p1300



Remedy:

  • Modify the parameter indicated in the fault value (r0949) (e.g. p0640 = current limit > 0).

  • See also: p0311, p0341, p0344, p0350, p0354, p0356, p0358, p0360, p0400, p0404, p0408, p0640, p1082


F07082
Macro: Execution not possible

Cause:
The macro cannot be executed.

Fault value (r0949, interpret hexadecimal): ccccbbaa hex: cccc = preliminary parameter number, bb = supplementary information, aa = fault cause

Fault causes for the trigger parameter itself: 19: Called file is not valid for the trigger parameter. … 61: The setting of a value was unsuccessful.



Remedy:

  • check the parameter involved.

  • check the macro file and BICO interconnection.

  • See also: p0015, p0700, p1000, p1500


F07083
Macro: ACX file not found

Cause:
The ACX file (macro) to be executed was not able to be found in the appropriate directory.

Fault value (r0949, interpret decimal): Parameter number with which the execution was started.

See also: p0015, p0700, p1000, p1500



Remedy:

  • check whether the file is saved in the appropriate directory on the memory card.

  • Example: If p0015 is set to 1501, then the selected ACX file must be located in the following directory: /PMACROS/DEVICE/P15/PM001501.ACX


F07084
Macro: Condition for WaitUntil not fulfilled

Cause:
The WaitUntil condition set in the macro was not fulfilled in a certain number of attempts.

Fault value (r0949, interpret decimal): Parameter number for which the condition was set.



Remedy:

  • Check and correct the conditions for the WaitUntil loop.


F07085
Drive: Open-loop/closed-loop control parameters changed

Cause:
Open-loop/closed-loop control parameters have had to be changed.

Possible causes:

  1. As a result of other parameters, they have exceeded the dynamic limits.

  2. They cannot be used due to the fact that the hardware detected not having certain features.

  3. The value is estimated as the thermal time constant is missing.

  4. Motor temperature model 1 is activated as thermal motor protection is missing.


Fault value (r0949, interpret decimal): Changed parameter number.

340: The motor and control parameters were automatically calculated (p0340 = 1), because the vector control was subsequently activated as configuration (r0108.2).

611: The time constant for thermal motor model 1 was estimated.

612: Thermal motor model 1 was activated (p0612.0 = 1).

See also: p0640 (Current limit), p1082 (Maximum speed), p1300 (Open-loop/closed-loop control operating mode), p1800 (Pulse frequency setpoint)



Remedy:

  • Not necessary. It is not necessary to change the parameters as they have already been correctly limited.


F07086
Units changeover: Parameter limit violation due to reference value change

Cause:
A reference parameter was changed in the system. This resulted in the fact that for the parameters involved, the selected value was not able to be written in the per unit notation. The values of the parameters were set to the corresponding violated minimum limit/maximum limit or to the factory setting.

Possible causes: the steady-state minimum limit/maximum limit or that defined in the application was violated.

Fault value (r0949, parameter): Diagnostics parameter to display the parameters that were not able to be re-calculated.

See also: p0304, p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004



Remedy:

  • Check the adapted parameter value and if required correct.

  • See also: r9450 (Reference value change parameter with unsuccessful calculation)


F07088
Units changeover: Parameter limit violation due to units changeover

Cause:
A changeover of units was initiated. This resulted in a violation of a parameter limit

Possible causes for the violation of a parameter limit:

  • When rounding off a parameter corresponding to its decimal places, the steady-state minimum limit or maximum limit was violated.

  • inaccuracies for the data type “Floating Point”. In these cases, when the minimum limit is violated then the parameter value is rounded up and when the maximum limited is violated the parameter value is rounded down.


Fault value (r0949, interpret decimal): Diagnostics parameter r9451 to display all parameters whose value had to be adapted.

See also: p0100 (IEC/NEMA mot stds), p0349 (System of units motor equivalent circuit diagram data), p0505 (Selecting the system of units), p0595 (Technological unit selection)



Remedy:

  • Check the adapted parameter values and if required correct.

  • See also: r9451 (Units changeover adapted parameters)


A07089
Changing over units: Function module activation is blocked because the units have been changed over

Cause:
An attempt was made to activate a function module. This is not permissible if the units have already been changed over.

See also: p0100 (IEC/NEMA mot stds), p0349 (System of units motor equivalent circuit diagram data), p0505 (Selecting the system of units)



Remedy:

  • Restore units that have been changed over to the factory setting.


A07092
Drive: moment of inertia estimator still not ready

Cause:
The moment of inertia estimator has still not determined any valid values. The acceleration cannot be calculated. The moment of inertia estimator has stabilized, if the frictional values (p1563, p1564) as well as the moment of inertia value (p1493) have been determined and the appropriate status signal is set (r1407.26 = 1).

The following parameters influence the response of the moment of the inertia estimator: p1560, p1561, p1562



Remedy:

  • Traverse the axis until the moment of inertia estimator has stabilized. This alarm is automatically withdrawn after the moment of inertia estimator has stabilized.


A07094
General parameter limit violation

Cause:
As a result of the violation of a parameter limit, the parameter value was automatically corrected.

Minimum limit violated –> parameter is set to the minimum value.

Maximum limit violated –> parameter is set to the maximum value.

Alarm value (r2124, interpret decimal): Parameter number, whose value had to be adapted.



Remedy:

  • Check the adapted parameter values and if required correct.


F07100
Drive: Sampling times cannot be reset

Cause:
When resetting drive parameter (p0976) sampling times cannot be reset using p0111, p0112, p0115.

Fault value (r0949, interpret decimal): Parameter whose setting prevents the sampling times being reset.

See also: r0110 (Basic sampling times)



Remedy:

  • continue to work with the set sampling times.

  • before resetting the drive parameters, set the basic clock cycle p0110[0] to the original value.

  • See also: r0110 (Basic sampling times)


F07110
Drive: Sampling times and basic clock cycle do not match

Cause:
The parameterized sampling times do not match the basic clock cycle.

Fault value (r0949, interpret decimal): The fault value specifies the parameter involved.

See also: r0110, r0111, p0115



Remedy:

  • Enter the current controller sampling times so that they are identical to the basic clock cycle, e.g. by selecting p0112. Note which basic clock cycle is selected in p0111. The sampling times in p0115 can only be changed manually in the sampling times pre-setting “Expert” (p0112).

  • See also: r0110, r0111, p0112, p0115


A07200
Drive: Master control ON command present

Cause:
The ON/OFF1 command is present (no 0 signal). The command is either influenced via binector input p0840 (current CDS) or control word bit 0 via the master control.



Remedy:

  • Switch the signal via binector input p0840 (current CDS) or control word bit 0 via the master control to 0.


F07220 (N, A)
Drive: Master control by PLC missing

Cause:
The “master control by PLC” signal was missing in operation.

  • interconnection of the binector input for “master control by PLC” is incorrect (p0854).

  • the higher-level control has withdrawn the “master control by PLC” signal.

  • data transfer via the fieldbus (master/drive) was interrupted.





Remedy:

  • check the interconnection of the binector input for “master control by PLC” (p0854).

  • check the “master control by PLC” signal and, if required, switch in.

  • check the data transfer via the fieldbus (master/drive).

  • Note: If the drive should continue to operate after withdrawing “master control by PLC” then fault response must be parameterized to NONE or the message type should be parameterized as alarm.


F07300 (A)
Drive: Line contactor feedback signal missing

Cause:


  • the line contactor was not able to be closed within the time in p0861.

  • the line contactor was not able to be opened within the time in p0861.

  • the line contactor dropped out during operation

  • the line contactor has closed although the drive converter is switched off.





Remedy:

  • check the setting of p0860.

  • check the feedback circuit from the line contactor.

  • increase the monitoring time in p0861.

  • See also: p0860 (Line contactor feedback signal), p0861 (Line contactor monitoring time)


F07311
Bypass motor switch

Cause:

Fault value (r0949, interpret bitwise binary):

  • Bit 1: Switch “Closed” feedback signal missing.

  • Bit 2: Switch “Open” feedback signal missing.

  • Bit 3: Switch feedback signal too slow. After switching, the system waits for the positive feedback signal. If the feedback signal is received later than the specified time, then a fault trip (shutdown) is issued.

  • Bit 6: Drive switch feedback signal not consistent with the bypass state. The drive switch is closed when switching-on or when switching-in the motor.


See also: p1260 (Bypass configuration), r1261 (Bypass control/status word), p1266 (Bypass control command), p1267 (Bypass changeover source configuration), p1269 (Bypass switch feedback signal), p1274 (Bypass switch monitoring time)



Remedy:

  • check the transfer of the feedback signals.

  • check the switch.


F07312
Bypass LSS:

Cause:

Fault value (r0949, interpret bitwise binary):

  • Bit 1: Switch “Closed” feedback signal missing.

  • Bit 2: Switch “Open” feedback signal missing.

  • Bit 3: Switch feedback signal too slow. After switching, the system waits for the positive feedback signal. If the feedback signal is received later than the specified time, then a fault trip (shutdown) is issued.

  • Bit 6: Line Side Switch feedback signal not consistent with the bypass state. When switching-on or when switching-in the motor, the line side switch is closed without this having been requested from the bypass.


See also: p1260 (Bypass configuration), r1261 (Bypass control/status word), p1266 (Bypass control command), p1267 (Bypass changeover source configuration), p1269 (Bypass switch feedback signal), p1274 (Bypass switch monitoring time)



Remedy:

  • check the transfer of the feedback signals.

  • check the switch.


F07320
Drive: Automatic restart interrupted

Cause:


  • the specified number of restart attempts (p1211) has been completely used up because within the monitoring time (p1213) the faults were not able to be acknowledged. The number of restart attempts (p1211) is decremented at each new start attempt.

  • the monitoring time for the power unit has expired (p0857).

  • when exiting commissioning or at the end of the motor identification routine or the speed controller optimization, the drive unit is not automatically switched on again.


Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting.



Remedy:

  • increase the number of restart attempts (p1211). The actual number of starting attempts is displayed in r1214.

  • increase the delay time in p1212 and/or the monitoring time in p1213.

  • either increase or disable the monitoring time of the power unit (p0857).

  • reduce the delay time to reset the start counter p1213[1] so that fewer faults are registered in the time interval.


A07321
Drive: Automatic restart active

Cause:
The automatic restart (AR) is active. When the line supply returns and/or the causes of the existing faults are removed the drive is automatically restarted. The pulses are enabled and the motor starts to rotate.



Remedy:

  • the automatic restart (AR) should, if required, be inhibited (p1210 = 0).

  • an automatic restart can be directly interrupted by withdrawing the switch-on command (BI: p0840).


F07330
Flying restart: Measured search current too low

Cause:
During a flying restart, it was identified that the search current reached is too low. It is possible that the motor is not connected.



Remedy:

  • Check the motor feeder cables.


F07331
Flying restart: Function not supported

Cause:
It is not possible to power up with the motor rotating (no flying restart). In the following cases, the “flying restart” function is not supported:

Permanent-magnet synchronous motor (PMSM):

  • operation with U/f characteristic.

  • encoderless operation without a Voltage Sensing Module (VSM) being connected.


Separately excited synchronous motor (SESM):

  • operation with U/f characteristic.





Remedy:

  • deactivate the “flying restart” function (p1200 = 0).

  • change the open-loop/closed-loop control mode (p1300).

  • connect a Voltage Sensing Module (VSM) (voltage measurement).


N07332
Flying restart: maximum speed reduced

Cause:
The maximum speed that can be reached is reduced; at very high speeds problems associated with the flying restart can be encountered.

Possible causes: power ratio, power unit/motor too high



Remedy:

  • Parameter changes are not required.

  • Note: A flying restart at speeds above 3000 rpm should be avoided.


A07350 (F)
Drive: Measuring probe parameterized to a digital output

Cause:
The measuring probe is connected to a bi-directional digital input/output and the terminal is set as output.

Alarm value (r2124, interpret decimal):

  • 8: DI/DO 8 (X122.9/X132.1)

  • 9: DI/DO 9 (X122.10/X132.2)

  • 10: DI/DO 10 (X122.12/X132.3)

  • 11: DI/DO 11 (X122.13/X132.4)

  • 12: DI/DO 12 (X132.9)

  • 13: DI/DO 13 (X132.10)

  • 14: DI/DO 14 (X132.12)

  • 15: DI/DO 15 (X132.13)


Regarding the terminal designation: The first designation is valid for CU320, the second for CU305.



Remedy:

  • set the terminal as input (p0728).

  • de-select the measuring probe (p0488, p0489, p0580).


A07400 (N)
Drive: DC link voltage maximum controller active

Cause:
The DC link voltage controller has been activated because the upper switch-in threshold has been exceeded (r1242, r1282). The ramp-down times are automatically increased in order to maintain the DC link voltage (r0070) within the permissible limits. There is a system deviation between the setpoint and actual speeds. When the DC link voltage controller is switched out (disabled), this is the reason that the ramp-function generator output is set to the speed actual value.

See also: r0056 (Status word, closed-loop control), p1240 (Vdc controller or Vdc monitoring configuration), p1280 (Vdc controller or Vdc monitoring configuration (U/f))



Remedy:

  • If the controller is not to intervene:

    • increase the ramp-down times.

    • switch off the Vdc_max controller (p1240 = 0 for vector control, p1280 = 0 for U/f control).



  • If the ramp-down times are not to be changed: use a chopper or regenerative feedback unit.


A07401 (N)
Drive: DC link voltage maximum controller deactivated

Cause:
The Vdc_max controller can no longer maintain the DC link voltage (r0070) below the limit value (r1242, r1282) and was therefore switched out (disabled).

  • the line supply voltage is permanently higher than specified for the power unit.

  • the motor is permanently in the regenerative mode as a result of a load that is driving the motor.





Remedy:

  • check whether the input voltage is within the permissible range (if required, increase the value in p0210).

  • check whether the load duty cycle and load limits are within the permissible limits.


A07402 (N)
Drive: DC link voltage minimum controller active

Cause:
The DC link voltage controller has been activated as the lower switch-in threshold has been undershot (r1246, r1286). The kinetic energy of the motor is used to buffer the DC link. The drive is therefore braked.

See also: r0056 (Status word, closed-loop control), p1240 (Vdc controller or Vdc monitoring configuration), p1280 (Vdc controller or Vdc monitoring configuration (U/f))



Remedy:

  • The alarm disappears when power supply returns.


F07403 (N, A)
Drive: Lower DC link voltage threshold reached

Cause:
The DC link voltage monitoring is active (p1240, p1280 = 5, 6) and the lower DC link voltage threshold (r1246, r1286) was reached in the “Operation” state.



Remedy:

  • check the line supply voltage.

  • check the infeed.

  • adapt the device supply voltage (p0210) or the switch-on level (p1245, p1285).

  • disable the DC link voltage monitoring (p1240, p1280 = 0).


F07404
Drive: Upper DC link voltage threshold reached

Cause:


  • the DC link voltage monitoring is active (p1240, p1280 = 4, 6) and the upper DC link voltage threshold (r1242, r1282) was reached in the “Operation” state.

  • the monitoring of the DC link voltage p1284 has responded (only U/f control).





Remedy:

  • check the line supply voltage.

  • check the infeed.

  • adapt the device supply voltage (p0210).

  • if necessary, deactivate the DC link voltage monitoring (p1240, p1280 = 0).

  • adapt the monitoring of the DC link voltage (p1284, only U/f).


F07405 (N, A)

Drive: Kinetic buffering minimum speed fallen below

Cause:



During kinetic buffering the speed fell below minimum speed (p1257 or p1297 for vector drives with U/f control) and the line supply did not return.



Remedy:



Check the speed threshold for the Vdc_min controller (kinetic buffering) (p1257, p1297).

See also: p1257 (Vdc_min controller speed threshold), p1297 (Vdc_min controller speed threshold (U/f))
F07406 (N, A)

Drive: Kinetic buffering maximum time exceeded

Cause:



The maximum buffer time (p1255 and p1295 for vector drives with U/f control) has been exceeded without the line supply having returned.



Remedy:



Check the time threshold for Vdc-min controller (kinetic buffering) (p1255, p1295).

See also: p1255 (Vdc_min controller time threshold), p1295 (Vdc_min controller time threshold (U/f))
F07407

Drive: Vdc reduction not permissible

Cause:



For chassis power units, the reduction of the line voltage (see r0212.0) is only possible for closed-loop control of the DC link voltage.



Remedy:




  • Activate DC link voltage control for the motor/generator.

  • deactivate line voltage reduction (p0212.0 = 0).


See also: p0212 (Power unit configuration)
A07409 (N)

Drive: U/f control, current limiting controller active

Cause:



The current limiting controller of the U/f control was activated because the current limit was exceeded.



Remedy:



The alarm is automatically withdrawn after one of the following measures:

  • increase current limit (p0640).

  • reduce the load.

  • slow down the ramp up to the setpoint speed.


F07410

Drive: Current controller output limited

Cause:



The condition “l_act = 0 and Uq_set_1 longer than 16 ms at its limit” is present and can be caused by the following:

  • motor not connected or motor contactor open.

  • motor data and motor configuration (star-delta) do not match.

  • no DC link voltage present.

  • power unit defective.

  • the “flying restart” function is not activated.





Remedy:




  • connect the motor or check the motor contactor.

  • check the motor parameterization and the connection type (star-delta).

  • check the DC link voltage (r0070).

  • check the power unit.

  • activate the “flying restart” function (p1200).


F07411

Drive: Flux setpoint not reached when building up excitation

Cause:



When quick magnetizing is configured (p1401.6 = 1) the specified flux setpoint is not reached although 90% of the maximum current is specified.

  • incorrect motor data.

  • motor data and motor configuration (star-delta) do not match.

  • the current limit has been set too low for the motor.

  • induction motor (encoderless, open-loop controlled) in I2t limiting.

  • the Motor Module is too small.

  • the magnetizing time p0346 is too short.





Remedy:




  • correct the motor data. Perform motor data identification and rotating measurement.

  • check the motor configuration.

  • correct the current limits (p0640).

  • reduce the induction motor load.

  • if required, use a larger Motor Module.

  • check motor supply cable.

  • check power unit.

  • increase p0346.


F07412

Drive: Commutation angle incorrect (motor model)

Cause:



An incorrect commutation angle was detected that can result in a positive coupling in the speed controller.
Possible causes:

  • the phase sequence of the output phases for the motor is incorrect (e.g. the phases are interchanged).

  • the motor encoder is incorrectly adjusted with respect to the magnet position.

  • the motor encoder is damaged.

  • the angular commutation offset is incorrectly set (p0431).

  • data to calculate the motor model has been incorrectly set (p0356 (motor-stator leakage inductance) and/or p0350 (motor-stator resistance) and/or p0352 (cable resistance).

  • the changeover speed for the motor model is too low (p1752). The monitoring function only becomes effective above the changeover speed.

  • pole position identification might have calculated an incorrect value when activated (p1982 = 1).

  • the motor encoder speed signal is faulted.

  • the control loop is instable due to incorrect parameterization.





Remedy:




  • check the phase sequence for the motor, and if required, correct (wiring, p1820).

  • if the encoder mounting was changed – re-adjust the encoder.

  • replace the defective motor encoder.

  • correctly set the angular commutation offset (p0431). If required, determine using p1990.

  • correctly set the motor stator resistance, cable resistance and motor-stator leakage inductance (p0350, p0352, p0356).

  • Calculate the cable resistance from the cross-section and length, check the inductance and stator resistance using the motor data sheet, measure the stator resistance, e.g. using a multimeter – and if required, again identify the values using the stationary motor data identification (p1910).

  • increase the changeover speed for the motor model (p1752). The monitoring is completely deactivated for p1752 > p1082 (maximum speed).

  • with pole position identification activated (p1982 = 1) check the procedure for pole position identification (p1980) and force a new pole position identification procedure by means of de-selection followed by selection (p1982 = 0 -> 1).


Note:

For High Dynamic Motors (1FK7xxx-7xxx), for applications with a higher current, if necessary, the monitoring should be disabled.
F07413

Drive: Commutation angle incorrect (pole position identification)

Cause:



An incorrect commutation angle was detected that can result in a positive coupling in the speed controller.

Within the pole position identification routine (p1982 = 2):

– a difference of > 45 ° electrical to the encoder angle was determined.

For VECTOR, within the encoder adjustment (p1990 = 2):

– a difference of > 6 ° electrical to the encoder angle was determined.



Remedy:




  • correctly set the angular commutation offset (p0431).

  • re-adjust the motor encoder after the encoder has been replaced.

  • replace the defective motor encoder.

  • check the pole position identification routine. If the pole position identification routine is not suitable for this motor type, then disable the plausibility check (p1982 = 0).


A07416

Drive: Flux controller configuration

Cause:



The configuration of the flux control (p1401) is contradictory.



Remedy:



For fault cause = 1:

  • Shut down soft start (p1401.0 = 0).

  • Shut down quick magnetizing (p1401.6 = 0).


For fault cause = 2:

  • De-energize flux build-up control (p1401.2 = 0).

  • Shut down quick magnetizing (p1401.6 = 0).


For fault cause = 3:

  • Re-parameterize Rs identification (p0621 = 0, 1)

  • Shut down quick magnetizing (p1401.6 = 0).


F07417

Drive: Pulse technique not plausible (motor model)

Cause:



The evaluation of the test pulse response indicated incorrect values.



Remedy:



For fault value = 0:

  • acknowledge the fault and save parameter p1750.5 = 0 -> field-oriented control mode to standstill is not used and replaced by transition to open-loop control at low speeds.

  • upgrade the power unit firmware (at least V4.3) -> field-oriented control mode to standstill is available.


For fault value = 10:

  • POWER ON (switch-off/switch-on) the Control Unit and the power unit together again.

  • or carry out a manual warm restart (p0009 = 30, p0976 = 2, 3).

  • If this does not solve the problem: Replace the power unit component.


For fault value = 20:

  • control parameters might have been adjusted (factory setting, commissioning).

  • filters must not be connected between motor and converter/inverter.

  • check the motor.


F07422

Drive: Reference model natural frequency > Shannon frequency

Cause:



The natural filter frequency of the PT2 element for the reference model (p1433) is greater than the Shannon frequency. The Shannon frequency is calculated according to the following formula: 0.5 / p0115[1].



Remedy:




  • reduce the natural frequency of PT2 element for reference model (p1433).

  • reduce the speed controller sampling time (p0115[1]).


F07426 (A)

Technology controller actual value limited

Cause:



The actual value for the technology controller, interconnected via connector input p2264, has reached a limit.



Remedy:




  • adapt the limits to the signal level (p2267, p2268).

  • check the actual value normalization (p0595, p0596).

  • Deactivate evaluation of the limits (p2252.3)


A07428 (N)

Technology controller parameterizing error

Cause:



The technology controller has a parameterizing error. Alarm value (r2124, interpret decimal): 1: The upper output limit in p2291 is set lower than the lower output limit in p2292.



Remedy:



For alarm value = 1: Set the output limit in p2291 higher than in p2292.
F07434

Drive: It is not possible to change the direction of rotation with the pulses enabled

Cause:



A drive data set was selected – with the pulses enabled – which has a different parameterized direction of rotation (p1821). It is only possible to change the motor direction of rotation using p1821 when the pulses are inhibited.



Remedy:




  • change over the drive data set with the pulses inhibited.

  • ensure that the changeover to a drive data set does not result in the motor direction of rotation being changed (i.e. for these drive data sets, the same value must be in p1821).


F07435 (N)

Drive: Setting the ramp-function generator for sensorless vector control

Cause:



During operation with sensorless vector control (r1407.1) the ramp-function generator was stopped (p1141) or bypassed (p1122). An internal setting command of the ramp-function generator output caused the set setpoint speed to be frozen or was not able to be realized.

The drive is switched-on with flying restart activated (p1200), and at the same time the ramp-function generator is bypassed (p1122).



Remedy:




  • deactivate the holding command for the ramp-function generator (p1141).

  • do not bypass the ramp-function generator (p1122).

  • suppress the fault (p2101, p2119). This is necessary if the ramp-function generator is held using jogging and the speed setpoint is simultaneously inhibited (r0898.6).


A07440

EPOS: Jerk time is limited

Cause:



The calculation of the jerk time Tr = max(p2572, p2573) / p2574 resulted in an excessively high value so that the jerk time is internally limited to 1000 ms.



Remedy:




  • increase the jerk limiting (p2574).

  • reduce maximum acceleration or maximum deceleration (p2572, p2573).


A07441

LR: Save the position offset of the absolute encoder adjustment

Cause:



The status of the absolute encoder adjustment has changed.

In order to permanently save the determined position offset (p2525) and the determined number of the drive data set (p2733), they must be saved in a non-volatile fashion (p0971, p0977).

Possible causes:

  • motor or encoder were replaced (applies to EQN and DQI).

  • position-relevant parameters were changed.

  • an encoder that was not adjusted was adjusted (save the project in a non-volatile fashion using “Copy RAM to ROM”).





Remedy:



Readjust the encoder.
F07442 (A)

LR: Multiturn does not match the modulo range

Cause:



The ratio between the multiturn resolution and the modulo range (p2576) is not an integer number.

This results in the adjustment being set back, as the position actual value cannot be reproduced after switch-off/switch-on.



Remedy:



Make the ratio between the multiturn resolution and the modulo range an integer number.
F07443 (A)

LR: Reference point coordinate not in the permissible range

Cause:



The reference point coordinate received when adjusting the encoder via connector input p2599 lies outside the half of the encoder range and cannot be set as actual axis position.



Remedy:



Set the reference point coordinate to a lower value than specified in the fault value.
F07446 (A)

Load gear: Position tracking cannot be reset

Cause:



The position tracking cannot be reset.



Remedy:



Reset the position tracking as follows:

  • select encoder commissioning (p0010 = 4).

  • reset position tracking, position (p2720.2 = 1).

  • deselect encoder commissioning (p0010 = 0).


Then acknowledge the fault and, if necessary, re-adjust the absolute encoder (p2507).
F07447

Load gear: Position tracking, maximum actual value exceeded

Cause:



When the position tracking of the load gear is configured, the drive/encoder (motor encoder) identifies a maximum possible absolute position actual value (r2723) that can no longer be represented within 32 bits.



Remedy:




  • reduce the fine resolution (p0419).

  • reduce the multiturn resolution (p2721).


F07448 (A)

Load gear: Position tracking, linear axis has exceeded the maximum range

Cause:



For a configured linear axis/no modulo axis, the currently effective motor encoder (encoder 1) has exceeded the maximum possible traversing range.



Remedy:



The fault should be resolved as follows:

  • select encoder commissioning (p0010 = 4).

  • reset position tracking, position (p2720.2 = 1).

  • deselect encoder commissioning (p0010 = 0).


The fault should then be acknowledged and the absolute encoder adjusted.
F07449 (A)

Load gear: Position tracking actual position outside tolerance window

Cause:



When switched off, the currently effective motor encoder was moved through a distance greater than was parameterized in the tolerance window. It is possible that there is no longer any reference between the mechanical system and encoder.



Remedy:



Reset the position tracking as follows:

  • select encoder commissioning (p0010 = 4).

  • reset position tracking, position (p2720.2 = 1).

  • deselect encoder commissioning (p0010 = 0).


The fault should then be acknowledged and, if necessary, the absolute encoder adjusted (p2507).
F07450 (A)

LR: Standstill monitoring has responded

Cause:



After the standstill monitoring time (p2543) expired, the drive left the standstill window (p2542).

  • position actual value inversion incorrectly set (p0410).

  • standstill window set too small (p2542).

  • standstill monitoring time set too low (p2543).

  • position loop gain too low (p2538).

  • position loop gain too high (instability/oscillation, p2538).

  • mechanical overload.

  • Connecting cable, motor/drive converter incorrect (phase missing, interchanged).





Remedy:



Check the causes and resolve.
F07451 (A)

LR: Position monitoring has responded

Cause:



When the position monitoring time (p2545) expired, the drive had still not reached the positioning window (p2544).

  • positioning window parameterized too small (p2544).

  • position monitoring time parameterized too short (p2545).

  • position loop gain too low (p2538).

  • position loop gain too high (instability/oscillation, p2538).

  • drive mechanically locked.





Remedy:



Check the causes and resolve.
F07452 (A)

LR: Following error too high

Cause:



The difference between the position setpoint position actual value (following error dynamic model, r2563) is higher than the tolerance (p2546).

  • the drive torque or accelerating capacity exceeded.

  • position measuring system fault.

  • encoder cable interrupted.

  • position control sense incorrect.

  • mechanical system locked.

  • excessively high traversing velocity or excessively high position reference value (setpoint) differences





Remedy:



Check the causes and resolve.
F07453

LR: Position actual value preprocessing error

Cause:



An error has occurred during the position actual value preprocessing.



Remedy:



Check the encoder for the position actual value preprocessing.
A07454

LR: Position actual value preprocessing does not have a valid encoder

Cause:



One of the following problems has occurred with the position actual value preprocessing:

  • an encoder is not assigned for the position actual value preprocessing (p2502 = 0).

  • an encoder is assigned, but no encoder data set (p0187 = 99 or p0188 = 99 or p0189 = 99).

  • an encoder an an encoder data set have been assigned, however, the encoder data set does not contain any encoder data (p0400 = 0) or invalid data (e.g. p0408 = 0).





Remedy:



Check the drive data sets, encoder data sets and encoder assignment.
A07455

EPOS: Maximum velocity limited

Cause:



The maximum velocity (p2571) is too high to correctly calculate the modulo correction.



Remedy:




  • reduce the maximum velocity (p2571).

  • increase the sampling time for positioning (p0115[5]).


A07456

EPOS: Setpoint velocity limited

Cause:



The actual setpoint velocity is greater than the parameterized maximum velocity (p2571) and is therefore limited.



Remedy:




  • check the entered setpoint velocity.

  • reduce the velocity override (CI: p2646).

  • increase the maximum velocity (p2571).

  • check the signal source for the externally limited velocity (CI: p2594).


F07500

Drive: Power unit data set PDS not configured

Cause:



Only for controlled line supply infeed/regenerative feedback units: The power unit data set was not configured – this means that a data set number was not entered into the drive data set.



Remedy:



The index of the power unit data set associated with the drive data set should be entered into p0185.
F07501

Drive: Motor Data Set MDS not configured

Cause:



Only for power units: The motor data set was not configured – this means that a data set number was not entered into the associated drive data set.



Remedy:



The index of the motor data set associated with the drive data set should be entered into p0186.
See also: p0186 (Motor Data Sets (MDS) number)
F07502

Drive: Encoder Data Set EDS not configured

Cause:



Only for power units: The encoder data set was not configured – this means that a data set number was not entered into the associated drive data set.



Remedy:



The index of the encoder data set associated with the drive data set should be entered into p0187 (1st encoder), p0188 (2nd encoder) and p0189 (3rd encoder).
F07503

EPOS: STOP cam approached with the incorrect traversing direction

Cause:



The STOP cam MINUS was approached in the positive traversing direction or the STOP cam PLUS was approached in the negative traversing direction.



Remedy:




  • check the wiring of the STOP cam (BI: p2569, BI: p2570).

  • check the traversing direction to approach the STOP cam.


A07504

Drive: Motor data set is not assigned to a drive data set

Cause:



A motor data set is not assigned to a drive object.
All of the existing motor data sets in the drive data sets must be assigned using the MDS number (p0186[0…n]).
There must be at least as many drive data sets as motor data sets.



Remedy:



In the drive data sets, assign the non-assigned motor data set using the MDS number (p0186[0…n]).

  • check whether all of the motor data sets are assigned to drive data sets.

  • if required, delete superfluous motor data sets.

  • if required, set up new drive data sets and assign to the corresponding motor data sets.


A07505

EPOS: Task fixed stop not possible in the U/f/SLVC mode

Cause:



In the U/f/SLVC mode, an attempt was made to execute a traversing block with the “fixed stop” task. This is not possible.



Remedy:




  • check the traversing block and change the task.

  • change the open-loop/closed-loop control mode (p1300).


A07506

EPOS: check BICO interconnection between EPOS and position controller

Cause:



The BICO interconnections to transfer setpoints between EPOS and LR (position control) have not been set, although the BICO interconnections to transfer the fine resolutions have been set.



Remedy:



1. Disconnect BICO interconnections for the fine resolutions (CI: p2694 = 0, CI: p2695 = 0).

2. Set BICO interconnections for the setpoints (CI: p2530 = r2665, CI: p2531 = r2666).

3. Set BICO interconnections for the fine resolutions (CI: p2694 = r2696, CI: p2695 = r2697).
F07509

Drive: Component assignment missing

Cause:



A Drive Data Set (DDS) is assigned to a Motor Data Set (MDS) or Encoder Data Set (EDS) that does not have a component number.



Remedy:



In the drive data sets, no longer assign MDS/EDS using p0186, p0187, p0188, p0189 or set a valid component number.
F07510

Drive: Identical encoder in the drive data set

Cause:



More than one encoder with identical component number is assigned to a single drive data set. In one drive data set, it is not permissible that identical encoders are operated together.



Remedy:



Assign the drive data set to different encoders.
F07511

Drive: Encoder used a multiple number of times

Cause:



Each encoder may only be assigned to one drive and within a drive must – in each drive data set – either always be encoder 1, always encoder 2 or always encoder 3. This unique assignment has been violated.



Remedy:



Correct the double use of a component number using the two parameters coded in the fault value.
F07512

Drive: Encoder data set changeover cannot be parameterized

Cause:



Using p0141, a changeover of the encoder data set is prepared that is illegal. In this firmware release, an encoder data set changeover is only permitted for the components in the actual topology.



Remedy:



Every encoder data set must be assigned its own dedicated DRIVE-CLiQ socket. The component numbers of the encoder interfaces (p0141) must have different values within a drive object.
A07514 (N)

Drive: Data structure does not correspond to the interface module

Cause:



The interface mode “SIMODRIVE 611 universal” was set (p2038 = 1) and the data structure does not correspond to this mode.



Remedy:




  • check the data structure according to the possible settings mentioned in the cause.

  • check the interface mode (p2038).


F07515

Drive: Power unit and motor incorrectly connected

Cause:



A power unit (via PDS) was assigned to a motor (via MDS) in a drive data set that is not connected in the target topology. It is possible that a motor has not been assigned to the power unit (p0131).



Remedy:




  • assign the drive data set to a combination of motor and power unit permitted by the target topology.

  • adapt the target topology.

  • if required, for a missing motor, recreate the component (drive Wizard).


F07516

Drive: Re-commission the data set

Cause:



The assignment between the drive data set and motor data set (p0186) or between the drive data set and the encoder data set was modified (p0187). This is the reason that the drive data set must re-commissioned.



Remedy:



Commission the drive data set specified in the fault value (r0949).
F07517

Drive: Encoder data set changeover incorrectly parameterized

Cause:



An MDS cannot have different motor encoders in two different DDS.



Remedy:



If you wish to operate a motor once with one motor encoder and then another time with the other motor encoder, then you must set up two different MDSs, in which the motor data are the same.
F07518

Drive: Motor data set changeover incorrectly parameterized

Cause:



The system has identified that two motor data sets were incorrectly parameterized.

It is not possible to toggle between motor data sets.



Remedy:



Correct the parameterization of the motor data sets.
A07519

Drive: Motor changeover incorrectly parameterized

Cause:



With the setting p0833.0 = 1, a motor changeover via the application is selected. This is the reason that p0827 must have different values in the appropriate motor data set.



Remedy:




  • parameterize the appropriate motor data sets differently (p0827).

  • select the setting p0833.0 = 0 (motor changeover via the drive).


A07520

Drive: Motor cannot be changed over

Cause:



The motor cannot be changed over.



Remedy:



For alarm value = 1: Set the speed lower than the speed at the start of field weakening (r0063 < p0348).

For alarm value = 2, 3: Check the feedback signals of the contactor involved.
A07530

Drive: Drive Data Set DDS not present

Cause:



The selected drive data set is not available (p0837 > p0180). The drive data set was not changed over.



Remedy:




  • select the existing drive data set.

  • set up additional drive data sets.


A07531

Drive: Command Data Set CDS not present

Cause:



The selected command data set is not available (p0836 > p0170). The command data set was not changed over.



Remedy:




  • select the existing command data set.

  • set up additional command data sets.


A07541

Drive: Data set changeover not possible

Cause:



The selected drive data set changeover and the assigned motor changeover are not possible and are not carried out. For synchronous motors, the motor contactor may only be switched for actual speeds less than the speed at the start of field weakening (r0063 < p0348).



Remedy:



Reduce the speed to below the speed at the start of field weakening (r0063 < p0348).
A07550 (F, N)

Drive: Not possible to reset encoder parameters

Cause:



When carrying out a factory setting (e.g. using p0970 = 1), it was not possible to reset the encoder parameters. The encoder parameters are directly read out of the encoder via DRIVE-CLiQ.



Remedy:




  • repeat the operation.

  • check the DRIVE-CLiQ connection.


F07551

Drive encoder: No commutation angle information

Cause:



The commutation angle information is missing. This means that synchronous motors cannot be controlled (closed-loop control).



Remedy:



For fault cause = 1:

  • check the encoder parameterization (p0404).

  • use an encoder with track C/D, EnDat interface of Hall sensors.

  • activate the pole position identification routine (p1982 = 1) for motor encoders without absolute position information.


For fault cause = 2:

  • the quotient of the pole pair number divided by the ratio of the measuring gear must be an integer number: (p0314 * p0433) / p0432.


F07552 (A)

Drive encoder: Encoder configuration not supported

Cause:



The requested encoder configuration is not supported. Only bits may be requested in p0404 that are signaled as being supported by the encoder evaluation in r0456.



Remedy:




  • check the encoder parameterization (p0400, p0404).

  • use the matching encoder evaluation (r0456).


F07553 (A)

Drive encoder: Sensor Module configuration not supported

Cause:



The Sensor Module does not support the requested configuration.



Remedy:




  • check the encoder parameterization (p0430, p0437).

  • check the pole position identification routine (p1982).

  • use the matching encoder evaluation (r0458, r0459).


F07555 (A)

Drive encoder: Configuration position tracking

Cause:



For position tracking, the configuration is not supported. Position tracking can only be activated for absolute encoders. For linear axes, it is not possible to simultaneously activate the position tracking for load and measuring gears.



Remedy:



For fault value 0: use an absolute encoder.

For fault value 1: use a Control Unit with sufficient NVRAM.

For fault value = 2, 4: if necessary, de-select the position tracking (p0411 for the measuring gear, p2720 for the load gear).

For fault value 3: Only activate position tracking of the load gear in the same encoder data set if the gear ratio (p2504, p2505), axis type (p2720.1) and tolerance window (p2722) are also the same.
F07556

Measuring gear: Position tracking, maximum actual value exceeded

Cause:



When the position tracking of the measuring gear is configured, the drive/encoder identifies a maximum possible absolute position actual value (r0483) that cannot be represented within 32 bits.



Remedy:




  • reduce the fine resolution (p0419).

  • reduce the multiturn resolution (p0412).


A07557 (F)

Encoder 1: Reference point coordinate not in the permissible range

Cause:



The reference point coordinate received when adjusting the encoder via connector input CI:p2599 lies outside the half of the encoder range and cannot be set as actual axis position. The maximum permissible value is displayed in the supplementary information.



Remedy:



Set the reference point coordinate less than the value from the supplementary information.
F07575

Drive: Motor encoder not ready

Cause:



The motor encoder signals that it is not ready.

  • initialization of encoder 1 (motor encoder) was unsuccessful.

  • the function “parking encoder” is active (encoder control word G1_STW.14 = 1).

  • the encoder interface (Sensor Module) is deactivated (p0145).

  • the Sensor Module is defective.





Remedy:



Evaluate other queued faults via encoder 1.
F07800

Drive: No power unit present

Cause:



The power unit parameters cannot be read or no parameters are stored in the power unit. It is possible that the DRIVE-CLiQ cable between the Control Unit and power unit is interrupted or defective.



Remedy:




  • carry out a POWER ON (switch-off/switch-on) for all components.

  • check the DRIVE-CLiQ cable between the Control Unit and power unit.

  • check the power unit and replace if necessary.

  • check the Control Unit, and if required replace it.

  • after correcting the topology, the parameters must be again downloaded using the commissioning software.


F07801

Drive: Motor overcurrent

Cause:



The permissible motor limit current was exceeded.

  • effective current limit set too low.

  • current controller not correctly set.

  • U/f operation: Up ramp was set too short or the load is too high.

  • U/f operation: Short-circuit in the motor cable or ground fault.

  • U/f operation: Motor current does not match current of power unit.

  • Switch to rotating motor without flying restart function (p1200).





Remedy:




  • check the current limits (p0640).

  • vector control: Check the current controller (p1715, p1717).

  • U/f control: Check the current limiting controller (p1340 … p1346).

  • increase the up ramp (p1120) or reduce the load.

  • check the motor and motor cables for short-circuit and ground fault.

  • check the motor for the star-delta configuration and rating plate parameterization.

  • check the power unit and motor combination.

  • Choose “flying restart” function (p1200) if switched to rotating motor.


F07802

Drive: Infeed or power unit not ready

Cause:



After an internal switch-on command, the infeed or drive does not signal ready.

  • monitoring time is too short.

  • DC link voltage is not present.

  • associated infeed or drive of the signaling component is defective.

  • supply voltage incorrectly set.





Remedy:




  • increase the monitoring time (p0857).

  • ensure that there is a DC link voltage. Check the DC link busbar. Enable the infeed.

  • replace the associated infeed or drive of the signaling component.

  • check the line supply voltage setting (p0210).


A07805 (N)

Drive: Power unit overload I2t

Cause:



Alarm threshold for I2t overload (p0294) of the power unit exceeded. The response parameterized in p0290 becomes active.



Remedy:




  • reduce the continuous load.

  • adapt the load duty cycle.

  • check the assignment of the rated currents of the motor and Motor Module.


A07805 (N)

Infeed: Power unit overload I2t

Cause:



Alarm threshold for I2t overload (p0294) of the power unit exceeded.



Remedy:




  • reduce the continuous load.

  • adapt the load duty cycle.


F07807
Drive: Short-circuit/ground fault detected

Cause:

A phase-phase short-circuit or ground fault was detected at the motor-side output terminals of the converter. Fault value (r0949, interpret decimal): 1: Short-circuit, phase UV. 2: Short-circuit, phase UW. 3: Short-circuit, phase VW. 4: Ground fault with overcurrent.



Remedy:


  • check the motor-side converter connection for a phase-phase short-circuit.

  • rule-out interchanged line and motor cables.

  • check for a ground fault.

  • do not enable the pulses when connecting to a rotating motor without the “Flying restart” function activated (p1200).

  • increase the de-energization time (p0347).

  • increase pulse suppression delay time (p1228) to ensure standstill.

  • if required, deactivate the monitoring (p1901).


F07808 (A)
HF Damping Module: damping not ready

Cause:

When switching on or in the switched-on state, the HF Damping Module does not return a ready signal.



Remedy:


  • check the DRIVE-CLIQ wiring to the HF Damping Module.

  • check the 24 V supply voltage.

  • if required, replace the HF Damping Module.


F07810
Drive: Power unit EEPROM without rated data

Cause:

No rated data are stored in the power unit EEPROM.



Remedy:

Replace the power unit or inform Siemens Customer Service.
F07815
Drive: Power unit has been changed

Cause:

The code number of the actual power unit does not match the saved number. This only occurs if the comparator in p9906 or p9908 is not at 2 (low) or 3 (minimum).



Remedy:

Connect the original power unit and switch on the Control Unit again (POWER ON) or set p0201 to r0200 and exit commissioning with p0010 = 0.

For infeeds, the following applies:

Line reactors or line filters must be used that are specified for the new power unit. A line supply and DC link identification routine (p3410 = 5) must then be carried out. It is not possible to change the power unit without re-commissioning the system if the type of infeed, construction/design or the voltage class differ between old and new power units.
A07820
Drive: Temperature sensor not connected

Cause:

The temperature sensor for monitoring the motor temperature, specified in p0600, is not available.



Remedy:


  • For alarm value = 1: in p0600 set an encoder with temperature sensor.

  • For alarm value = 2: interconnect p0603 with the temperature signal.

  • For alarm value = 3, 4: set the available temperature sensor (p0600, p0601).

  • For alarm value = 5: connect the component with the temperature sensor. Check the DRIVE-CLiQ connection.

  • For alarm value = 6: update the Motor Module firmware. Connect temperature sensor via encoder.


A07821
Monitoring underspeed threshold fallen below alarm

Cause:

The alarm threshold for the lower speed was fallen below.



Remedy:


  • check the parameterization (p2155, p2140).

  • if required, reduce the load.

  • switch-on additional unit for generator applications.


F07822 (N)
Monitoring underspeed threshold fallen below fault

Cause:

The fault threshold for the lower speed was fallen below.



Remedy:


  • check the parameterization (p2161, p2150).

  • if required, reduce the load.

  • switch-on additional unit for generator applications.


A07823
I2t monitoring alarm threshold exceeded

Cause:

For the freely parameterizable I2t monitoring, the alarm threshold (p3243) was exceeded.



Remedy:


  • check the received input value (p3240).

  • if required, reduce the load.

  • check the parameterization (p3241, p3242, p3243).


F07824
I2t monitoring fault threshold exceeded

Cause:

For the freely parameterizable I2t monitoring, the fault threshold (100 %) was exceeded.



Remedy:


  • check the received input value (p3240).

  • if required, reduce the load.

  • check the parameterization (p3241, p3242, p3243).


A07825 (N)
Drive: Simulation mode activated

Cause:

The simulation mode is activated. The drive can only be switched on if the DC link voltage is less than 40 V.



Remedy:

Not necessary. The alarm automatically disappears if simulation mode is deactivated with p1272 = 0.
F07826
Drive: DC link voltage for simulation operation too high

Cause:

The simulation mode is activated and the DC link voltage is greater than the permissible value of 40 V.



Remedy:


  • switch out (disable) simulation mode (p1272 = 0) and acknowledge the fault.

  • reduce the input voltage in order to reach a DC link voltage below 40 V.


F07840
Drive: Infeed operation missing

Cause:

The signal “infeed operation” is not present although the enable signals for the drive have been present for longer than the parameterized monitoring time (p0857).



Remedy:


  • bring the infeed into an operational state.

  • check the interconnection of the binector input for the signal “infeed operation” (p0864).

  • increase the monitoring time (p0857).

  • wait until the infeed has completed the line supply identification routine.


F07841 (A)
Drive: Infeed operation withdrawn

Cause:

The signal “infeed operation” was withdrawn in operation.



Remedy:


  • check the interconnection of the binector input for the “infeed operation” signal (p0864).

  • check the enable signals of the infeed and if required, enable.

  • remove and acknowledge an infeed fault.


A07850 (F)
External alarm 1

Cause:

The condition for “External alarm 1” is satisfied.



Remedy:

Eliminate the causes of this alarm.
A07851 (F)
External alarm 2

Cause:

The condition for “External alarm 2” is satisfied.



Remedy:

Eliminate the causes of this alarm.
A07852 (F)
External alarm 3

Cause:

The condition for “External alarm 3” is satisfied.



Remedy:

Eliminate the causes of this alarm.
F07860 (A)
External fault 1

Cause:

The condition for “External fault 1” is satisfied.



Remedy:


  • eliminate the causes of this fault.

  • acknowledge fault.


F07861 (A)
External fault 2

Cause:

The condition for “External fault 2” is satisfied.



Remedy:


  • eliminate the causes of this fault.

  • acknowledge fault.


F07862 (A)
External fault 3

Cause:

The condition for “External fault 3” is satisfied.



Remedy:


  • eliminate the causes of this fault.

  • acknowledge fault.


F07890
Internal voltage protection / internal armature short-circuit with STO active

Cause:

The internal armature short-circuit (p1231 = 4) is not possible as Safe Torque Off (STO) is enabled. The pulses cannot be enabled.



Remedy:

Switch out the internal armature short-circuit (p1231=0) or deactivate Safe Torque Off (p9501 = p9561 = 0).
F07898
Drive: flying restart unsuccessful due to excessively low flux

Cause:

While identifying the rotor position of a separately excited synchronous motor based on voltage measurement, after the excitation time had elapsed, the flux was too low.



Remedy:

Increase the excitation time (p0346).
A07899 (N)
Drive: Stall monitoring not possible

Cause:

Stall monitoring is not possible, because a change was made into the open-loop speed controlled mode before the wait time p2177 had expired.



Remedy:

– Deactivate the changeover into open-loop speed controlled operation when operating at the torque limit (p1750.6 = 0).

– shorten the stall detection wait time (p2177 < p1758).

– Activate closed-loop controlled operation from standstill and higher (p1750.2 = 1).

– Use an operating mode with encoder (p1300 = 21).
F07900 (N, A)
Drive: Motor blocked

Cause:

Motor has been operating at the torque limit longer than the time specified in p2177 and below the speed threshold in p2175.



Remedy:


  • check that the motor can freely move.

  • check the effective torque limit (r1538, r1539).

  • check the parameter, message “Motor blocked” and if required, correct (p2175, p2177).

  • check the motor encoder connection.

  • for U/f control: check the current limits and acceleration times (p0640, p1120).


F07901
Drive: Motor overspeed

Cause:

The maximum permissible speed was either positively or negatively exceeded.



Remedy:


  • For positive direction: check r1084 and if required, correct p1082, Cl:p1085 and p2162.

  • For negative direction: check r1087 and if required, correct p1082, Cl:p1088 and p2162.

  • Activate pre-control of the speed limiting controller (p1401.7 = 1).

  • Increase the hysteresis for the overspeed signal p2162.


F07902 (N, A)
Drive: Motor stalled

Cause:

The system has identified that the motor has stalled for a time longer than is set in p2178.



Remedy:


  • Ensure that motor data identification (p1910) and rotating measurement (p1960) were carried out.

  • For control with encoder: check the speed signal (cable, polarity, pulse number).

  • For control without encoder: check if drive stalls due to load. If so, increase current setpoint (p1610) or set p1750.2=1.

  • check the current controller (p1715, p1717) and speed adaptation controller (p1764, p1767).

  • If no fault, the fault tolerance (p1745) or delay time (p2178) can be increased.


A07903
Drive: Motor speed deviation

Cause:

The absolute value of the speed difference from the setpoints (p2151, p2154) and the actual speed (r2169) exceeds the tolerance threshold (p2163) longer than tolerated (p2164, p2166).



Remedy:


  • increase p2163 and/or p2166.

  • increase the torque/current/power limits.

  • for closed-loop torque control: The speed setpoint should track the speed actual value.

  • deactivate alarm with p2149.0 = 0.


F07904 (N, A)
External armature short-circuit: Contactor feedback signal “Closed” missing

Cause:

When closing, the contactor feedback signal (p1235) did not issue the signal “Closed” (r1239.1 = 1) within the monitoring time (p1236).



Remedy:


  • check that the contactor feedback signal is correctly connected (p1235).

  • check the logic of the contactor feedback signal (r1239.1 = 1: “Closed”, r1239.1 = 0: “Open”).

  • increase the monitoring time (p1236).

  • if required, set the external armature short-circuit without contactor feedback signal (p1231 = 2).


F07905 (N, A)
External armature short-circuit: Contactor feedback signal “Open” missing

Cause:

When opening, the contactor feedback signal (p1235) did not issue the signal “Open” (r1239.1 = 0) within the monitoring time (p1236).



Remedy:


  • check that the contactor feedback signal is correctly connected (p1235).

  • check the logic of the contactor feedback signal (r1239.1 = 1: “Closed”, r1239.1 = 0: “Open”).

  • increase the monitoring time (p1236).

  • if required, set the external armature short-circuit without contactor feedback signal (p1231 = 2).


F07906
Armature short-circuit / internal voltage protection: Parameterization error

Cause:

The armature short-circuit is incorrectly parameterized.



Remedy:


  • For fault value = 1: an armature short-circuit is only permissible for permanent-magnet synchronous motors.

  • For fault value = 101: the contactor should be controlled using output signal r1239.0.

  • For fault value = 102: connect the feedback signal to an input terminal and then to BI: p1235.

  • For fault value = 103: a delay time must be parameterized in p1237.

  • For fault value = 201: a Motor Module with a higher maximum current must be used.

  • For fault value = 202: use a Motor Module in booksize or chassis format.

  • For fault value = 203: only use short-circuit proof motors.

  • For fault value = 204: internal voltage protection must be activated for all synchronous motor data sets or deactivated for all.


F07907
Internal armature short-circuit: Motor terminals are not at zero potential after pulse suppression

Cause:

The function “Internal voltage protection” (p1231 = 3) was activated.



Remedy:

Not necessary. This is a note for the user. The following must be observed:

  • It is only permissible to use motors that are short-circuit proof.

  • The Motor Module must be able to continually conduct 180% short-circuit current.

  • Internal voltage protection cannot be interrupted due to a fault response.


A07908
Internal armature short-circuit active

Cause:

The Motor Module signals that the motor is short-circuited through the power semiconductors (r1239.5 = 1). The internal armature short-circuit is selected (p1231 = 4).



Remedy:

For synchronous motors, the armature short-circuit braking is activated with binector input p1230 = 1 signal.
F07909
Internal voltage protection: Deactivation only effective after POWER ON

Cause:

The deactivation of the internal voltage protection (p1231 not equal to 3) only becomes effective after POWER ON.



Remedy:

Not necessary. This is a note for the user.
A07910 (N)
Drive: Motor overtemperature

Cause:

The measured motor temperature or temperature from model 2 has exceeded the alarm threshold (p0604, p0616). For PTC, the response threshold of 1650 Ohm was exceeded or the NC contact opened.



Remedy:


  • check the motor load.

  • check the motor ambient temperature and cooling.

  • check PTC or bimetallic NC contact.

  • check the monitoring limits (p0604, p0605).

  • activate/check the parameters of the motor temperature model (p0612, p0626 and following).


F07913
Excitation current outside the tolerance range

Cause:

The difference between the excitation current actual value and setpoint has exceeded the tolerance.



Remedy:


  • check the parameterization (p1640, p3201, p3202).

  • check the interfaces to the excitation equipment (r1626, p1640).

  • check the excitation equipment.


F07914
Flux out of tolerance

Cause:

The difference between the flux actual value and setpoint has exceeded the tolerance. The fault is only issued after the delay time in p3206 has expired.



Remedy:


  • check the parameterization (p3204, p3205).

  • check the interfaces to the excitation equipment (r1626, p1640).

  • check the excitation equipment.

  • check the flux control (p1590, p1592, p1597).

  • check the control for oscillation and take appropriate counter measures.


A07918 (N)
Three-phase setpoint generator operation selected/active

Cause:

Only for separately excited synchronous motors (p0300 = 5): The actual open-loop/closed-loop control mode is I/f control (open-loop) with a fixed current (p1300 = 18).



Remedy:

Select another open-loop/closed-loop control mode.
A07920
Drive: Torque/speed too low

Cause:

The torque deviates from the torque/speed envelope characteristic (too low).



Remedy:


  • check the connection between the motor and load.

  • adapt the parameterization corresponding to the load.


A07921
Drive: Torque/speed too high

Cause:

The torque deviates from the torque/speed envelope characteristic (too high).



Remedy:


  • check the connection between the motor and load.

  • adapt the parameterization corresponding to the load.


A07922
Drive: Torque/speed out of tolerance

Cause:

The torque deviates from the torque/speed envelope characteristic.



Remedy:


  • check the connection between the motor and load.

  • adapt the parameterization corresponding to the load.


F07923
Drive: Torque/speed too low

Cause:

The torque deviates from the torque/speed envelope characteristic (too low).



Remedy:


  • check the connection between the motor and load.

  • adapt the parameterization corresponding to the load.


F07924
Drive: Torque/speed too high

Cause:

The torque deviates from the torque/speed envelope characteristic (too high).



Remedy:


  • check the connection between the motor and load.

  • adapt the parameterization corresponding to the load.


F07925
Drive: Torque/speed out of tolerance

Cause:

The torque deviates from the torque/speed envelope characteristic.



Remedy:


  • check the connection between the motor and load.

  • adapt the parameterization corresponding to the load.


A07926
Drive: Envelope curve parameter invalid

Cause:

Invalid parameter values were entered for the envelope characteristic of the load monitoring.



Remedy:


  • set the parameters for the load monitoring according to the applicable rules.

  • if necessary, deactivate the load monitoring (p2181 = 0, p2193 = 0).


A07927
DC braking active

Cause:

The motor is braked with DC current. DC braking is active.



Remedy:

Not necessary. The alarm automatically disappears once DC braking has been executed.
F07928
Internal voltage protection initiated

Cause:

The Motor Module signals that the motor is short-circuited through the power semiconductors (r1239.5 = 1). The internal voltage protection is selected (p1231 = 3).



Remedy:

The armature short-circuit is activated and response OFF2 is initiated if the DC link voltage exceeds 800 V. If the DC link voltage falls below 450 V, then the armature short-circuit is withdrawn. If the autonomous internal voltage protection is active and the line supply returns, the armature short-circuit is withdrawn after 3 minutes.
F07930
Drive: Brake control error

Cause:

The Control Unit has detected a brake control error. Possible causes include: motor cable not shielded correctly, or a defect in the control circuit of the Motor Module.



Remedy:


  • check the motor holding brake connection.

  • for a parallel connection, check the setting of the power unit data set to control the holding brake (p7015).

  • check the function of the motor holding brake.

  • check for a DRIVE-CLiQ communication error between the Control Unit and the Motor Module.


A07931 (F, N)
Brake does not open

Cause:

This alarm is output for r1229.4 = 1.



Remedy:


  • check the functionality of the motor holding brake.

  • check the feedback signal (p1223).


A07932
Brake does not close

Cause:

This alarm is output for r1229.5 = 1.



Remedy:


  • check the functionality of the motor holding brake.

  • check the feedback signal (p1222).


F07934 (N)
Drive: S120 Combi motor holding brake configuration

Cause:

A connected motor holding brake has been detected with an S120 Combi. However, this brake has not been assigned to just one Combi feed drive and, therefore, brake control is not configured (correctly).



Remedy:

Check whether the motor holding brake has been assigned to one S120 Combi feed drive exclusively (p1215 = 1 or 2). The fault will only be withdrawn once the motor holding brake has been assigned to just one of the S120 Combi feed drives.
F07935 (N)
Drive: Incorrect motor holding brake configuration

Cause:

An incorrect motor holding brake configuration was detected.



Remedy:


  • For fault value = 1: if required change the motor holding brake configuration (p1215 = 1, 2).

  • For fault value = 11: For a parallel connection, only connect one motor holding brake.

  • For fault value = 12: Check the setting of the power unit data set for a parallel connection (p7015).

  • For fault value = 13: Before changing p7015, deactivate the “Safe brake control” function (SBC) (p9602).

  • For fault value = 14: Check whether the power unit supports the brake control for a parallel connection.


F07937 (N)
Drive: Speed deviation between motor model and external speed

Cause:

The absolute value of the speed difference from the two actual values (r2169, r1443) exceeds the tolerance threshold (p3236) for longer than permitted (p3238).



Remedy:


  • check that the external speed matches the motor speed (p1440, r1443).

  • check the polarity of the external speed (r1443).

  • check the interconnection of the connector input and the scaling of the signal (p1440, p2000).


F07940
Sync-line-drive: Synchronizing error

Cause:

After synchronization has been completed, the phase difference (r3808) is greater than the threshold value, phase synchronism (p3813).



Remedy:

If required increase the threshold value phase synchronism (p3813) for synchronizing the line supply to the drive. Before OFF1 or OFF3, complete synchronizing (r03819.0 = 0).
A07941
Sync-line-drive: Target frequency not permissible

Cause:

The target frequency is outside the permissible value range.



Remedy:

Fulfill the conditions for the target frequency for line-drive synchronization. See also: r1084 (Speed limit positive effective), r1087 (Speed limit negative effective).
A07942
Sync-line-drive: Setpoint frequency is completely different than the target frequency

Cause:

There is a considerable difference between the setpoint frequency and the target frequency. The deviation that can be tolerated is set in p3806.



Remedy:

Not necessary. The alarm is automatically withdrawn after the difference that can be tolerated is reached.
A07943
Sync-line-drive: Synchronization not permitted

Cause:

Synchronization is not permitted due to various active functions or incorrect settings (e.g., control mode, active motor ID, VSM not found).



Remedy:

Fulfill the conditions for the line-drive synchronization. For example, set the control mode (p1300) to encoderless closed-loop speed control (p1300 = 20) or U/f characteristic, exit motor data identification, connect the Voltage Sensing Module (VSM), etc.
F07950 (A)
Drive: Incorrect motor parameter

Cause:

The motor parameters were incorrectly entered while commissioning (e.g. p0300 = 0, no motor) or the braking resistor has not been parameterized.



Remedy:

Compare the motor data with the rating plate data and if required, correct. For fault value = 300 (CU250S-2): Operate a motor type supported by the selected control mode.
F07955
Drive: Motor has been changed

Cause:

The code number of the actual motor with DRIVE-CLiQ does not match the saved number.



Remedy:

Connect the original motor, switch on the Control Unit again (POWER ON) and exit quick commissioning with p0010 = 0. Or set p0300 = 10000 (load the parameters from the motor with DRIVE-CLiQ) and re-commission.
F07956 (A)
Drive: Motor code does not match the list (catalog) motor

Cause:

The motor code of the connected motor with DRIVE-CLiQ does not match the possible list motor types (see selection in p0300).



Remedy:

Use a motor with DRIVE-CLiQ and the matching motor code.
A07960
Drive: Incorrect friction characteristic

Cause:

The friction characteristic is incorrect.



Remedy:

Fulfill the conditions for the friction characteristic. Check the upper and lower effective torque limits. Fulfill the conditions to set the parameters of the friction characteristic.
A07961
Drive: Friction characteristic record activated

Cause:

The automatic friction characteristic record is activated. The friction characteristic is recorded at the next switch-on command.



Remedy:

Not necessary. The alarm disappears automatically after the friction characteristic record has been successfully completed or the record is deactivated (p3845 = 0).
F07963
Drive: Friction characteristic record interrupted

Cause:

The conditions to record the friction characteristic are not fulfilled.



Remedy:

Fulfill the conditions to record the friction characteristic. For example: establish missing enable signals, select the highest speed value to be approached less than or equal to the maximum speed, enable the permitted direction, set the control mode on the closed-loop speed control, etc.
F07967
Drive: Automatic encoder adjustment/pole position identification incorrect

Cause:

A fault has occurred during the automatic encoder adjustment or the pole position identification.



Remedy:

Only for internal Siemens troubleshooting. Carry out a POWER ON.
F07968
Drive: Lq-Ld measurement incorrect

Cause:

A fault has occurred during the Lq-Ld measurement.



Remedy:


  • For fault value = 10: Check whether the motor is correctly connected.

  • For fault value = 12: Check whether motor data have been correctly entered.

  • For fault value = 16: Deactivate technique (p1909).

  • For fault value = 17: Repeat technique.


F07969
Drive: Incorrect pole position identification

Cause:

A fault has occurred during the pole position identification routine.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1: check motor connection and data.

  • For fault value = 2: open the motor holding brake and bring motor to no-load condition.

  • For fault value = 4: check encoder pulse number, gearbox ratio, and motor pole pair number are correct.

  • For fault value = 10: increase value for p0325 or p0329.

  • For fault value = 20: ensure that the motor shaft is absolutely stationary (zero speed).


F07970
Drive: Automatic encoder adjustment incorrect

Cause:

A fault has occurred during the automatic encoder adjustment.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1: Check motor connection and data.

  • For fault value = 2: Open motor holding brake and bring motor to no-load.

  • For fault value = 4: Check speed actual value inversion, encoder pulse number, and motor pole pair number.

  • For fault value = 5: Deselect U/f (p1300) or deactivate encoder calibration (p1990).


A07971 (N)
Drive: Angular commutation offset determination activated

Cause:

The automatic determination of the angular commutation offset (encoder adjustment) is activated (p1990 = 1, 3).



Remedy:

Not necessary. The alarm automatically disappears after determination or for the setting p1990 = 0.
A07975 (N)
Drive: Travel to the zero mark – setpoint input expected

Cause:

The zero mark must be evaluated in order to adjust the encoder. It is expected that a speed or torque setpoint is entered.



Remedy:

Not necessary. The alarm disappears once the zero mark has been detected.
A07976
Drive: Fine encoder calibration activated

Cause:

The alarm indicates the phases of the fine encoder calibration using the alarm value.



Remedy:


  • For alarm value = 10: Increase the speed.

  • For alarm value = 12: Bring the drive into a no-load condition.


A07980
Drive: Rotating measurement activated

Cause:

The rotating measurement (automatic speed controller optimization) is activated. The rotating measurement is carried out at the next switch-on command.



Remedy:

Not necessary. The alarm disappears automatically after the speed controller optimization has been successfully completed or for the setting p1900 = 0.
A07981
Drive: Enable signals for the rotating measurement missing

Cause:

The rotating measurement cannot be started due to missing enable signals.



Remedy:

Establish missing enable signals. Acknowledge faults that are present.
F07982
Drive: Rotating measurement encoder test

Cause:

A fault has occurred during the encoder test.



Remedy:

Remedy depends on fault value (r0949). For example:

  • For fault value = 1: check motor parameters, carry out motor data ID routine (p1910).

  • For fault value = 2: adapt the speed setpoint (p1965) or minimum limit (p1080).

  • For fault value = 5: check the encoder connection. If required, replace the encoder.

  • For fault value = 6: check connection assignment and adapt polarity (p0410).

  • For fault value = 7: adapt the pulse number (p0408).

  • For fault value = 9: check the connections of the Voltage Sensing Module (VSM).


F07983
Drive: Rotating measurement saturation characteristic

Cause:

A fault has occurred while determining the saturation characteristic.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1…2: increase the measuring speed (p1961) and repeat the measurement.

  • For fault value = 1…4: check motor parameters and moment of inertia. Carry out a motor data identification routine (p1910).

  • For fault value = 5: the speed setpoint (p1961) is too high. Reduce the speed.

  • For fault value = 9, 10: the load torque is too high. Select a more suitable operating point.


F07984
Drive: Speed controller optimization, moment of inertia

Cause:

A fault has occurred while identifying the moment of inertia.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1: check motor parameters and moment of inertia. Carry out a motor data identification routine (p1910).

  • For fault value = 2, 5: adapt the speed setpoint (p1965) or adapt the minimum limit (p1080).

  • For fault value = 8: the total drive moment of inertia is far higher than that of the motor. Enter the moment of inertia manually and repeat.

  • For fault value = 11: the identified moment of inertia is not plausible. Reduce or increase the motor moment of inertia (p0341) and repeat.


F07985
Drive: Speed controller optimization (oscillation test)

Cause:

A fault has occurred during the vibration test.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1: check motor parameters and moment of inertia. Carry out a motor data identification routine (p1910).

  • For fault value = 2: adapt the speed setpoint (p1965) or adapt the minimum limit (p1080).

  • For fault value = 5: increase the torque limits (e.g. p1520, p1521).

  • For fault value = 6: no suitable speed controller setting was found. Reduce the dynamic factor (p1967) or disable the vibration test.


F07986
Drive: Rotating measurement ramp-function generator

Cause:

During the rotating measurements, problems with the ramp-function generator occurred. The positive and negative directions are inhibited.



Remedy:

Enable the direction (p1110 or p1111).
A07987
Drive: Rotating measurement, no encoder available

Cause:

No encoder available. The rotating measurement was carried out without encoder.



Remedy:

Connect encoder or select p1960 = 1, 3.
F07988
Drive: Rotating measurement, no configuration selected

Cause:

When configuring the rotating measurement (p1959), no function was selected.



Remedy:

Select at least one function for automatic optimization of the speed controller (p1959).
F07989
Drive: Rotating measurement leakage inductance (q-axis)

Cause:

An error has occurred while measuring the dynamic leakage inductance.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1: check the motor parameters and carry out a motor data identification routine (p1910).

  • For fault value = 2: adapt the speed setpoint (p1965) or adapt the minimum limit (p1080).

  • For fault value = 6: reduce the regenerative load so that the drive does not reach field weakening.

  • For fault value = 7: increase p1082 if technically permissible, or reduce p1965.


F07990
Drive: Incorrect motor data identification

Cause:

A fault has occurred during the identification routine.



Remedy:

Remedy depends on the fault value (r0949). For example:

  • For fault value = 1…40: check whether motor data have been correctly entered and check the connection type (star-delta).

  • For fault value = 11 in addition: deactivate oscillation monitoring (p1909.7 = 1).

  • For fault value = 12: check the power cable connections, the motor, and the CT.

  • For fault value = 50: perform a motor data identification with a higher sampling time (p0115[0]).


A07991 (N)
Drive: Motor data identification activated

Cause:

The motor data identification routine is activated and will be carried out at the next switch-on command.



Remedy:

Not necessary. The alarm automatically disappears after the routine has been successfully completed or deactivated.
A07994 (F, N)
Drive: motor data identification not performed

Cause:

The “vector control” mode has been selected and a motor data identification has still not been performed.



Remedy:


  • Perform motor data identification (see p1900).

  • If required, parameterize “U/f control” (p1300 < 20).

  • Switch over to a drive data set, in which the conditions do not apply.


F08000 (N, A)
TB: +/-15 V power supply faulted

Cause:

Terminal Board 30 detects an incorrect internal power supply voltage.



Remedy:


  • replace Terminal Board 30.

  • replace Control Unit.


F08010 (N, A)
TB: Analog-digital converter

Cause:

The analog/digital converter on Terminal Board 30 has not supplied any converted data.



Remedy:


  • check the power supply.

  • replace Terminal Board 30.


F08500 (A)
COMM BOARD: Monitoring time configuration expired

Cause:

The monitoring time for the configuration has expired. The transfer time of the send or receive configuration data has been exceeded.



Remedy:

Check communications link.
F08501 (N, A)
PN/COMM BOARD: Setpoint timeout

Cause:

The reception of setpoints from the COMM BOARD has been interrupted (e.g., bus connection interrupted, controller switched off).



Remedy:

Restore the bus connection and set the controller to RUN. If the error is repeated, check the update time set in the bus configuration.
F08502 (A)
PN/COMM BOARD: Monitoring time sign-of-life expired

Cause:

The monitoring time for the sign-of-life counter has expired. The connection to the COMM BOARD was interrupted.



Remedy:


  • check communications link.

  • check COMM BOARD.


A08504 (F)
PN/COMM BOARD: Internal cyclic data transfer error

Cause:

The cyclic actual and/or setpoint values were not transferred within the specified times.



Remedy:

Check the parameterizing telegram (Ti, To, Tdp, etc.).
F08510 (A)
PN/COMM BOARD: Send configuration data invalid

Cause:

COMM BOARD did not accept the send-configuration data.



Remedy:

Check the send configuration data.
A08511 (F)
PN/COMM BOARD: Receive configuration data invalid

Cause:

The drive unit did not accept the receive configuration data.



Remedy:

Check the receive configuration data. For alarm value = 1, 2: check the list of the drive objects with process data exchange (p0978). For alarm value = 17: CBE20 Shared Device: Unplug/plug A-CPU.
A08520 (F)
PN/COMM BOARD: Non-cyclic channel error

Cause:

The memory or the buffer status of the non-cyclic channel has an error.



Remedy:

Check communications link.
A08526 (F)
PN/COMM BOARD: No cyclic connection

Cause:

There is no cyclic connection to the control.



Remedy:

Establish the cyclic connection and activate the control with cyclic operation. For PROFINET, check parameters “Name of Station” and “IP of Station”.
A08530 (F)
PN/COMM BOARD: Message channel error

Cause:

The memory or the buffer status of the message channel has an error.



Remedy:

Check communications link.
A08531 (F)
CBE20 POWER ON required

Cause:

At least one parameter of the CBE20 was changed as a result of a project download. A POWER ON is required to activate the values.



Remedy:

Back up the parameters and carry out a POWER ON (switch-off/switch-on).
A08550
PZD Interface Hardware assignment error

Cause:

The assignment of the hardware to the PZD interface has been incorrectly parameterized.



Remedy:

Check the parameterization and if required, correct (p8839).
A08555
Modbus TCP: commissioning error

Cause:

A setting for the “Modbus TCP” protocol is incorrect.



Remedy:


  • For alarm value = 1: Check the parameterization and if required, correct (p2030, p8835).

  • For alarm value = 2: Appropriately resort the list of drive objects in p0978.


A08560
IE: Syntax error in configuration file

Cause:

A syntax error has been detected in the ASCII configuration file for the Industrial Ethernet interface (X127). The saved configuration file has not been loaded.



Remedy:

Check the interface configuration (p8900 and following), correct if necessary, and activate (p8905 = 1). Or reconfigure the station via the “Edit Ethernet node” screen form.
A08561
IE: Consistency error affecting adjustable parameters

Cause:

A consistency error was detected when activating the configuration (p8905) for the Industrial Ethernet interface (X127).



Remedy:

Check the required interface configuration (p8900 and following), correct if necessary, and activate (p8905). Or reconfigure the station via the “Edit Ethernet node” screen form.
A08562
PROFINET: Syntax error in configuration file

Cause:

A syntax error has been detected in the ASCII configuration file for the onboard PROFINET interface. The saved configuration file has not been loaded.



Remedy:

Check the interface configuration (p8920 and following), correct if necessary, and activate (p8925 = 1). Or reconfigure the station via the “Edit Ethernet node” screen form.
A08563
PROFINET: Consistency error affecting adjustable parameters

Cause:

A consistency error was detected when activating the configuration (p8925) for the PROFINET interface.



Remedy:

Check the required interface configuration (p8940 and following), correct if necessary, and activate (p8945). Or reconfigure the station via the “Edit Ethernet node” screen form.
A08564
PN/COMM BOARD: syntax error in the configuration file

Cause:

A syntax error has been detected in the ASCII configuration file for the Communication Board Ethernet 20 (CBE20). The saved configuration file has not been loaded.



Remedy:

check the CBE20 configuration (p8940 and following), correct if necessary, and activate (p8945 = 2). Or reinitialize the CBE20.
A08565
PNCOMM BOARD: Consistency error affecting adjustable parameters

Cause:

A consistency error was detected when activating the configuration (p8945) for the Communication Board Ethernet 20 (CBE20).



Remedy:

Check the required interface configuration (p8940 and following), correct if necessary, and activate (p8945). Or reconfigure the station via the “Edit Ethernet node” screen form.
F08700 (A)
CAN: Communications error

Cause:

A CAN communications error has occurred. For fault value = 1: The error counter for send telegrams has exceeded the BUS OFF value 255. For fault value = 2: The master no longer interrogated the CAN node status longer than for its “life time”.



Remedy:


  • check the bus cable

  • check the baud rate (p8622).

  • check the bit timing (p8623).

  • check the master.

  • The CAN controller must be manually restarted with p8608 = 1 after the cause of the fault has been resolved!


F08701
CAN: NMT state change

Cause:

A CANopen NMT state transition from “operational” to “pre-operational” or after “stopped”.



Remedy:

Not necessary. Acknowledge the fault and continue operation.
F08702 (A)
CAN: RPDO Timeout

Cause:

The monitoring time of the CANopen RPDO telegram has expired because the bus connection was either interrupted or the CANopen Master was switched-off.



Remedy:


  • check the bus cable

  • check the master.

  • If required, increase the monitoring time (p8699).


F08703 (A)
CAN: Maximum number of drive objects exceeded

Cause:

The maximum number of 8 drive objects with the “CAN” function module was exceeded.



Remedy:

New commissioning of maximum 8 drive objects with the “CAN” function module in the topology. For the drive objects, if required, deselect the “CAN” function module (r0108.29).
A08751 (N)
CAN: Telegram loss

Cause:

The CAN controller has lost a receive message (telegram).



Remedy:

Reduce the cycle times of the receive messages.
A08752
CAN: Error counter for error passive exceeded

Cause:

The error counter for the send or receive telegrams has exceeded the value 127.



Remedy:


  • check the bus cable

  • set a higher baud rate (p8622).

  • check the bit timing and if required optimize (p8623).


A08753
CAN: Message buffer overflow

Cause:

A message buffer overflow has occurred.



Remedy:

Check the bus cable. Set a higher baud rate (p8622). For alarm value = 2: reduce the cycle times of the SDO receive messages.
A08754
CAN: Incorrect communications mode

Cause:

In the “operational” mode, an attempt was made to change parameters p8700 … p8737.



Remedy:

Change to the “pre-operational” or “stopped” mode.
A08755
CAN: Obj cannot be mapped

Cause:

The CANopen object is not provided for the Process Data Object (PDO) Mapping.



Remedy:

Use a CANopen object intended for the PDO mapping or enter 0.
A08756
CAN: Number of mapped bytes exceeded

Cause:

The number of bytes of the mapped objects exceeds the telegram size for net data. A max. of 8 bytes is permissible.



Remedy:

Map fewer objects or objects with a smaller data type.
A08757
CAN: Set COB-ID invalid

Cause:

For online operation, the appropriate COB-ID must be set invalid before mapping.



Remedy:

Set the COB-ID to invalid.
A08758
CAN: Maximum number of valid PDO exceeded

Cause:

An attempt was made to exceed the maximum number of valid PDO.



Remedy:

Comply with the limit for the maximum number of valid RPDO or TPDO. Apply one of the specified options to delete the alarm (e.g., write to COB ID index, change NMT state, POWER ON).
A08759
CAN: PDO COB-ID already available

Cause:

An existing PDO COB-ID was allocated.



Remedy:

Select another PDO COB-ID.
A08760
CAN: maximum size of the IF PZD exceeded

Cause:

The maximum size of the IF PZD was exceeded.



Remedy:

Map fewer process data in PDO. Apply one of the specified options to delete the alarm.
A08800
PROFlenergy energy-saving mode active

Cause:

The PROFIenergy energy-saving mode is active.



Remedy:

The alarm is automatically withdrawn when the energy-saving mode is exited.
A09000
Webserver security: password for “Administrator” user not set

Cause:

Webserver security: password for “Administrator” user not set.



Remedy:

Enter the password for user “Administrator”.
A13000
License not adequate

Cause:

For the drive unit, the options that require a license are being used but the licenses are not sufficient, or an error occurred when checking the existing licenses.



Remedy:

Remedy depends on the alarm value (r2124). For example:

  • For alarm value = 0: Additional licenses are required and these must be activated (p9920, p9921).

  • For alarm value = 1: With the system powered down, re-insert the memory card that matches the system.

  • For alarm value = 2: Enter and activate the license key (p9920, p9921).

  • For alarm value = 3: Compare the license key (p9920) entered with the license key on the certificate of license. Re-enter and activate.


A13001
Error in license checksum

Cause:

When checking the checksum of the license key, an error was detected.



Remedy:

Compare the license key (p9920) entered with the license key on the certificate of license. Re-enter the license key and activate (p9920, p9921).
F13009
Licensing Technology Extension not licensed

Cause:


At least one Technology Extension that requires a license does not have a license.



Remedy:

  • Refer to r4955 and p4955 for information about the installed Technology Extensions.

  • enter and activate the license key for Technology Extensions that require a license (p9920, p9921).

  • if necessary, deactivate Technology Extensions that are not licensed (p4956).

  • See also: p9920 (Licensing enter license key), p9921 (Licensing activate license key)


F13010
Licensing function module not licensed

Cause:


At least one function module which is under license does not have a license.
Fault value (r0949, interpret hexadecimal):
Bit x = 1: The corresponding function module does not have a license.



Remedy:

  • Refer to p0108 or r0108 for the assignment between the bit number and function module.

  • enter and activate the license key for function modules under license (p9920, p9921).

  • if necessary, deactivate unlicensed function modules (p0108, r0108).

  • See also: p9920 (Licensing enter license key), p9921 (Licensing activate license key)


F13100
Know-how protection: Copy protection error

Cause:


The know-how protection with copy protection for the memory card is active. An error has occurred when checking the memory card.
Fault value (r0949, interpret decimal):

  • 0: A memory card is not inserted.

  • 2: An invalid memory card is inserted.

  • 3: The memory card is being used in another Control Unit.

  • 12: An invalid memory card is inserted (OEM input incorrect, p7769).

  • 13: The memory card is being used in another Control Unit (OEM input incorrect, p7759).


See also: p7765 (KHP configuration)



Remedy:

  • For fault value = 0: insert the correct memory card and carry out POWER ON.

  • For fault value = 2, 3, 12, 13: contact the responsible OEM.

  • Deactivate copy protection (p7765) and acknowledge the fault (p3981).

  • Deactivate know-how protection (p7766 … p7768) and acknowledge the fault (p3981).


F13101
Know-how protection: Copy protection cannot be activated

Cause:


An error occurred when attempting to activate the copy protection for the memory card.
Fault value (r0949, interpret decimal):

  • 0: A memory card is not inserted.




Remedy:

  • insert the memory card and carry out POWER ON.

  • Try to activate copy protection again (p7765).

  • See also: p7765 (KHP configuration)


F13102
Know-how protection: Consistency error of the protected data

Cause:


An error was identified when checking the consistency of the protected files. As a consequence, the project on the memory card cannot be run.
Fault value (r0949, interpret hexadecimal):
yyyyxxxx hex: yyyy = object number, xxxx = fault cause

  • xxxx = 1: A file has a checksum error.

  • xxxx = 2: The files are not consistent with one another.

  • xxxx = 3: The project files, which were loaded into the file system via load (download from the memory card), are inconsistent.




Remedy:

  • Replace the project on the memory card or replace project files for download from the memory card.

  • Restore the factory setting and download again.


F30001
Power unit: Overcurrent

Cause:


The power unit has detected an overcurrent condition.

  • closed-loop control is incorrectly parameterized.

  • motor has a short-circuit or fault to ground (frame).

  • U/f operation: Up ramp set too low.

  • U/f operation: Rated motor current is significantly greater than that of the Motor Module.

  • infeed: High discharge and post-charging currents for voltage dip.




Remedy:

  • check the motor data – if required, carry out commissioning.

  • check the motor circuit configuration (star/delta).

  • U/f operation: Increase up ramp.

  • U/f operation: Check the assignment of the rated currents of the motor and Motor Module.

  • infeed: Check the line supply quality.

  • infeed: Reduce the motor load.

  • infeed: Check the correct connection of the line filter and the line commutating reactor.

  • check the power cable connections.

  • check the power cables for short-circuit or ground fault.

  • check the length of the power cables.

  • replace power unit.

  • check the line supply phases.


F30002
Power unit: DC link voltage overvoltage

Cause:


The power unit has detected overvoltage in the DC link.

  • motor regenerates too much energy.

  • device connection voltage too high.

  • when operating with a Voltage Sensing Module (VSM), the phase assignment L1, L2, L3 at the VSM differs from the phase assignment at the power unit.

  • line phase interrupted.


Fault value (r0949, interpret decimal): DC link voltage at the time of trip [0.1 V].



Remedy:

  • increase the ramp-down time

  • activate the DC link voltage controller (p1240)

  • use a brake resistor or Active Line Module

  • increase the current limit of the infeed or use a larger module (for the Active Line Module)

  • check the device supply voltage

  • check and correct the phase assignment at the VSM and at the power unit

  • check the line supply phases.


F30003
Power unit: DC link voltage undervoltage

Cause:


The power unit has detected an undervoltage condition in the DC link.

  • line supply failure

  • line supply voltage below the permissible value.

  • line supply infeed failed or interrupted.

  • line phase interrupted.




Remedy:

  • check the line supply voltage

  • check the line supply infeed and observe the fault messages relating to it (if there are any)

  • check the line supply phases.

  • check the line supply voltage setting (p0210).

  • booksize units: check the setting of p0278.


F30004
Power unit: Overtemperature heat sink AC inverter

Cause:


The temperature of the power unit heat sink has exceeded the permissible limit value.

  • insufficient cooling, fan failure.

  • overload.

  • ambient temperature too high.

  • pulse frequency too high.


Fault value (r0949, interpret decimal): Temperature [0.01 °C].



Remedy:

  • check whether the fan is running.

  • check the fan elements.

  • check whether the ambient temperature is in the permissible range.

  • check the motor load.

  • reduce the pulse frequency if this is higher than the rated pulse frequency.


F30005
Power unit: Overload I2t

Cause:


The power unit was overloaded (r0036 = 100 %).

  • the permissible rated power unit current was exceeded for an inadmissibly long time.

  • the permissible load duty cycle was not maintained.


Fault value (r0949, interpret decimal): I2t [100 % = 16384].



Remedy:

  • reduce the continuous load.

  • adapt the load duty cycle.

  • check the motor and power unit rated currents.

  • increase p0294


F30006
Power unit: Thyristor Control Board

Cause:


The Thyristor Control Board (TCB) of the Basic Line Module signals a fault.

  • there is no line supply voltage.

  • the line contactor is not closed.

  • the line supply voltage is too low.

  • line supply frequency outside the permissible range (45 … 66 Hz).

  • there is a DC link short-circuit.

  • there is a DC link short-circuit (during the precharging phase).

  • the motor either has a short-circuit or insulation fault.

  • voltage supply for the Thyristor Control Board outside the nominal range.

  • there is an internal fault in the Thyristor Control Board.




Remedy:

  • check the line supply voltage

  • check or energize the line contactor.

  • check the monitoring time and, if required, increase (p0857).

  • if required, observe additional power unit messages/signals.

  • check the DC link regarding short-circuit or ground fault.

  • check the motor regarding short-circuit or ground fault.

  • evaluate diagnostic LEDs for the Thyristor Control Board.


F30008
Power unit: Sign-of-life error cyclic data

Cause:


The Control Unit has not punctually updated the cyclic setpoint telegram. The number of consecutive sign-of-life errors has exceeded the fault threshold (p7789).



Remedy:

  • for projects with the VECTOR drive object, check whether p0117 = 6 has been set on the Control Unit.

  • increase the fault threshold (p7789).

  • check the Motor Module, and if required replace.


A30010 (F)
Power unit: Sign-of-life error cyclic data

Cause:


A DRIVE-CLiQ communication error has occurred between the Control Unit and the power unit involved. The cyclic setpoint telegrams of the Control Unit were not received on time by the power unit for at least one clock cycle.



Remedy:

  • Check the Motor Module and if required, replace.


F30011
Power unit: Line phase failure in main circuit

Cause:


At the power unit, the DC link voltage ripple has exceeded the permissible limit value. Possible causes:

  • a line phase has failed.

  • the 3 line phases are inadmissibly unsymmetrical.

  • the capacitance of the DC link capacitor forms a resonance frequency with the line inductance and the reactor integrated in the power unit.

  • the fuse of a phase of a main circuit has ruptured.

  • a motor phase has failed.




Remedy:

  • check the main circuit fuses.

  • check whether a single-phase load is distorting the line voltages.

  • Detune the resonant frequency with the line inductance by using an upstream line reactor.

  • Dampen the resonant frequency with the line inductance by switching over the DC link voltage compensation in the software.

  • check the motor feeder cables.


F30012
Power unit: Temperature sensor heat sink wire breakage

Cause:


The connection to a heat sink temperature sensor in the power unit is interrupted.



Remedy:

  • Contact the manufacturer.


F30013
Power unit: Temperature sensor heat sink short-circuit

Cause:


The heat sink temperature sensor in the power unit is short-circuited.



Remedy:

  • Contact the manufacturer.


F30015 (N, A)
Power unit: Phase failure motor cable

Cause:


A phase failure in the motor feeder cable was detected. The signal can also be output in the following cases:

  • the motor is correctly connected, but the drive has stalled in U/f control.

  • the motor is correctly connected, however the closed-speed control is instable and therefore an oscillating torque is generated.




Remedy:

  • check the motor feeder cables.

  • increase the ramp-up or ramp-down time (p1120) if the drive has stalled in U/f control.

  • check the speed controller settings.


A30016 (N)
Power unit: Load supply switched out

Cause:


The DC link voltage is too low.



Remedy:

  • switch on load supply.

  • check the line supply if necessary.


F30017
Power unit: Hardware current limit has responded too often

Cause:


The hardware current limitation in the relevant phase has responded too often. For infeed units, the following applies:

  • closed-loop control is incorrectly parameterized.

  • load on the infeed is too high.

  • Voltage Sensing Module incorrectly connected.

  • line reactor missing or the incorrect type.

  • power unit defective.


The following applies to Motor Modules:

  • closed-loop control is incorrectly parameterized.

  • fault in the motor or in the power cables.

  • the power cables exceed the maximum permissible length.

  • motor load too high

  • power unit defective.




Remedy:


For infeed units, the following applies:

  • check the controller settings and reset and identify the controller if necessary.

  • reduce the load and increase the DC link capacitance or use a higher-rating infeed if necessary

  • check the connection of the optional Voltage Sensing Module

  • check the connection and technical data of the line reactor

  • check the power cables for short-circuit or ground fault.

  • replace power unit.


The following applies to Motor Modules:

  • check the motor data and if required, recalculate the controller parameters.

  • check the motor circuit configuration (star-delta).


F30020
Power unit: Configuration not supported

Cause:


A configuration is requested that is not supported by the power unit.



Remedy:

  • For fault cause = 0: If required, deactivate an active internal voltage protection (p1231).

  • For fault cause = 1: Update the Control Unit firmware or change the DRIVE-CLiQ topology.

  • For fault cause = 2: Replace the power unit with a PM260 with PS-ASIC version 3 (or higher).

  • For fault cause = 3, 4: Insert a Control Unit or Control Unit Adapter (CUAxx) on an appropriate Power Module and perform a POWER ON.

  • For fault cause = 5: use a booksize format power unit.


F30021
Power unit: Ground fault

Cause:


The power has detected a ground fault. Possible causes:

  • ground fault in the power cables.

  • ground fault at the motor.

  • CT defective.

  • when the brake closes, this causes the hardware DC current monitoring to respond.

  • short-circuit at the braking resistor.

  • the closed-loop circulating current control for devices connected in parallel is either too slow or has been set too fast.




Remedy:

  • check the power cable connections.

  • check the motor.

  • check the CT.

  • check the cables and contacts of the brake connection.

  • check the braking resistor.


F30022
Power unit: Monitoring U_ce

Cause:


In the power unit, the monitoring of the collector-emitter voltage (U_ce) of the semiconductor has responded. Possible causes:

  • fiber-optic cable interrupted.

  • power supply of the IGBT gating module missing.

  • short-circuit at the power unit output.

  • defective semiconductor in the power unit.




Remedy:

  • check the fiber-optic cable and if required, replace.

  • check the power supply of the IGBT gating module (24 V).

  • check the power cable connections.

  • select the defective semiconductor and replace.


F30024
Power unit: Overtemperature thermal model

Cause:


The temperature difference between the heat sink and chip has exceeded the permissible limit value.

  • the permissible load duty cycle was not maintained.

  • insufficient cooling, fan failure.

  • overload.

  • ambient temperature too high.

  • pulse frequency too high.




Remedy:

  • adapt the load duty cycle.

  • check whether the fan is running.

  • check the fan elements.

  • check whether the ambient temperature is in the permissible range.

  • check the motor load.

  • reduce the pulse frequency if this is higher than the rated pulse frequency.

  • if DC braking is active: reduce braking current (p1232).


F30025
Power unit: Chip overtemperature

Cause:


The chip temperature of the semiconductor has exceeded the permissible limit value.

  • the permissible load duty cycle was not maintained.

  • insufficient cooling, fan failure.

  • overload.

  • ambient temperature too high.

  • pulse frequency too high.




Remedy:

  • adapt the load duty cycle.

  • check whether the fan is running.

  • check the fan elements.

  • check whether the ambient temperature is in the permissible range.

  • check the motor load.

  • reduce the pulse frequency if this is higher than the rated pulse frequency.


F30027
Power unit: Precharging DC link time monitoring

Cause:


The power unit DC link was not able to be precharged within the expected time.

  • There is no line supply voltage connected.

  • The line contactor/line side switch has not been closed.

  • The line supply voltage is too low.

  • Line supply voltage incorrectly set (p0210).

  • The precharging resistors are overheated.

  • The DC link has either a ground fault or a short-circuit.

  • The precharging circuit is possibly defective.




Remedy:


In general:

  • check the line supply voltage at the input terminals.

  • check the line supply voltage setting (p0210).


For booksize drive units, the following applies:

  • wait (approx. 8 minutes) until the precharging resistors have cooled down.

  • carefully observe the permissible precharging frequency.

  • check the total capacitance of the DC link.

  • interconnect the ready-for-operation signal from the infeed unit.

  • check the connections of the external line contactor.

  • check the DC link for ground faults or short circuits.


A30030
Power unit: Internal overtemperature alarm

Cause:


The temperature inside the drive converter has exceeded the permissible temperature limit.

  • insufficient cooling, fan failure.

  • overload.

  • ambient temperature too high.




Remedy:

  • possibly use an additional fan.

  • check whether the ambient temperature is in the permissible range.


A30031
Power unit: Hardware current limiting in phase U

Cause:


Hardware current limit for phase U responded. The pulsing in this phase is inhibited for one pulse period.

  • closed-loop control is incorrectly parameterized.

  • fault in the motor or in the power cables.

  • the power cables exceed the maximum permissible length.

  • motor load too high

  • power unit defective.




Remedy:

  • check the motor data and if required, recalculate the control parameters.

  • check the motor circuit configuration (star/delta).

  • check the motor load.

  • check the power cable connections.

  • check the power cables for short-circuit or ground fault.

  • check the length of the power cables.


A30032
Power unit: Hardware current limiting in phase V

Cause:


Hardware current limit for phase V responded. The pulsing in this phase is inhibited for one pulse period.

  • closed-loop control is incorrectly parameterized.

  • fault in the motor or in the power cables.

  • the power cables exceed the maximum permissible length.

  • motor load too high

  • power unit defective.




Remedy:

  • Check the motor data and if required, recalculate the control parameters.

  • check the motor circuit configuration (star/delta).

  • check the motor load.

  • check the power cable connections.

  • check the power cables for short-circuit or ground fault.

  • check the length of the power cables.


A30033
Power unit: Hardware current limiting in phase W

Cause:


Hardware current limit for phase W responded. The pulsing in this phase is inhibited for one pulse period.

  • closed-loop control is incorrectly parameterized.

  • fault in the motor or in the power cables.

  • the power cables exceed the maximum permissible length.

  • motor load too high

  • power unit defective.




Remedy:

  • check the motor data and if required, recalculate the control parameters.

  • check the motor circuit configuration (star/delta).

  • check the motor load.

  • check the power cable connections.


A30034
Power unit: Internal overtemperature

Cause:


The alarm threshold for internal overtemperature has been reached. If the temperature inside the unit continues to increase, fault F30036 may be triggered.

  • ambient temperature might be too high.

  • insufficient cooling, fan failure.




Remedy:

  • check the ambient temperature.

  • check the fan for the inside of the unit.


F30035
Power unit: Air intake overtemperature

Cause:


The air intake in the power unit has exceeded the permissible temperature limit. For air-cooled power units, the temperature limit is at 55 °C.

  • ambient temperature too high.

  • insufficient cooling, fan failure.




Remedy:

  • check whether the fan is running.

  • check the fan elements.

  • check whether the ambient temperature is in the permissible range.


F30036
Power unit: Internal overtemperature

Cause:


The temperature inside the drive converter has exceeded the permissible temperature limit.

  • insufficient cooling, fan failure.

  • overload.

  • ambient temperature too high.




Remedy:

  • check whether the fan is running.

  • check the fan elements.

  • check whether the ambient temperature is in the permissible range.


F30037
Power unit: Rectifier overtemperature

Cause:


The temperature in the rectifier of the power unit has exceeded the permissible temperature limit.

  • insufficient cooling, fan failure.

  • overload.

  • ambient temperature too high.

  • line supply phase failure.




Remedy:

  • check whether the fan is running.

  • check the fan elements.

  • check whether the ambient temperature is in the permissible range.

  • check the motor load.

  • check the line supply phases.


A30038
Power unit: Capacitor fan monitoring

Cause:


The capacitor fan signals a fault.



Remedy:

  • Replace the capacitor fan in the power unit.


F30039
Power unit: Failure capacitor fan

Cause:


The capacitor fan has failed.



Remedy:

  • Replace the capacitor fan in the power unit.


F30040
Power unit: Undervolt 24 V

Cause:


The undervoltage threshold of the 24 V power supply for the power unit was fallen below for longer than 3 ms.



Remedy:

  • check the power supply of the power unit.

  • carry out a POWER ON (switch-off/switch-on) for the component.


A30041 (F)
Power unit: Undervoltage 24 V alarm

Cause:


For the power unit power supply, the lower threshold has been violated.



Remedy:

  • check the power supply of the power unit.

  • carry out a POWER ON (switch-off/switch-on) for the component.


A30042
Power unit: Fan has reached the maximum operating hours

Cause:


The maximum operating time of at least one fan will soon be reached, or has already been exceeded.



Remedy:


For the fan involved, carry out the following:

  • replace the fan.

  • reset the operating hours counter (p0251, p0254).


F30043
Power unit: Overvolt 24 V

Cause:


For the power unit power supply, the upper threshold has been violated.



Remedy:

  • Check the power supply of the power unit.


A30044 (F)
Power unit: Overvoltage 24 V alarm

Cause:


For the power unit power supply, the upper threshold has been violated.



Remedy:

  • Check the power supply of the power unit.


F30045
Power unit: Supply undervoltage

Cause:


Power supply fault in the power unit. The voltage monitor signals an undervoltage fault on the module.



Remedy:

  • check the power supply of the power unit.

  • carry out a POWER ON (switch-off/switch-on) for the component.

  • replace the module if necessary.


A30046 (F)
Power unit: Undervoltage alarm

Cause:


Before the last restart, a problem occurred at the power unit power supply. The voltage monitor in the internal FPGA of the PSA signals an undervoltage fault on the module.



Remedy:

  • check the 24 V DC voltage supply to power unit.

  • carry out a POWER ON (switch-off/switch-on) for the component.

  • replace the module if necessary.


F30047
Cooling unit: Cooling medium flow rate too low

Cause:


The flowrate of the cooling unit has fallen below the fault threshold.



Remedy:

  • check the feedback signals and parameter assignment (p0260 … p0267).

  • check the coolant feed.

  • check the thermal conductivity of the coolant.

  • check the coolant concentration.


A30048
Power unit: External fan faulty

Cause:


The feedback signal from the external fan indicates a fault.

  • fan faulty, blocked.

  • feedback signal inaccurate.




Remedy:

  • check the external fan and replace if necessary.

  • if you are using an external fan with feedback, check its wiring (X12.2 or X13.2).


A30049
Power unit: Internal fan faulty

Cause:


The internal fan has failed.



Remedy:

  • Check the internal fan and replace if necessary.


F30050
Power unit: 24 V supply overvoltage

Cause:


The voltage monitor signals an overvoltage fault on the module.



Remedy:

  • check the 24 V power supply.

  • replace the module if necessary.


F30051
Power unit: Motor holding brake short circuit detected

Cause:


A short-circuit at the motor holding brake terminals has been detected.



Remedy:

  • check the motor holding brake for a short-circuit.

  • check the connection and cable for the motor holding brake.


F30052
EEPROM data error

Cause:


EEPROM data error of the power unit module. The EEPROM data read in from the power unit module are incorrect or not compatible with the firmware.



Remedy:

  • For fault value = 0, 2, 3, 4: Replace the power unit module or update the EEPROM data.

  • For fault value = 1: Update the firmware.


F30053
FPGA data faulty

Cause:


The FPGA data of the power unit are faulty. For example, this can be caused when a firmware update is canceled.



Remedy:

  • Replace the power unit or update the FPGA data by updating the firmware.

  • Update the firmware again if this error occurs after updating the firmware.


A30054 (F, N)
Power unit: Undervoltage when opening the brake

Cause:


When the brake is being opened, it is detected that the power supply voltage is less than 21.4 V.



Remedy:

  • Check the 24 V voltage for stability and value.


F30055
Power unit: Braking chopper overcurrent

Cause:


An overcurrent condition has occurred in the braking chopper.

  • check whether the braking resistor has a short circuit.

  • for an external braking resistor, check whether the resistor may have been dimensioned too small.




Remedy:


The braking chopper is only enabled again at pulse enable after the fault has been acknowledged.
A30057
Power unit: Line asymmetry

Cause:


Frequencies have been detected on the DC link voltage that would suggest line asymmetry or failure of a line phase. It is also possible that a motor phase has failed.



Remedy:

  • check the line phase connection.

  • check the motor feeder cable connections.

  • If there is no phase failure, then reduce the power in order to avoid fault F30011.


F30059
Power unit: Internal fan faulty

Cause:


The internal power unit fan has failed and is possibly defective.



Remedy:

  • Check the internal fan and replace if necessary.


F30060 (A)
Precharge contactor state monitoring

Cause:


A feedback signal for the precharging contactor interconnected and the monitoring activated. After switching-in/switching-out the contactor, a correct feedback signal was not received within the monitoring time.



Remedy:

  • check the monitoring time setting (p0255[0, 2]).

  • check the contactor wiring and activation.

  • replace the contactor.


F30061 (A)
Bridging contactor monitoring

Cause:


A feedback signal for the bypass contactor is interconnected and the monitoring activated. After switching-in/switching-out the contactor, a correct feedback signal was not received within the monitoring time.



Remedy:

  • check the monitoring time setting (p0255[1, 3]).

  • check the contactor wiring and activation.

  • replace the contactor.


A30065 (F, N)
Voltage measured values not plausible

Cause:


The voltage measurement is not supplying any plausible values.



Remedy:

  • Deactivate voltage measurement (p0247.0 = 0).

  • Deactivate flying restart with voltage measurement.


F30070
Cycle requested by the power unit module not supported

Cause:


A cycle is requested that is not supported by the power unit. The power unit only supports specific cycles (e.g., 62.5 µs, 125 µs, etc.).



Remedy:

  • For fault value = 0: Set a permitted current control cycle.

  • For fault value = 1: Set a permitted DRIVE-CLiQ cycle.

  • For fault value = 2, 3: Contact the manufacturer (you may have an incompatible firmware version).


F30071
No new actual values received from the power unit

Cause:


The number of actual value telegrams from the power unit module that have failed has exceeded the permissible number.



Remedy:

  • Check the interface (adjustment and locking) to the power unit module.


F30072
Setpoints can no longer be transferred to the power unit

Cause:


More than one setpoint telegram was not able to be transferred to the power unit module.



Remedy:

  • Check the interface (adjustment and locking) to the power unit module.


A30073 (N)
Actual value/setpoint preprocessing no longer synchronous

Cause:


Communication with the power unit module is no longer in synchronism with the current control cycle.



Remedy:

  • Wait until synchronization is re-established.


F30074 (A)
Communication error between the Control Unit and Power Module

Cause:


Communications between the Control Unit (CU) and Power Module (PM) via the interface no longer possible. The CU may have been withdrawn or is incorrectly inserted.



Remedy:

  • Reinsert the Control Unit (CU) or the Control Unit Adapter (CUAxx) onto the original Power Module and continue operation. If required, carry out a POWER ON for the CU and/or the CUA.


F30075
Configuration of the power unit unsuccessful

Cause:


A communication error has occurred while configuring the power unit using the Control Unit. The cause is not clear.



Remedy:

  • acknowledge the fault and continue operation.

  • if the fault reoccurs, carry out a POWER ON (switch-off/switch-on).

  • if required, replace the power unit.


F30080
Power unit: Current increasing too quickly

Cause:


The power unit has detected an excessive rate of rise in the overvoltage range.

  • closed-loop control is incorrectly parameterized.

  • motor has a short-circuit or fault to ground (frame).

  • U/f operation: Up ramp set too low.

  • power cables are not correctly connected.




Remedy:

  • check the motor data – if required, carry out commissioning.

  • check the motor circuit configuration (star-delta)

  • U/f operation: Increase up ramp.

  • U/f operation: Check assignment of rated currents of motor and power unit.


F30081
Power unit: Switching operations too frequent

Cause:


The power unit has executed too many switching operations for current limitation.

  • closed-loop control is incorrectly parameterized.

  • motor has a short-circuit or fault to ground (frame).

  • U/f operation: Up ramp set too low.

  • power cables exceed the maximum permissible length.

  • power unit defective.




Remedy:

  • check the motor data – if required, carry out commissioning.

  • check the motor circuit configuration (star-delta)

  • U/f operation: Increase up ramp.

  • check the power cable connections.

  • check the length of the power cables.

  • replace power unit.


F30105
PU: Actual value sensing fault

Cause:


At least one incorrect actual value channel was detected on the Power Stack Adapter (PSA).



Remedy:

  • Evaluate the diagnostic parameters.

  • If the actual value channel is incorrect, check the components and if required, replace.


F30314
Power unit: 24 V power supply overloaded by PM

Cause:


The 24 V power supply through the Power Module (PM) is overloaded. An external 24 V power supply via X124 on the Control Unit is not connected.



Remedy:

  • Connect an external 24 V power supply via X124 at the Control Unit.


A30315 (F)
Power unit: 24 V power supply overloaded by PM

Cause:


The 24 V power supply through the Power Module (PM) is overloaded. An external 24 V power supply via X124 on the Control Unit is not connected.



Remedy:

  • Connect an external 24 V power supply via X124 at the Control Unit.


A30502
Power unit: DC link overvoltage

Cause:


The power unit has detected overvoltage in the DC link on a pulse inhibit.

  • device connection voltage too high.

  • line reactor incorrectly dimensioned.




Remedy:

  • check the device supply voltage (p0210).

  • check the dimensioning of the line reactor.


F30600
SI P2: STOP A initiated

Cause:


The drive-integrated “Safety Integrated” function in monitoring channel 2 has detected a fault and initiated a STOP A.

  • forced checking procedure of the safety switch-off signal path unsuccessful.

  • subsequent response to fault F30611 (defect in a monitoring channel).




Remedy:

  • select Safe Torque Off and de-select again.

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • replace the Motor Module/Hydraulic Module involved.

  • For fault value = 1020: upgrade or replace the Motor Module/Hydraulic Module.

  • For fault value = 9999: carry out diagnostics for fault F30611.


F30611 (A)
SI P2: Defect in a monitoring channel

Cause:


The drive-integrated “Safety Integrated” function on processor 2 has detected a fault in the crosswise data comparison between the two monitoring channels and has initiated a STOP F.



Remedy:

  • check the cross data comparison that resulted in a STOP F.

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade the Motor Module software.

  • upgrade the Control Unit software.


N30620 (F, A)
SI P2: Safe Torque Off active

Cause:


The “Safe Torque Off” (STO) function of the basic functions has been selected in monitoring channel 2 using the input terminal and is active.



Remedy:


Not necessary.
N30621 (F, A)
SI P2: Safe Stop 1 active

Cause:


The “Safe Stop 1” function (SS1) was selected in monitoring channel 2 and is active.



Remedy:


Not necessary.
F30625
SI P2: Sign-of-life error in safety data

Cause:


The drive-integrated “Safety Integrated” function in monitoring channel 2 has detected an error in the sign-of-life of the safety data between the two monitoring channels and initiated a STOP A.

  • there is either a DRIVE-CLiQ communication error or communication has failed.

  • a time slice overflow of the safety software has occurred.

  • the enable of the safety functions in both monitoring channels is inconsistent.




Remedy:

  • select Safe Torque Off and de-select again.

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • Check whether there is a DRIVE-CLiQ communication error and carry out diagnostics.

  • de-select all drive functions that are not absolutely necessary.

  • reduce the number of drives.

  • check the electrical cabinet design and cable routing for EMC compliance.

  • check the enable of the safety functions for both monitoring channels and correct if required.


F30630
SI P2: Brake control error

Cause:


The “Safety Integrated” function integrated in the drive on the Motor Module (MM) has detected a brake control error and initiated a STOP A.

  • motor cable is not shielded correctly.

  • defect in control circuit of the Motor Module.

  • Fault in “open/close holding brake” operation (no brake connected, wire breakage, ground fault, short-circuit).

  • Communication fault between the Control Unit and Motor Module.




Remedy:

  • check parameter p1278.

  • select Safe Torque Off and de-select again.

  • check the motor holding brake connection and function.

  • check for a DRIVE-CLiQ communication error between the Control Unit and the Motor Module.

  • check electrical cabinet design and cable routing for EMC compliance.

  • replace the Motor Module involved.

  • Operation with Safe Brake Module or Safe Brake Adapter: check or replace the connection/module.


F30631
Brake control: External release active

Cause:


For mounting purposes, the brake is supplied with voltage via terminal X4.1 and released.



Remedy:

  • If required, again remove the power supply at X4.1.


A30640 (F)
SI P2: Fault in the switch-off signal path of the second channel

Cause:


The Motor Module has detected a communication error with the higher-level control or the TM54F to transfer the safety-relevant information or there is a communication error between Motor Modules connected in parallel.



Remedy:

For the higher-level control:

  • check the PROFIsafe address in the higher-level control and Motor Modules and align if required.

  • save all parameters and carry out a POWER ON.


For TM54F:

  • start the copy function for the node identifier, acknowledge hardware CRC, save all parameters and carry out a POWER ON.


For a parallel connection:

  • check the PROFIsafe address in both monitoring channels and align if required, then save and POWER ON.


General remedy:

  • upgrade the Motor Module software.


F30649
SI P2: Internal software error

Cause:


An internal error in the Safety Integrated software in monitoring channel 2 has occurred. This fault results in a STOP A that cannot be acknowledged.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • re-commission the Safety Integrated function and carry out a POWER ON.

  • upgrade the Motor Module/Hydraulic Module software.

  • contact Technical Support.

  • replace the Motor Module/Hydraulic Module.


F30650
SI P2: Acceptance test required

Cause:


The “Safety Integrated” function on monitoring channel 2 requires an acceptance test. This fault results in a STOP A that can be acknowledged.
Possible reasons: Safety parameters not available, checksums not identical, safety parameter changed, etc.



Remedy:

  • For fault value = 130: carry out safety commissioning routine.

  • For fault value = 1000: check Safety Integrated Basic Functions and adapt the reference checksum, or again carry out safety commissioning routine.

  • For fault value = 2000, 2003, 2005, 3003: carry out an acceptance test and generate a report.

  • For fault value = 9999: carry out diagnostics for the other safety-related fault.


F30651
SI P2: Synchronization with Control Unit unsuccessful

Cause:


The “Safety Integrated” function requires synchronization of the safety time slices in both monitoring channels. This synchronization routine was unsuccessful. This fault results in a STOP A that cannot be acknowledged.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade the Motor Module/Hydraulic Module software.

  • upgrade the Control Unit software.


F30652
SI P2: Illegal monitoring clock cycle

Cause:


The Safety Integrated monitoring clock cycle cannot be maintained due to the communication conditions requested in the system. This fault results in a STOP A that cannot be acknowledged.



Remedy:

  • if fault F01652 simultaneously occurs, apply the remedy described there.

  • upgrade the firmware of the Motor Module/Hydraulic Module to a later version.


F30655
SI P2: Align monitoring functions

Cause:


An error has occurred when aligning the Safety Integrated monitoring functions. No common set of supported SI monitoring functions was able to be determined.

  • DRIVE-CLiQ communication error.

  • Software releases on the Control Unit and Motor Module are not compatible.




Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • upgrade the Motor Module/Hydraulic Module software.

  • upgrade the Control Unit software.

  • check the electrical cabinet design and cable routing for EMC compliance.


F30656
SI P2: Motor Module parameter error

Cause:


When accessing the Safety Integrated parameters for monitoring channel 2 in the non-volatile memory, an error has occurred. This fault results in a STOP A that cannot be acknowledged.



Remedy:

  • re-commission the safety functions.

  • upgrade the Control Unit software.

  • upgrade the Motor Module/Hydraulic Module software.

  • replace the memory card or Control Unit.


F30657
SI P2: PROFIsafe telegram number invalid

Cause:


The PROFIsafe telegram number set in p9811 is not valid. When PROFIsafe is enabled, a telegram number greater than zero must be entered.



Remedy:

  • Check the telegram number setting (p9811).


F30659
SI P2: Write request for parameter rejected

Cause:


The write request for one or several Safety Integrated parameters in monitoring channel 2 was rejected (e.g., attempting to enable an unsupported function).



Remedy:

  • check whether there are faults in the safety function alignment between the two monitoring channels.

  • use a Motor Module that supports the required function.

  • upgrade the Motor Module software.

  • upgrade the Control Unit software.


F30664
Error while booting

Cause:


An error has occurred during booting.



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • upgrade firmware to later version.

  • contact Technical Support.


F30665
SI P2: System is defective

Cause:


A system defect was detected before the last boot or in the actual one. The system might have been rebooted (reset).



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • upgrade firmware to later version.

  • contact Technical Support.


A30666 (F)
SI Motion P2: Steady-state (static) 1 signal at the F-DI for safe acknowledgment

Cause:


A logical 1 signal is present at the F-DI configured in p10106 for more than 10 seconds, which can avoid unintentional safety-relevant acknowledgment.



Remedy:

  • Set the fail-safe digital input (F-DI) to a logical 0 signal (p10106).


F30672
SI P2: Control Unit software incompatible

Cause:


The existing Control Unit software does not support the safe drive-based motion monitoring function. This fault results in a STOP A that cannot be acknowledged.



Remedy:

  • check for faults in the safety function alignment between the two monitoring channels.

  • use a Control Unit that supports the safe motion monitoring function.

  • upgrade the Control Unit software.


F30674
SI Motion P2: Safety function not supported by PROFIsafe telegram

Cause:


The monitoring function enabled in p9301 and p9801 is not supported by the currently set PROFIsafe telegram (p9811).



Remedy:

  • deselect the monitoring function involved (p9301, p9801).

  • set the matching PROFIsafe telegram (p9811).


F30680
SI Motion P2: Checksum error safety monitoring functions

Cause:


The actual checksum calculated by the Motor Module/Hydraulic Module does not match the reference checksum saved at the last machine acceptance. Safety-relevant parameters have been changed or a fault is present.



Remedy:

  • check the safety-relevant parameters and correct if required.

  • set the reference checksum to the actual checksum.

  • execute the function “Copy RAM to ROM”.

  • perform a POWER ON if safety parameters requiring it have been modified.

  • carry out an acceptance test.


F30681
SI Motion P1: Incorrect parameter value

Cause:


The parameter cannot be parameterized with this value due to an invalid combination or setting.



Remedy:

  • Correct parameter (if required, also on another monitoring channel, p9601).

  • For different values in the two monitoring channels, start the copy function for SI parameters on the drive.


F30682
SI Motion P2: Monitoring function not supported

Cause:


The monitoring function enabled is not supported in this firmware version.



Remedy:

  • deselect monitoring function involved.

  • Upgrade the Motor Module firmware.


F30683
SI Motion P2: SOS/SLS enable missing

Cause:


The safety-relevant basic function “SOS/SLS” is not enabled in p9301 although other safety-relevant monitoring functions are enabled.



Remedy:

  • Enable the function “SOS/SLS” (p9301.0) and carry out a POWER ON.


F30684
SI Motion P2: Safely limited position limit values interchanged

Cause:


For the function “Safely Limited Position” (SLP), a lower value is in p9334 than in p9335.



Remedy:

  • correct the lower and upper limit values (p9335, p9334).

  • carry out a POWER ON (switch off/on).


F30685
SI Motion P2: Safely Limited Speed limit value too high

Cause:


The limit value for the function “Safely Limited Speed” (SLS) is greater than the speed that corresponds to an encoder limit frequency of 500 kHz.



Remedy:

  • Correct the limit values for SLS and carry out a POWER ON.


F30688
SI Motion P2: Actual value synchronization not permissible

Cause:


It is not permissible to enable actual value synchronization in certain configurations (e.g., for a 1-encoder system, with absolute reference functions, or with safe position via PROFIsafe).



Remedy:

  • either deselect the “actual value synchronization” function or parameterize a 2-encoder system.

  • either deselect the synchronization or the monitoring functions with absolute reference.

  • either deselect synchronization or do not enable “Safe position via PROFIsafe”.


F30692
SI Motion P2: Parameter value not permitted for encoderless

Cause:


The parameter cannot be parameterized with this value if encoderless motion monitoring functions have been parameterized in p9306.



Remedy:

  • correct the parameter specified in the fault value.

  • if necessary, deselect encoderless motion monitoring functions (p9306).


A30693 (F)
SI P2: Safety parameter settings changed, warm restart/POWER ON required

Cause:


Safety parameters have been changed; these will only take effect following a warm restart or POWER ON.



Remedy:

  • carry out a warm restart (p0009 = 30, p0976 = 2, 3).

  • carry out a POWER ON (switch off/on) for all components.


C30700
SI Motion P2: STOP A initiated

Cause:


The drive is stopped via a STOP A. Possible causes include a stop request from the Control Unit or as a subsequent response to other safety messages (SAM/SBR limit exceeded, SLS exceeded, etc.).



Remedy:

  • remove the cause to the fault on the Control Unit.

  • check the value in p9357, increase if required.

  • check the switch-off signal path of the Control Unit.

  • carry out diagnostics for the preceding safety messages.

  • replace the Motor Module, Power Module or Hydraulic Module.

  • replace Control Unit.


C30701
SI Motion P2: STOP B initiated

Cause:


The drive is stopped via a STOP B (braking along the OFF3 ramp). Possible causes include a stop request from the Control Unit or subsequent response to other safety messages.



Remedy:

  • remove the cause to the fault on the Control Unit.

  • carry out diagnostics for the preceding safety messages.


C30706
SI Motion P2: SAM/SBR limit exceeded

Cause:


After initiating STOP B (SS1) or STOP C (SS2), the speed has exceeded the selected tolerance. The drive is shut down by message C30700 “SI Motion MM: STOP A initiated”.



Remedy:

  • Check the braking behavior and, if necessary, adapt the parameterization of the “SAM” or “SBR” function.


C30707
SI Motion P2: Tolerance for safe operating stop exceeded

Cause:


The actual position has distanced itself further from the target position than the standstill tolerance. The drive is shut down by the message C30701 “SI Motion MM: STOP B initiated”.



Remedy:

  • check whether safety faults are present and carry out appropriate diagnostics.

  • check whether the standstill tolerance matches the accuracy and control dynamic performance of the axis.


C30708
SI Motion P2: STOP C initiated

Cause:


The drive is stopped via a STOP C (braking along the OFF3 ramp). “Safe Operating Stop” (SOS) is activated after the parameterized time has expired.



Remedy:

  • remove the cause of the fault at the control.

  • carry out a diagnostics routine for messages C30714, C30715, C30716.


C30709
SI Motion P2: STOP D initiated

Cause:


The drive is stopped via a STOP D (braking along the path). “Safe Operating Stop” (SOS) is activated after the parameterized time has expired.



Remedy:

  • remove the cause of the fault at the control.

  • carry out a diagnostics routine for messages C30714, C30715, C30716.


C30710
SI Motion P2: STOP E initiated

Cause:


The drive is stopped via a STOP E (retraction motion). “Safe Operating Stop” (SOS) is activated after the parameterized time has expired.



Remedy:

  • remove the cause of the fault at the control.

  • carry out a diagnostics routine for messages C30714, C30715, C30716.


C30711
SI Motion P2: Defect in a monitoring channel

Cause:
When cross-comparing the two monitoring channels, the drive detected a difference between the input data or results of the monitoring functions and initiated a STOP F. One of the monitoring functions no longer reliably functions – i.e. safe operation is no longer possible.
If at least one monitoring function is active, then after the parameterized timer has expired, the message C30701 “SI Motion: STOP B initiated” is output. The message is output with message value 1031 when the Sensor Module hardware is replaced.
The following message values may also occur in the following cases if the cause that is explicitly mentioned does not apply:

  • differently parameterized cycle times (p9500/p9300, p9511/p9311).

  • differently parameterized axis types (p9502/p9302).

  • excessively fast cycle times (p9500/p9300, p9511/p9311).

  • incorrect synchronization.


Message value (r9749, interpret decimal):

  • 0 … 999: Number of the cross-compared data that resulted in this message. The significance of the individual message values is described in safety message C01711 of the Control Unit.

  • 1000: Watchdog timer has expired. Too many signal changes have occurred at safety-relevant inputs.

  • 1001: Initialization error of watchdog timer.

  • 1002: User agreement after the timer has expired different. The user agreement is not consistent. After a time of 4 s has expired, the status of the user agreement is different in both monitoring channels.

  • 1003: Reference tolerance exceeded.

  • 1004: Plausibility error for user agreement.

  • 1005: for safe motion monitoring functions without encoder: pulses already suppressed for test stop selection.

  • 1011: Acceptance test status between the monitoring channels differ.

  • 1012: Plausibility violation of the actual value from the encoder.

  • 1015: Gearbox switchover (bit 27 in PROFIsafe telegram) takes longer than 2 min.

  • 1020: Cyc. communication failure between the monit. channels.

  • 1021: Cyc. communication failure between the monit. channel and Sensor Module.

  • 1023: Error in the effectiveness test in the DRIVE-CLiQ encoder

  • 1024: Sign-of-life error for HTL/TTL encoders.

  • 1030: Encoder fault detected from another monitoring channel.

  • 1031: data transfer error between the monitoring channel and the Sensor Module (p9526/p9326).

  • 1040: Pulses suppressed with active encoderless monitoring functions.

  • 1041: Current absolute value too low (encoderless)

  • 1042: Current/voltage plausibility error

  • 1043: Too many acceleration phases

  • 1044: Actual current values plausibility error.

  • 1045: CRC of the standstill position incorrect.

  • 5000… 5140: PROFIsafe message values.

  • 6000 … 6166: PROFIsafe message values (PROFIsafe driver for PROFIBUS DP V1/V2 and PROFINET).

  • 7000 … 7002: Message values of the “Safe position via PROFIsafe” function.




Remedy:


  • For message value = 1002: perform safe acknowledgment, set the user agreement in both monitoring channels simultaneously (within 4 s).

  • For message value = 1003: check the mechanical system of the axis. increase the tolerance for the actual value comparison when referencing (p9344).

  • For message value = 1004: For 1., the following applies: Perform safe acknowledgment. Set the user agreement again. For 2., the following applies: Perform safe acknowledgment. Only set the user agreement again if the axis has been referenced.

  • For message value = 1005: for safe motion monitoring functions without encoder: check the conditions for pulse enable. for safe motion monitoring functions with encoder: check the conditions for STO deselection.

  • For message value = 1012: upgrade the Sensor Module firmware to a more recent version. for 1-encoder systems, the following applies: check the encoder parameters for equality.

  • For message value = 1024: check the communication link. if required, increase the monitoring cycle clock settings (p9500, p9511).

  • For message value = 1030: check the encoder connection. if required, replace the encoder.

  • For message value = 1031: When replacing a Sensor Module, carry out the specific steps mentioned in the manual.

  • For message value = 1040: deselect encoderless monitoring functions, select and deselect STO.

  • For other message values: The significance of the individual message values is described in safety message C01711. This message can be acknowledged without a POWER ON as follows (safe acknowledgment).


C30712
SI Motion P2: Defect in F-IO processing

Cause:
When cross checking and comparing the two monitoring channels, the drive detected a difference between parameters or results of the F-IO processing and initiated a STOP F. One of the monitoring functions no longer reliably functions – i.e. safe operation is no longer possible.



Remedy:


  • check parameterization in the parameters involved and correct if required.

  • ensure equality by copying the SI data to the second channel and then carry out an acceptance test.

  • check monitoring clock cycle for equality (p9500, p9300).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment): onboard F-DI (only CU310-2), PROFIsafe, machine control panel.


C30714
SI Motion P2: Safely Limited Speed exceeded

Cause:
The drive had moved faster than that specified by the velocity limit value (p9331). The drive is stopped as a result of the configured stop response (p9363).



Remedy:


  • check the traversing/motion program in the control.

  • check the limits for “SLS” function and if required, adapt (p9331).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment): Terminal Module 54F (TM54F), onboard F-DI (only CU310-2), PROFIsafe, machine control panel.


C30715
SI Motion P2: Safely Limited Position exceeded

Cause:
The axis has moved past a parameterized position that is monitored by the “SLP” function.



Remedy:


  • check the traversing/motion program in the control.

  • check the limits for “SLP” function and if required, adapt (p9534, p9535).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment): Prerequisite: deselect “SLP” function and retract the axis into the permitted position range. Carry out a safe acknowledgment using one of the following options: Terminal Module 54F (TM54F), onboard F-DI (only CU310-2), PROFIsafe, machine control panel.


C30716
SI Motion P2: Tolerance for safe motion direction exceeded

Cause:
The tolerance for the “safe motion direction” function was exceeded. The drive is stopped as a result of the configured stop response (p9366).



Remedy:


  • check the traversing/motion program in the control.

  • check the tolerance for “SDI” function and if required, adapt (p9364).

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment): Prerequisite: deselect the “SDI” function and if required select again. Carry out a safe acknowledgment using one of the following options: Terminal Module 54F (TM54F), onboard F-DI (only CU310-2), PROFIsafe, machine control panel.


C30730
SI Motion P2: Reference block for dynamic safely limited speed invalid

Cause:
The reference block transferred via PROFIsafe is negative. A reference block is used to generate a referred velocity limit value based on the reference quantity “Velocity limit value SLS1” (p9331[0]). The drive is stopped as a result of the configured stop response (p9363[0]).



Remedy:


  • In the PROFIsafe telegram, input data S_SLS_LIMIT_IST must be corrected.

  • This message can be acknowledged without a POWER ON as follows (safe acknowledgment): PROFIsafe.


C30770
SI Motion P2: Discrepancy error of the fail-safe inputs/outputs

Cause:
The fail-safe digital inputs/digital outputs (F-DI/F-DO) show a different state longer than that parameterized in p10002 / p10102.



Remedy:


  • check the wiring of the F-DI (contact problems).

  • This message can be acknowledged via F-DI or PROFIsafe (safe acknowledgment).

  • For cyclic switching operations at the F-DI, it may be necessary to adapt the discrepancy time to the switching frequency.


A30772
SI Motion P2: Test stop for fail-safe digital outputs running

Cause:
The forced checking procedure (test stop) for the fail-safe digital inputs is currently in progress.



Remedy:
The alarm is automatically withdraw after successfully ending or canceling (when a fault condition occurs) the test stop.
F30773
SI Motion P2: Test stop fail-safe digital output error

Cause:
A fault has occurred on processor 2 during the forced checking procedure (test stop) of the fail-safe digital output.



Remedy:


  • Check the wiring of the fail-safe digital output (F-DO) and restart the test stop.

  • Note: the fault is withdrawn if the test stop is successfully completed. in the event of multiple test stop faults, the first one that occurred is shown.


A30788
Automatic test stop: wait for STO deselection via SMM

Cause:
The automatic test stop was not able to be carried out after powering up. Possible causes: the STO function is selected via Safety Extended Functions. a safety message is present, that resulted in a STO.



Remedy:


  • Deselect STO via Safety Extended Functions.

  • remove the cause of the safety messages and acknowledge the messages.

  • The automatic test stop is performed after removing the cause.


C30797
SI Motion P2: Axis not safely referenced

Cause:
The standstill position saved before switching off does not match the actual position determined at switch-on.



Remedy:
If safe automatic referencing is not possible the user must issue a user agreement for the new position using the softkey. This mean that this position is then designated as safety-relevant.
C30798
SI Motion P2: Test stop for motion monitoring functions running

Cause:
The forced checking procedure (test stop) for the safe motion monitoring functions is currently in progress.



Remedy:
Not necessary. The message is automatically withdrawn when the test stop has been completed.
C30799
SI Motion P2: Acceptance test mode active

Cause:
The acceptance test mode is active.



Remedy:
Not necessary. The message is withdrawn when exiting the acceptance test mode.
N30800 (F)
Power unit: Group signal

Cause:
The power unit has detected at least one fault.



Remedy:
Evaluate the other messages that are presently available.
F30801
Power unit DRIVE-CLiQ: Sign-of-life missing

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the power unit concerned. The computing time load might be too high.



Remedy:


  • deselect functions that are not required.

  • if required, increase the sampling times (p0112, p0115).

  • replace the component involved (power unit, Control Unit).


F30802
Power unit: Time slice overflow

Cause:
A time slice overflow has occurred.



Remedy:


  • carry out a POWER ON (switch off/on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F30804 (N, A)
Power unit: CRC

Cause:
A checksum error (CRC error) has occurred for the power unit.



Remedy:


  • carry out a POWER ON (switch off/on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F30805
Power unit: EEPROM checksum error

Cause:
Internal parameter data is corrupted.



Remedy:
Replace the module.
F30809
Power unit: Switching information not valid

Cause:
For 3P gating unit, the following applies: The last switching status word in the setpoint telegram is identified by the end ID. Such an end ID was not found.



Remedy:


  • carry out a POWER ON (switch off/on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


A30810 (F)
Power unit: Watchdog timer

Cause:
When booting it was detected that the cause of the previous reset was an SAC watchdog timer overflow.



Remedy:


  • carry out a POWER ON (switch off/on) for all components.

  • upgrade firmware to later version.

  • contact Technical Support.


F30820
Power unit DRIVE-CLiQ: Telegram error

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the power unit concerned.



Remedy:


  • carry out a POWER ON (switch off/on).

  • check the electrical cabinet design and cable routing for EMC compliance

  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).


F30835
Power unit DRIVE-CLiQ: Cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the power unit concerned. The nodes do not send and receive in synchronism.



Remedy:


  • carry out a POWER ON.

  • replace the component involved (power unit, Control Unit).


F30836
Power unit DRIVE-CLiQ: Send error for DRIVE-CLiQ data

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the power unit concerned. Data were not able to be sent.



Remedy:
Carry out a POWER ON.
F30837
Power unit DRIVE-CLiQ: Component fault

Cause:
Fault detected on the DRIVE-CLIQ component concerned. Faulty hardware cannot be excluded.



Remedy:


  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • check the electrical cabinet design and cable routing for EMC compliance

  • if required, use another DRIVE-CLiQ socket (p9904).

  • replace the component involved.


F30845
Power unit DRIVE-CLiQ: Cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the power unit concerned.



Remedy:
Carry out a POWER ON (switch-off/switch-on).
F30850
Power unit: Internal software error

Cause:
An internal software error has occurred in the power unit.



Remedy:


  • replace power unit.

  • if required, upgrade the firmware in the power unit.

  • contact Technical Support.


F30851
Power unit DRIVE-CLiQ (CU): Sign-of-life missing

Cause:
A DRIVE-CLiQ communication error has occurred from the power unit to the Control Unit involved. The DRIVE-CLiQ component did not set the sign-of-life to the Control Unit.



Remedy:


  • deselect functions that are not required.

  • if required, increase the sampling times (p0112, p0115).

  • replace the component involved (power unit, Control Unit).


A30853
Power unit: Sign-of-life error cyclic data

Cause:
The power unit has detected that the cyclic setpoint telegrams of the Control Unit have not been updated on time. At least two sign-of-life errors have occurred within the window set in p7788.



Remedy:


  • reduce the size of the window (p7788) for monitoring.

  • check the Motor Module, and if required replace.


F30860
Power unit DRIVE-CLiQ (CU): Telegram error

Cause:
A DRIVE-CLiQ communication error has occurred from the power unit to the Control Unit involved.



Remedy:


  • carry out a POWER ON (switch off/on).

  • check the electrical cabinet design and cable routing for EMC compliance.

  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).


F30875
Power unit: power supply voltage failed

Cause:
The DRIVE-CLiQ communication from the DRIVE-CLiQ component involved to the Control Unit signals that the supply voltage has failed.



Remedy:


  • carry out a POWER ON (switch off/on).

  • check the power supply voltage wiring for the DRIVE-CLiQ component (interrupted cable, contacts, …).

  • check the dimensioning of the power supply for the DRIVE-CLIQ component.


F30885
CU DRIVE-CLiQ (CU): Cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the power unit to the Control Unit involved. The nodes do not send and receive in synchronism.



Remedy:


  • check the power supply voltage of the component involved.

  • carry out a POWER ON.

  • replace the component involved.


F30886
PU DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data

Cause:
A DRIVE-CLIQ communication error has occurred from the power unit to the Control Unit involved. Data were not able to be sent.



Remedy:
Carry out a POWER ON.
F30887
Power unit DRIVE-CLiQ (CU): Component fault

Cause:
Fault detected on the DRIVE-CLiQ component (power unit) involved. Faulty hardware cannot be excluded.



Remedy:


  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • check the electrical cabinet design and cable routing for EMC compliance

  • if required, use another DRIVE-CLiQ socket (p9904).

  • replace the component involved.


F30895
PU DRIVE-CLiQ (CU): Alternating cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the power unit to the Control Unit involved.



Remedy:
Carry out a POWER ON.
F30896
Power unit DRIVE-CLiQ (CU): Inconsistent component properties

Cause:
The properties of the DRIVE-CLiQ component (power unit), specified by the fault value, have changed in an incompatible fashion with respect to the properties when booted. One cause can be, e.g. that a DRIVE-CLiQ cable or DRIVE-CLiQ component has been replaced.



Remedy:


  • carry out a POWER ON.

  • when a component is replaced, the same component type and if possible the same firmware version should be used.

  • when a cable is replaced, only cables whose length is the same as or as close as possible to the length of the original cables should be used (ensure compliance with the maximum cable length).


F30899 (N, A)
Power unit: Unknown fault

Cause:
A fault occurred on the power unit that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.



Remedy:


  • replace the firmware on the power unit by an older firmware version (r0128).

  • upgrade the firmware on the Control Unit (r0018).


F30903
Power unit: I2C bus error occurred

Cause:
Communications error with an EEPROM or an analog/digital converter.



Remedy:


  • For fault value = 80000000 hex: upgrade firmware to later version.

  • For fault value = 00000001 hex … 0000FFFF hex: replace the module.


F30907
Power unit: FPGA configuration unsuccessful

Cause:
During initialization within the power unit, an internal software error has occurred.



Remedy:


  • if required, upgrade the firmware in the power unit.

  • replace power unit.

  • contact Technical Support.


A30920 (F)
Power unit: Temperature sensor fault

Cause:
When evaluating the temperature sensor, an error occurred.



Remedy:


  • make sure that the sensor is connected correctly.

  • replace the sensor.


A30930 (N)
Power unit: Component trace has saved data

Cause:
Trace data was saved in the component.



Remedy:
Not necessary.
F30950
Power unit: Internal software error

Cause:
An internal software error has occurred.



Remedy:


  • if necessary, upgrade the firmware in the power unit to a later version.

  • contact Technical Support.


A30999 (F, N)
Power unit: Unknown alarm

Cause:
An alarm occurred on the power unit that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.



Remedy:


  • replace the firmware on the power unit by an older firmware version (r0128).

  • upgrade the firmware on the Control Unit (r0018).


F31100 (N, A)
Encoder 1: Zero mark distance error

Cause:
The measured zero mark distance does not correspond to the parameterized zero mark distance.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • replace the encoder or encoder cable.


F31101 (N, A)
Encoder 1: Zero mark failed

Cause:
The 1.5 x parameterized zero mark distance was exceeded.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the clearance between zero marks (p0425).

  • when p0437.1 is active, check p4686.

  • replace the encoder or encoder cable.


F31103 (N, A)
Encoder 1: Amplitude error track R

Cause:
The amplitude of the reference track signal (track R) does not lie within the tolerance bandwidth for encoder 1.



Remedy:


  • check the speed range; frequency characteristic (amplitude characteristic) of the measuring equipment might not be sufficient for the speed range

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections and contacts of the encoder cable.

  • check the encoder type (encoder with zero marks).

  • check whether the zero mark is connected and the signal cables RP and RN have been connected correctly.

  • replace the encoder cable.

  • if the coding disk is soiled or the lighting aged, replace the encoder.


F31110 (N, A)
Encoder 1: Serial communications error

Cause:
Serial communication protocol transfer error between the encoder and evaluation module.



Remedy:


  • For fault value, bit 0 = 1: Enc defect F31111 may provide additional details.

  • For fault value, bit 1 = 1: incorrect encoder type / replace the encoder or encoder cable.

  • For fault value, bit 2 = 1: incorrect encoder type / replace the encoder or encoder cable.

  • For fault value, bit 3 = 1: EMC / connect the cable shield, replace the encoder or encoder cable.

  • For fault value, bit 4 = 1: EMC/ connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module.

  • For fault value, bit 5 = 1: EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module.

  • For fault value, bit 6 = 1: Update Sensor Module firmware.

  • For fault value, bit 7 = 1: incorrect encoder type / replace the encoder or encoder cable.

  • For fault value, bit 8 = 1: check parameterization (p0429.2).

  • For fault value, bit 9 = 1: EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module.

  • For fault value, bit 10 = 1: check parameterization (p0429.2, p0449).

  • For fault value, bit 11 = 1: check parameterization (p0436).

  • For fault value, bit 12 = 1: check parameterization (p0429.6).

  • For fault value, bit 13 = 1: check data line.

  • For fault value, bit 14 = 1: incorrect encoder type / replace the encoder or encoder cable.


F31111 (N, A)
Encoder 1: Absolute encoder internal error

Cause:
The absolute encoder fault word supplies fault bits that have been set.



Remedy:


  • For fault value, bit 0-2 = 1: Encoder is defective. Replace the encoder/motor.

  • For fault value, bit 3-4 = 1: 5 V power supply voltage fault. Check plug-in cable or replace SMC/motor.

  • For fault value, bit 5 = 1: Encoder is defective. Replace the encoder/motor.

  • For fault value, bit 6 = 1: The battery must be changed (only for encoders with battery back-up).


F31112 (N, A)
Encoder 1: Error bit set in the serial protocol

Cause:
The encoder sends a set error bit via the serial protocol.



Remedy:
In the case of an EnDat encoder, F31111 may provide further details.
F31115 (N, A)
Encoder 1: Amplitude error track A or B (A^2 + B^2)

Cause:
The amplitude (root of A^2 + B^2) for encoder 1 exceeds the permissible tolerance.



Remedy:


  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • For measuring systems without their own bearing system: adjust the scanning head and check the bearing system of the measuring wheel.

  • For measuring systems with their own bearing system: ensure that the encoder housing is not subject to any axial force.


F31116 (N, A)
Encoder 1: Amplitude error monitoring track A + B

Cause:
The amplitude of the rectified encoder signals A and B and the amplitude from the roots of A^2 + B^2 for encoder 1 are not within the tolerance bandwidth.



Remedy:


  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).


F31117 (N, A)
Encoder 1: Inversion error signals A/B/R

Cause:
For a square-wave encoder (bipolar, double ended) signals A*, B* and R* are not inverted with respect to signals A, B and R.



Remedy:


  • check the encoder/cable.

  • Does the encoder supply signals and the associated inverted signals?

  • For SMC30 (only Article Number 6SL3055-0AA00-5CA0 and 6SL3055-0AA00-5CA1), the following applies: check the setting of p0405 (p0405.2 = 1 is only possible if the encoder is connected at X520).


F31118 (N, A)
Encoder 1: Speed difference outside the tolerance range

Cause:
For an HTL/TTL encoder, the speed difference has exceeded the value in p0492 over several sampling cycles.



Remedy:


  • check the tachometer feeder cable for interruptions.

  • check the grounding of the tachometer shielding.

  • if required, increase the maximum speed difference per sampling cycle (p0492).


F31120 (N, A)
Encoder 1: Power supply voltage fault

Cause:
A power supply fault was detected for encoder 1.



Remedy:


  • For fault value, bit 0 = 1: correct encoder cable connected? check the plug connections of the encoder cable. SMC30: Check the parameterization (p0404.22).

  • For fault value, bit 1-3 = 1: correct encoder cable connected? replace the encoder or encoder cable.

  • For fault value, bit 5 = 1: Measuring unit correctly connected at the converter? Replace the measuring unit or the cable to the measuring unit.

  • For fault value, bit 6, 7 = 1: Replace the defective EnDat 2.2 converter.


F31121 (N, A)
Encoder 1: Coarse position error

Cause:
For the actual value sensing, an error was detected on the module. As a result of this error, it must be assumed that the actual value sensing supplies an incorrect coarse position.



Remedy:
Replace the motor with DRIVE-CLiQ or the appropriate Sensor Module.
F31122
Encoder 1: Internal power supply voltage faulty

Cause:
Fault in internal reference voltage of ASICs for encoder 1.



Remedy:
Replace the motor with DRIVE-CLiQ or the appropriate Sensor Module.
F31123 (N, A)
Encoder 1: Signal level A/B unipolar outside tolerance

Cause:
The unipolar level (AP/AN or BP/BN) for encoder 1 is outside the permissible tolerance.



Remedy:


  • make sure that the encoder cables and shielding are installed in an EMC-compliant manner.

  • check the plug connections and contacts of the encoder cable.

  • check the short-circuit of a signal cable with mass or the operating voltage.

  • replace the encoder cable.


F31125 (N, A)
Encoder 1: Amplitude error track A or B overcontrolled

Cause:
The amplitude of track A or B for encoder 1 exceeds the permissible tolerance band.



Remedy:


  • check that the encoder cables and shielding are routed in compliance with EMC.

  • replace the encoder or encoder cable.


F31126 (N, A)
Encoder 1: Amplitude AB too high

Cause:
The amplitude (root of A^2 + B^2 or |A| + |B|) for encoder 1 exceeds the permissible tolerance.



Remedy:


  • check that the encoder cables and shielding are routed in compliance with EMC.

  • replace the encoder or encoder cable.


F31129 (N, A)
Encoder 1: Position difference hall sensor/track C/D and A/B too large

Cause:
The error for track C/D is greater than +/-15° mechanical or +/-60° electrical or the error for the Hall signals is greater than +/-60° electrical. One period of track C/D corresponds to 360 ° mechanical. One period of the Hall signal corresponds to 360 ° electrical.



Remedy:


  • correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.

  • check that the encoder cables are routed in compliance with EMC.

  • check the adjustment of the Hall sensor.


F31130 (N, A)
Encoder 1: Zero mark and position error from the coarse synchronization

Cause:
After initializing the pole position using track C/D, Hall signals or pole position identification routine, the zero mark was detected outside the permissible range. For distance-coded encoders, the test is carried out after passing 2 zero marks. Fine synchronization was not carried out.



Remedy:


  • check p0431 and, if necessary, correct (trigger via p1990 = 1 if necessary).

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • if the Hall sensor is used as an equivalent for track C/D, check the connection.

  • check the connection of track C or D.

  • replace the encoder or encoder cable.


F31131 (N, A)
Encoder 1: Deviation position incremental/absolute too large

Cause:
When cyclically reading the absolute position, an excessively high difference to the incremental position was detected. The absolute position that was read is rejected. When the zero pulse is passed, a deviation in the incremental position was detected.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check whether the coding disk is dirty or there are strong ambient magnetic fields.

  • adapt the parameter for the clearance between zero marks (p0425).

  • if message output above speed threshold, reduce filter time if necessary (p0438).


F31135
Encoder 1: Fault when determining the position

Cause:
The encoder supplies status information bit by bit in an internal status/fault word. Some of these bits cause this fault to be triggered. Other bits are status displays. The status/fault word is displayed in the fault value.



Remedy:


  • determine the detailed cause of the fault using the fault value.

  • replace the encoder if necessary.

  • Note: An EnDat 2.2 encoder may only be removed and inserted in the “Park” state. If an EnDat 2.2 encoder was removed when not in the “Park” state, then after inserting the encoder, a POWER ON (switch-off/switch-on) is necessary to acknowledge the fault.


F31136
Encoder 1: Error when determining multiturn information

Cause:
The encoder supplies status information bit by bit in an internal status/fault word. Some of these bits cause this fault to be triggered. Other bits are status displays. The status/fault word is displayed in the fault value.



Remedy:


  • determine the detailed cause of the fault using the fault value.

  • replace the encoder if necessary.

  • Note: An EnDat 2.2 encoder may only be removed and inserted in the “Park” state. If an EnDat 2.2 encoder was removed when not in the “Park” state, then after inserting the encoder, a POWER ON (switch-off/switch-on) is necessary to acknowledge the fault.


F31137
Encoder 1: Internal fault when determining the position

Cause:
A position determination fault has occurred in the DRIVE-CLIQ encoder.



Remedy:


  • determine the detailed cause of the fault using the fault value.

  • if required, replace the DRIVE-CLIQ encoder.


F31138
Encoder 1: Internal error when determining multiturn information

Cause:
A position determination fault has occurred in the DRIVE-CLIQ encoder.



Remedy:


  • determine the detailed cause of the fault using the fault value.

  • if required, replace the DRIVE-CLIQ encoder.


F31142 (N, A)
Encoder 1: Battery voltage fault

Cause:
When switched-off, the encoder uses a battery to back up the multiturn information. The battery voltage is no longer sufficient to check the multiturn information.



Remedy:
Replace battery.
F31150 (N, A)
Encoder 1: Initialization error

Cause:
Encoder functionality selected in p0404 is not operating correctly.



Remedy:


  • check that p0404 is correctly set.

  • check the encoder type used (incremental/absolute) and for SMCxx, the encoder cable.

  • if relevant, note additional fault messages that describe the fault in detail.


F31151 (N, A)
Encoder 1: Encoder speed for initialization AB too high

Cause:
The encoder speed is too high while initializing the Sensor Module.



Remedy:
Reduce the speed of the encoder accordingly during initialization. If necessary, deactivate monitoring (p0437.29).
F31152 (N, A)
Encoder 1: Maximum input frequency exceeded

Cause:
The maximum input frequency of the encoder evaluation has been exceeded.



Remedy:


  • reduce the speed.

  • Use an encoder with a lower pulse number (p0408).


F31153 (N, A)
Encoder 1: Identification error

Cause:
An error has occurred when identifying the encoder (waiting) p0400 = 10100. The connected encoder was not able to be identified.



Remedy:
Manually configure the encoder according to the data sheet.
F31160 (N, A)
Encoder 1: Analog sensor channel A failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:


  • For fault value = 1: check the output voltage of the analog sensor.

  • For fault value = 2: check the voltage setting for each encoder period (p4673).

  • For fault value = 3: check the range limit setting and increase it if necessary (p4676).


F31161 (N, A)
Encoder 1: Analog sensor channel B failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:


  • For fault value = 1: check the output voltage of the analog sensor.

  • For fault value = 2: check the voltage setting for each encoder period (p4675).

  • For fault value = 3: check the range limit setting and increase it if necessary (p4676).


F31163 (N, A)
Encoder 1: Analog sensor position value exceeds limit value

Cause:
The position value has exceeded the permissible range of -0.5 … +0.5.



Remedy:


  • For fault value = 1: check the LVDT ratio (p4678). check the reference signal connection at track B.

  • For fault value = 2: check the coefficients of the characteristic (p4663 … p4666).


A31400 (F, N)
Encoder 1: Alarm threshold zero mark distance error

Cause:
The measured zero mark distance does not correspond to the parameterized zero mark distance.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • replace the encoder or encoder cable.


A31401 (F, N)
Encoder 1: Alarm threshold zero mark failed

Cause:
The 1.5 x parameterized zero mark distance was exceeded.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the clearance between zero marks (p0425).

  • replace the encoder or encoder cable.


F31405 (N, A)
Encoder 1: Temperature in the encoder evaluation inadmissible

Cause:
The encoder evaluation for a motor with DRIVE-CLiQ has detected an inadmissible temperature. The fault threshold is 125 ° C.



Remedy:
Reduce the ambient temperature for the DRIVE-CLIQ connection of the motor.
A31407 (F, N)
Encoder 1: Function limit reached

Cause:
The encoder has reached one of its function limits. A service is recommended.



Remedy:
Perform service. Replace the encoder if necessary.
A31410 (F, N)
Encoder 1: Serial communications

Cause:
Serial communication protocol transfer error between the encoder and evaluation module.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace encoder.


A31411 (F, N)
Encoder 1: Absolute encoder signals internal alarms

Cause:
The absolute encoder fault word includes alarm bits that have been set.



Remedy:
Replace encoder.
A31412 (F, N)
Encoder 1: Error bit set in the serial protocol

Cause:
The encoder sends a set error bit via the serial protocol.



Remedy:


  • carry out a POWER ON (switch off/on) for all components.

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace encoder.


A31414 (F, N)
Encoder 1: Amplitude error track C or D (C^2 + D^2)

Cause:
The amplitude (C^2 + D^2) of track C or D of the encoder or from the Hall signals, is not within the tolerance bandwidth.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • check the Hall sensor box.


N31415 (F, A)
Encoder 1: Amplitude alarm track A or B (A^2 + B^2)

Cause:
The amplitude (root of A^2 + B^2) for encoder 1 exceeds the permissible tolerance.



Remedy:


  • check the speed range, frequency characteristic (amplitude characteristic) of the measuring equipment is not sufficient for the speed range.

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • if the coding disk is soiled or the lighting aged, replace the encoder.


A31418 (F, N)
Encoder 1: Speed difference per sampling rate exceeded

Cause:
For an HTL/TTL encoder, the speed difference between two sampling cycles has exceeded the value in p0492.



Remedy:


  • check the tachometer feeder cable for interruptions.

  • check the grounding of the tachometer shielding.

  • if required, increase the setting of p0492.


A31419 (F, N)
Encoder 1: Track A or B outside tolerance

Cause:
The amplitude/phase/offset correction for track A or B is at the limit.



Remedy:


  • check mechanical mounting tolerances for encoders without their own bearings (e.g. toothed-wheel encoders).

  • check the plug connections (also the transition resistance).

  • check the encoder signals.

  • replace the encoder or encoder cable.


A31421 (F, N)
Encoder 1: Coarse position error

Cause:
For the actual value sensing, an error was detected. As a result of this error, it must be assumed that the actual value sensing supplies an incorrect coarse position.



Remedy:
For a standard encoder with cable, contact the manufacturer where relevant. Correct the assignment of the tracks to the position value that is serially transferred. To do this, the two tracks must be connected, inverted, at the Sensor Module (interchange A with A* and B with B*) or, for a programmable encoder, check the zero offset of the position.
A31422 (F, N)
Encoder 1: Pulses per revolution square-wave encoder outside tolerance bandwidth

Cause:
The measured zero mark distance does not correspond to the parameterized zero mark distance.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • replace the encoder or encoder cable.


A31429 (F, N)
Encoder 1: Position difference hall sensor/track C/D and A/B too large

Cause:
The error for track C/D is greater than +/-15° mechanical or +/-60° electrical or the error for the Hall signals is greater than +/-60° electrical.



Remedy:


  • track C or D not connected.

  • correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.

  • check that the encoder cables are routed in compliance with EMC.

  • check the adjustment of the Hall sensor.


A31431 (F, N)
Encoder 1: Deviation position incremental/absolute too large

Cause:
When the zero pulse is passed, a deviation in the incremental position was detected.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • Clean coding disk or remove strong magnetic fields.


A31432 (F, N)
Encoder 1: Rotor position adaptation corrects deviation

Cause:
For track A/B, pulses have been lost or too many have been counted. These pulses are presently being corrected.



Remedy:


  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check encoder limit frequency.

  • adapt the parameter for the distance between zero marks (p0424, p0425).


A31442 (F, N)
Encoder 1: Battery voltage pre-alarm

Cause:
When switched-off, the encoder uses a battery to back up the multiturn information. The multiturn information can no longer be buffered if the battery voltage drops even further.



Remedy:
Replace battery.
A31443 (F, N)
Encoder 1: Unipolar CD signal level outside specification

Cause:
The unipolar level (CP/CN or DP/DN) for encoder 1 is outside the permissible tolerance.



Remedy:


  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections and contacts of the encoder cable.

  • are the C/D tracks connected correctly (have the signal lines CP and CN or DP and DN been interchanged)?

  • replace the encoder cable.


A31460 (N)
Encoder 1: Analog sensor channel A failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:


  • For alarm value = 1: check the output voltage of the analog sensor.

  • For alarm value = 2: check the voltage setting for each encoder period (p4673).

  • For alarm value = 3: check the range limit setting and increase it if necessary (p4676).


A31461 (N)
Encoder 1: Analog sensor channel B failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:


  • For alarm value = 1: check the output voltage of the analog sensor.

  • For alarm value = 2: check the voltage setting for each encoder period (p4675).

  • For alarm value = 3: check the range limit setting and increase it if necessary (p4676).


A31462 (N)
Encoder 1: Analog sensor no channel active

Cause:
Channel A and B are not activated for the analog sensor.



Remedy:


  • activate channel A and/or channel B (p4670).

  • check the encoder configuration (p0404.17).


A31463 (N)
Encoder 1: Analog sensor position value exceeds limit value

Cause:
The position value has exceeded the permissible range of -0.5 … +0.5.



Remedy:


  • For alarm value = 1: check the LVDT ratio (p4678).

  • For alarm value = 2: check the coefficients of the characteristic (p4663 … p4666).


A31470 (F, N)
Encoder 1: Soiling detected

Cause:
In the case of the alternative encoder system interface on the Sensor Module Cabinet 30 (SMC30), a dirty encoder is signaled via a 0 signal at terminal X521.7.



Remedy:


  • check the plug connections.

  • replace the encoder or encoder cable.


F31500 (N, A)
Encoder 1: Position tracking traversing range exceeded

Cause:
For a configured linear axis without modulo correction, the drive/encoder has exceeded the maximum possible traversing range.



Remedy:
The fault should be resolved as follows: select encoder commissioning (p0010 = 4). reset the position tracking as follows (p0411.2 = 1). deselect encoder commissioning (p0010 = 0). The fault should then be acknowledged and the absolute encoder adjusted.
F31501 (N, A)
Encoder 1: Position tracking encoder position outside tolerance window

Cause:
When switched off, the drive/encoder was moved through a distance greater than was parameterized in the tolerance window. It is possible that there is no longer any reference between the mechanical system and encoder.



Remedy:
Reset the position tracking as follows: select encoder commissioning (p0010 = 4). reset the position tracking as follows (p0411.2 = 1). deselect encoder commissioning (p0010 = 0). The fault should then be acknowledged and, if necessary, the absolute encoder adjusted (p2507).
F31502 (N, A)
Encoder 1: Encoder with measuring gear without valid signals

Cause:
The encoder with measuring gear no longer provides any valid signals.



Remedy:
It must be ensured that all of the encoders, with mounted measuring gear, provide valid actual values in operation.
F31503 (N, A)
Encoder 1: Position tracking cannot be reset

Cause:
The position tracking for the measuring gear cannot be reset.



Remedy:
The fault should be resolved as follows: select encoder commissioning (p0010 = 4). reset the position tracking as follows (p0411.2 = 1). deselect encoder commissioning (p0010 = 0). The fault should then be acknowledged and the absolute encoder adjusted.
A31700
Encoder 1: Effectivity test does not supply the expected value

Cause:
The DRIVE-CLiQ encoder fault word supplies fault bits that have been set.



Remedy:
Replace encoder.
N31800 (F)
Encoder 1: Group signal

Cause:
The motor encoder has detected at least one fault.



Remedy:
Evaluate the other messages that are presently available.
F31801 (N, A)
Encoder 1 DRIVE-CLiQ: Sign-of-life missing

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved.
Fault cause:
10 (= 0A hex):
The sign-of-life bit in the receive telegram is not set.



Remedy:

  • check the electrical cabinet design and cable routing for EMC compliance

  • replace the component involved.


F31802 (N, A)
Encoder 1: Time slice overflow

Cause:
A time slice overflow has occurred in encoder 1.



Remedy:

  • Increase the current controller sampling time


F31804 (N, A)
Encoder 1: Checksum error

Cause:
A checksum error has occurred when reading-out the program memory on the Sensor Module.



Remedy:

  • carry out a POWER ON (switch off/on).

  • upgrade firmware to later version.

  • check whether the permissible ambient temperature for the component is maintained.

  • replace the Sensor Module.


F31805 (N, A)
Encoder 1: EEPROM checksum error

Cause:
Internal parameter data is corrupted.



Remedy:

  • Replace the module.


F31806 (N, A)
Encoder 1: Initialization error

Cause:
The encoder was not successfully initialized.



Remedy:

  • Acknowledge fault.

  • If the fault cannot be acknowledged:

    • Check encoder power supply.

    • Check the corresponding cable.

    • Replace the defective measuring unit.




A31811 (F, N)
Encoder 1: Encoder serial number changed

Cause:
The serial number of the motor encoder of a synchronous motor has changed.



Remedy:

  • For causes 1, 2: Carry out an automatic adjustment using the pole position identification routine. Acknowledge fault. Initiate the pole position identification routine with p1990 = 1. Then check that the pole position identification routine is correctly executed.

  • For causes 3, 4: Accept the new serial number with p0440 = 1.


F31812 (N, A)
Encoder 1: Requested cycle or RX-/TX timing not supported

Cause:
A cycle requested from the Control Unit or RX/TX timing is not supported.



Remedy:

  • Carry out a POWER ON (switch-off/switch-on) for all components.


F31813
Encoder 1: Hardware logic unit failed

Cause:
The DRIVE-CLiQ encoder fault word supplies fault bits that have been set.



Remedy:

  • Replace encoder.


F31820 (N, A)
Encoder 1 DRIVE-CLiQ: Telegram error

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned.



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • check the electrical cabinet design and cable routing for EMC compliance

  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).


F31835 (N, A)
Encoder 1 DRIVE-CLiQ: Cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned. The nodes do not send and receive in synchronism.



Remedy:

  • carry out a POWER ON.

  • replace the component involved.


F31836 (N, A)
Encoder 1 DRIVE-CLiQ: Send error for DRIVE-CLIQ data

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved. Data were not able to be sent.



Remedy:

  • Carry out a POWER ON.


F31837 (N, A)
Encoder 1 DRIVE-CLiQ: Component fault

Cause:
Fault detected on the DRIVE-CLiQ component concerned. Faulty hardware cannot be excluded.



Remedy:

  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • check the electrical cabinet design and cable routing for EMC compliance

  • if required, use another DRIVE-CLiQ socket (p9904).

  • replace the component involved.


F31845 (N, A)
Encoder 1 DRIVE-CLiQ: Cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved.



Remedy:

  • Carry out a POWER ON (switch-off/switch-on).


F31850 (N, A)
Encoder 1: Encoder evaluation internal software error

Cause:
An internal software error has occurred in the Sensor Module of encoder 1.



Remedy:

  • replace the Sensor Module.

  • if required, upgrade the firmware in the Sensor Module.

  • contact Technical Support.


F31851 (N, A)
Encoder 1 DRIVE-CLiQ (CU): Sign-of-life missing

Cause:
A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit.



Remedy:

  • Upgrade the firmware of the component involved.

  • carry out a POWER ON (switch-off/switch-on) for the component involved.


F31860 (N, A)
Encoder 1 DRIVE-CLIQ (CU): Telegram error

Cause:
A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit.



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • check the electrical cabinet design and cable routing for EMC compliance

  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).


F31875 (N, A)
Encoder 1: power supply voltage failed

Cause:
The DRIVE-CLiQ communication from the DRIVE-CLiQ component involved to the Control Unit signals that the supply voltage has failed.



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • check the power supply voltage wiring for the DRIVE-CLiQ component (interrupted cable, contacts, …).

  • check the dimensioning of the power supply for the DRIVE-CLiQ component.


F31885 (N, A)
Encoder 1 DRIVE-CLiQ (CU): Cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit. The nodes do not send and receive in synchronism.



Remedy:

  • check the power supply voltage of the component involved.

  • carry out a POWER ON.

  • replace the component involved.


F31886 (N, A)
Encoder 1 DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data

Cause:
A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit. Data were not able to be sent.



Remedy:

  • carry out a POWER ON.

  • check whether the firmware version of the encoder (r0148) matches the firmware version of Control Unit (r0018).


F31887 (N, A)
Encoder 1 DRIVE-CLIQ (CU): Component fault

Cause:
Fault detected on the DRIVE-CLiQ component involved (Sensor Module for encoder 1). Faulty hardware cannot be excluded.



Remedy:

  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • check the electrical cabinet design and cable routing for EMC compliance

  • if required, use another DRIVE-CLiQ socket (p9904).

  • replace the component involved.


F31895 (N, A)
Encoder 1 DRIVE-CLiQ (CU): Alternating cyclic data transfer error

Cause:
A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit.



Remedy:

  • Carry out a POWER ON.


F31896 (N, A)
Encoder 1 DRIVE-CLiQ (CU): Inconsistent component properties

Cause:
The properties of the DRIVE-CLiQ component (Sensor Module for encoder 1), specified by the fault value, have changed in an incompatible fashion with respect to the properties when booted. One cause can be, e.g. that a DRIVE-CLiQ cable or DRIVE-CLiQ component has been replaced.



Remedy:

  • carry out a POWER ON.

  • when a component is replaced, the same component type and if possible the same firmware version should be used.

  • when a cable is replaced, only cables whose length is the same as or as close as possible to the length of the original cables should be used (ensure compliance with the maximum cable length).


F31899 (N, A)
Encoder 1: Unknown fault

Cause:
A fault occurred on the Sensor Module for encoder 1 that cannot be interpreted by the Control Unit firmware.



Remedy:

  • replace the firmware on the Sensor Module by an older firmware version (r0148).

  • upgrade the firmware on the Control Unit (r0018).


A31902 (F, N)
Encoder 1: SPI-BUS error occurred

Cause:
Error when operating the internal SPI bus.



Remedy:

  • replace the Sensor Module.

  • if required, upgrade the firmware in the Sensor Module.

  • contact Technical Support.


A31903 (F, N)
Encoder 1: I2C-BUS error occurred

Cause:
Error when operating the internal I2C bus.



Remedy:

  • replace the Sensor Module.

  • if required, upgrade the firmware in the Sensor Module.

  • contact Technical Support.


F31905 (N, A)
Encoder 1: Parameterization error

Cause:
A parameter of encoder 1 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder.



Remedy:

  • check whether the connected encoder type matches the encoder that has been parameterized.

  • correct the parameter specified by the fault value (r0949) and p0187.

  • for parameter number = 314: check the pole pair number and measuring gear ratio. The quotient of the “pole pair number” divided by the “measuring gear ratio” must be less than or equal to 1000 ((r0313 * p0433) / p0432 <= 1000).


F31912
Encoder 1: Device combination is not permissible

Cause:
The selected device combination is not supported.



Remedy:

  • For fault value = 1003, 1005, 1006: Use a measuring unit that is permissible.

  • For fault value = 2001: set a permissible cycle combination (if required, use standard settings).

  • For fault value = 2002: Use a measuring unit with a lower resolution (p0422).


A31915 (F, N)
Encoder 1: Configuration error

Cause:
The configuration for encoder 1 is incorrect.



Remedy:

  • For alarm value = 1: No re-parameterization between fault/alarm.

  • For alarm value = 419: Reduce the fine resolution (p0419) or deactivate the monitoring (p0437.25), if the complete multiturn range is not required.


F31916 (N, A)
Encoder 1: Parameterization fault

Cause:
A parameter of encoder 1 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder.



Remedy:

  • check whether the connected encoder type matches the encoder that has been parameterized.

  • correct the parameter specified by the fault value (r0949) and p0187.

  • if a linear encoder has been selected in parameter p0400/p0404, the “linear encoder” function module has to be activated (r0108.12 = 1)

  • if a rotary encoder has been selected in parameter p0400/p0404, the “linear encoder” function module should not be activated (r0108.12 = 0)


A31920 (F, N)
Encoder 1: Temperature sensor fault

Cause:
When evaluating the temperature sensor, an error occurred.



Remedy:

  • check that the encoder cable is the correct type and is correctly connected.

  • check the temperature sensor selection in p0600 to p0603.

  • replace the Sensor Module (hardware defect or incorrect calibration data).


A31930 (N)
Encoder 1: Data logger has saved data

Cause:
For the activated function “Data logger” (p0437.0 = 1) a fault has occurred with the Sensor Module. This alarm indicates that the diagnostics data corresponding to the fault was saved on the memory card.



Remedy:

  • Not necessary.

  • The alarm disappears automatically.

  • The data logger is ready to record the next fault case.


A31940 (F, N)
Encoder 1: Spindle sensor S1 voltage incorrect

Cause:
The voltage of analog sensor S1 is outside the permissible range.



Remedy:

  • check the clamped tool.

  • check the tolerance and if required, adapt (p5040).

  • check the thresholds and if required, adapt (p5041).

  • check analog sensor S1 and connections.


F31950
Encoder 1: Internal software error

Cause:
An internal software error has occurred.



Remedy:

  • if necessary, upgrade the firmware in the Sensor Module to a later version.

  • contact Technical Support.


A31999 (F, N)
Encoder 1: Unknown alarm

Cause:
An alarm has occurred on the Sensor Module for encoder 1 that cannot be interpreted by the Control Unit firmware.



Remedy:

  • replace the firmware on the Sensor Module by an older firmware version (r0148).

  • upgrade the firmware on the Control Unit (r0018).


F32100 (N, A)
Encoder 2: Zero mark distance error

Cause:
The measured zero mark distance does not correspond to the parameterized zero mark distance.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • if message output above speed threshold, reduce filter time if necessary (p0438).

  • replace the encoder or encoder cable.


F32101 (N, A)
Encoder 2: Zero mark failed

Cause:
The 1.5 x parameterized zero mark distance was exceeded.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the clearance between zero marks (p0425).

  • if message output above speed threshold, reduce filter time if necessary (p0438).

  • when p0437.1 is active, check p4686.

  • replace the encoder or encoder cable.


F32103 (N, A)
Encoder 2: Amplitude error track R

Cause:
The amplitude of the reference track signal (track R) does not lie within the tolerance bandwidth for encoder 2.



Remedy:

  • check the speed range; frequency characteristic (amplitude characteristic) of the measuring equipment might not be sufficient for the speed range

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections and contacts of the encoder cable.

  • check the encoder type (encoder with zero marks).

  • check whether the zero mark is connected and the signal cables RP and RN have been connected correctly.

  • replace the encoder cable.

  • if the coding disk is soiled or the lighting aged, replace the encoder.


F32110 (N, A)
Encoder 2: Serial communications error

Cause:
Serial communication protocol transfer error between the encoder and evaluation module.



Remedy:

  • Refer to the manual for specific remedies based on the fault value bit. General steps include: check for incorrect encoder type, check EMC and cable shielding, update firmware, check parameterization, and check the data line.


F32111 (N, A)
Encoder 2: Absolute encoder internal fault

Cause:
The absolute encoder fault word supplies fault bits that have been set.



Remedy:

  • Refer to the manual for specific remedies based on the fault value bit. General steps include: replacing the defective encoder/motor, checking the 5V power supply and plug-in cables, or changing the battery for encoders with battery back-up.


F32115 (N, A)
Encoder 2: Amplitude error track A or B (A^2 + B^2)

Cause:
The amplitude (root of A^2 + B^2) for encoder 2 exceeds the permissible tolerance.



Remedy:

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • For measuring systems without their own bearing system: adjust the scanning head and check the bearing system of the measuring wheel.

  • For measuring systems with their own bearing system: ensure that the encoder housing is not subject to any axial force.


F32116 (N, A)
Encoder 2: Amplitude error monitoring track A + B

Cause:
The amplitude of the rectified encoder signals A and B and the amplitude from the roots of A^2 + B^2 for encoder 2 are not within the tolerance bandwidth.



Remedy:

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).


F32117 (N, A)
Encoder 2: Inversion error signals A/B/R

Cause:
For a square-wave encoder (bipolar, double ended) signals A*, B* and R* are not inverted with respect to signals A, B and R.



Remedy:

  • check the encoder/cable.

  • Does the encoder supply signals and the associated inverted signals?

  • For SMC30, check the setting of p0405. For a square-wave encoder without track R, specific jumpers must be set for the connection.


F32118 (N, A)
Encoder 2: Speed difference outside the tolerance range

Cause:
For an HTL/TTL encoder, the speed difference has exceeded the value in p0492 over several sampling cycles.



Remedy:

  • check the tachometer feeder cable for interruptions.

  • check the grounding of the tachometer shielding.

  • if required, increase the maximum speed difference per sampling cycle (p0492).


F32120 (N, A)
Encoder 2: Power supply voltage fault

Cause:
A power supply fault was detected for encoder 2.



Remedy:

  • Refer to the manual for remedies based on the fault value bit. General steps include: checking for correct cable connections, checking plug connections, and replacing the encoder, cable, or defective EnDat 2.2 converter.


F32121 (N, A)
Encoder 2: Coarse position error

Cause:
For the actual value sensing, an error was detected on the module. As a result of this error, it must be assumed that the actual value sensing supplies an incorrect coarse position.



Remedy:

  • Replace the motor with DRIVE-CLIQ or the appropriate Sensor Module.


F32122
Encoder 2: Internal power supply voltage faulty

Cause:
Fault in internal reference voltage of ASICs for encoder 2.



Remedy:

  • Replace the motor with DRIVE-CLIQ or the appropriate Sensor Module.


F32123 (N, A)
Encoder 2: Signal level A/B unipolar outside tolerance

Cause:
The unipolar level (AP/AN or BP/BN) for encoder 2 is outside the permissible tolerance.



Remedy:

  • make sure that the encoder cables and shielding are installed in an EMC-compliant manner.

  • check the plug connections and contacts of the encoder cable.

  • check the short-circuit of a signal cable with mass or the operating voltage.

  • replace the encoder cable.


F32125 (N, A)
Encoder 2: Amplitude error track A or B overcontrolled

Cause:
The amplitude of track A or B for encoder 2 exceeds the permissible tolerance band.



Remedy:

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • replace the encoder or encoder cable.


F32126 (N, A)
Encoder 2: Amplitude AB too high

Cause:
The amplitude (root of A^2 + B^2 or |A| + |B|) for encoder 2 exceeds the permissible tolerance.



Remedy:

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • replace the encoder or encoder cable.


F32129 (N, A)
Encoder 2: Position difference hall sensor/track C/D and A/B too large

Cause:
The error for track C/D is greater than +/-15° mechanical or +/-60° electrical or the error for the Hall signals is greater than +/-60° electrical.



Remedy:

  • check if track C or D not connected.

  • correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.

  • check that the encoder cables are routed in compliance with EMC.

  • check the adjustment of the Hall sensor.


F32130 (N, A)
Encoder 2: Zero mark and position error from the coarse synchronization

Cause:
After initializing the pole position using track C/D, Hall signals or pole position identification routine, the zero mark was detected outside the permissible range.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • if the Hall sensor is used as an equivalent for track C/D, check the connection.

  • check the connection of track C or D.

  • replace the encoder or encoder cable.


F32131 (N, A)
Encoder 2: Deviation position incremental/absolute too large

Cause:
Absolute encoder: When cyclically reading the absolute position, an excessively high difference to the incremental position was detected. Incremental encoder: When the zero pulse is passed, a deviation in the incremental position was detected.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.


F32135
Encoder 2: Fault when determining the position

Cause:
The encoder supplies status information bit by bit in an internal status/fault word. Some of these bits cause this fault to be triggered.



Remedy:

  • determine the detailed cause of the fault using the fault value.

  • replace the encoder if necessary.


F32136
Encoder 2: Error when determining multiturn information

Cause:
The encoder supplies status information bit by bit in an internal status/fault word. Some of these bits cause this fault to be triggered.



Remedy:

  • determine the detailed cause of the fault using the fault value.

  • replace the encoder if necessary.

  • Note: An EnDat 2.2 encoder may only be removed and inserted in the “Park” state.


F32137
Encoder 2: Internal fault when determining the position

Cause:
A position determination fault has occurred in the DRIVE-CLiQ encoder.



Remedy:

  • For an encoder version that is not described here, please contact the encoder manufacturer for more detailed information on the bit coding.

  • determine the detailed cause of the fault using the fault value.

  • if required, replace the DRIVE-CLiQ encoder.


F32138
Encoder 2: Internal error when determining multiturn information

Cause:
A position determination fault has occurred in the DRIVE-CLiQ encoder.



Remedy:

  • For an encoder version that is not described here, please contact the encoder manufacturer for more detailed information on the bit coding.

  • determine the detailed cause of the fault using the fault value.

  • if required, replace the DRIVE-CLiQ encoder.


F32142 (N, A)
Encoder 2: Battery voltage fault

Cause:
When switched-off, the encoder uses a battery to back up the multiturn information. The battery voltage is no longer sufficient to check the multiturn information.



Remedy:

  • Replace battery.


F32150 (N, A)
Encoder 2: Initialization error

Cause:
Encoder functionality selected in p0404 is not operating correctly.



Remedy:

  • check that p0404 is correctly set.

  • check the encoder type used (incremental/absolute) and for SMCxx, the encoder cable.

  • if relevant, note additional fault messages that describe the fault in detail.


F32151 (N, A)
Encoder 2: Encoder speed for initialization AB too high

Cause:
The encoder speed is too high while initializing the Sensor Module.



Remedy:

  • Reduce the speed of the encoder accordingly during initialization.

  • If necessary, deactivate monitoring (p0437.29).


F32152 (N, A)
Encoder 2: Maximum input frequency exceeded

Cause:
The maximum input frequency of the encoder evaluation has been exceeded.



Remedy:

  • reduce the speed.

  • Use an encoder with a lower pulse number (p0408).


F32153 (N, A)
Encoder 2: Identification error

Cause:
An error has occurred when identifying the encoder (waiting) p0400 = 10100. The connected encoder was not able to be identified.



Remedy:

  • Manually configure the encoder according to the data sheet.


F32160 (N, A)
Encoder 2: Analog sensor channel A failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:

  • For fault value = 1: check the output voltage of the analog sensor.

  • For fault value = 2: check the voltage setting for each encoder period (p4673).

  • For fault value = 3: check the range limit setting and increase it if necessary (p4676).


F32161 (N, A)
Encoder 2: Analog sensor channel B failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:

  • For fault value = 1: check the output voltage of the analog sensor.

  • For fault value = 2: check the voltage setting for each encoder period (p4675).

  • For fault value = 3: check the range limit setting and increase it if necessary (p4676).


F32163 (N, A)
Encoder 2: Analog sensor position value exceeds limit value

Cause:
The position value has exceeded the permissible range of -0.5 … +0.5.



Remedy:

  • For fault value = 1: check the LVDT ratio (p4678), check the reference signal connection at track B.

  • For fault value = 2: check the coefficients of the characteristic (p4663 … p4666).


A32400 (F, N)
Encoder 2: Alarm threshold zero mark distance error

Cause:
The measured zero mark distance does not correspond to the parameterized zero mark distance.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • replace the encoder or encoder cable.


A32401 (F, N)
Encoder 2: Alarm threshold zero mark failed

Cause:
The 1.5 x parameterized zero mark distance was exceeded.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the clearance between zero marks (p0425).

  • replace the encoder or encoder cable.


F32405 (N, A)
Encoder 2: Temperature in the encoder evaluation inadmissible

Cause:
The encoder evaluation for a motor with DRIVE-CLiQ has detected an inadmissible temperature. The fault threshold is 125 ° C.



Remedy:

  • Reduce the ambient temperature for the DRIVE-CLIQ connection of the motor.


A32407 (F, N)
Encoder 2: Function limit reached

Cause:
The encoder has reached one of its function limits. A service is recommended.



Remedy:

  • Perform service. Replace the encoder if necessary.


A32410 (F, N)
Encoder 2: Serial communications

Cause:
Serial communication protocol transfer error between the encoder and evaluation module.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace encoder.


A32411 (F, N)
Encoder 2: Absolute encoder signals internal alarms

Cause:
The absolute encoder fault word includes alarm bits that have been set.



Remedy:

  • Replace encoder.


A32412 (F, N)
Encoder 2: Error bit set in the serial protocol

Cause:
The encoder sends a set error bit via the serial protocol.



Remedy:

  • carry out a POWER ON (switch-off/switch-on) for all components.

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace encoder.


A32414 (F, N)
Encoder 2: Amplitude error track C or D (C^2 + D^2)

Cause:
The amplitude (C^2 + D^2) of track C or D of the encoder or from the Hall signals, is not within the tolerance bandwidth.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • check the Hall sensor box.


N32415 (F, A)
Encoder 2: Amplitude alarm track A or B (A^2 + B^2)

Cause:
The amplitude (root of A^2 + B^2) for encoder 2 exceeds the permissible tolerance.



Remedy:

  • check the speed range, frequency characteristic (amplitude characteristic) of the measuring equipment is not sufficient for the speed range.

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.


A32418 (F, N)
Encoder 2: Speed difference per sampling rate exceeded

Cause:
For an HTL/TTL encoder, the speed difference between two sampling cycles has exceeded the value in p0492.



Remedy:

  • check the tachometer feeder cable for interruptions.

  • check the grounding of the tachometer shielding.

  • if required, increase the setting of p0492.


A32419 (F, N)
Encoder 2: Track A or B outside tolerance

Cause:
The amplitude/phase/offset correction for track A or B is at the limit.



Remedy:

  • check mechanical mounting tolerances for encoders without their own bearings (e.g. toothed-wheel encoders).

  • check the plug connections (also the transition resistance).

  • check the encoder signals.

  • replace the encoder or encoder cable.


A32421 (F, N)
Encoder 2: Coarse position error

Cause:
For the actual value sensing, an error was detected. As a result of this error, it must be assumed that the actual value sensing supplies an incorrect coarse position.



Remedy:

  • For alarm value = 3: For a standard encoder with cable, contact the manufacturer where relevant. Correct the assignment of the tracks to the position value that is serially transferred.


A32422 (F, N)
Encoder 2: Pulses per revolution square-wave encoder outside tolerance bandwidth

Cause:
The measured zero mark distance does not correspond to the parameterized zero mark distance.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • replace the encoder or encoder cable.


A32429 (F, N)
Encoder 2: Position difference hall sensor/track C/D and A/B too large

Cause:
The error for track C/D is greater than +/-15° mechanical or +/-60° electrical or the error for the Hall signals is greater than +/-60° electrical.



Remedy:

  • track C or D not connected.

  • correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.

  • check that the encoder cables are routed in compliance with EMC.

  • check the adjustment of the Hall sensor.


A32431 (F, N)
Encoder 2: Deviation position incremental/absolute too large

Cause:
When the zero pulse is passed, a deviation in the incremental position was detected.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • Clean coding disk or remove strong magnetic fields.


A32432 (F, N)
Encoder 2: Rotor position adaptation corrects deviation

Cause:
For track A/B, pulses have been lost or too many have been counted. These pulses are presently being corrected.



Remedy:

  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check encoder limit frequency.

  • adapt the parameter for the distance between zero marks (p0424, p0425).


A32442 (F, N)
Encoder 2: Battery voltage pre-alarm

Cause:
When switched-off, the encoder uses a battery to back up the multiturn information. The multiturn information can no longer be buffered if the battery voltage drops even further.



Remedy:

  • Replace battery.


A32443 (F, N)
Encoder 2: Unipolar CD signal level outside specification

Cause:
The unipolar level (CP/CN or DP/DN) for encoder 2 is outside the permissible tolerance.



Remedy:

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections and contacts of the encoder cable.

  • are the C/D tracks connected correctly?

  • replace the encoder cable.


A32460 (N)
Encoder 2: Analog sensor channel A failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:

  • For alarm value = 1: check the output voltage of the analog sensor.

  • For alarm value = 2: check the voltage setting for each encoder period (p4673).

  • For alarm value = 3: check the range limit setting and increase it if necessary (p4676).


A32461 (N)
Encoder 2: Analog sensor channel B failed

Cause:
The input voltage of the analog sensor is outside the permissible limits.



Remedy:

  • For alarm value = 1: check the output voltage of the analog sensor.

  • For alarm value = 2: check the voltage setting for each encoder period (p4675).

  • For alarm value = 3: check the range limit setting and increase it if necessary (p4676).


A32462 (N)
Encoder 2: Analog sensor no channel active

Cause:
Channel A and B are not activated for the analog sensor.



Remedy:

  • activate channel A and/or channel B (p4670).

  • check the encoder configuration (p0404.17).


A32463 (N)
Encoder 2: Analog sensor position value exceeds limit value

Cause:
The position value has exceeded the permissible range of -0.5 … +0.5.



Remedy:

  • For alarm value = 1: check the LVDT ratio (p4678), check the reference signal connection at track B.

  • For alarm value = 2: check the coefficients of the characteristic (p4663 … p4666).


A32470 (F, N)
Encoder 2: Soiling detected

Cause:
In the case of the alternative encoder system interface on the Sensor Module Cabinet 30 (SMC30), a dirty encoder is signaled via a 0 signal at terminal X521.7.



Remedy:

  • check the plug connections.

  • replace the encoder or encoder cable.


F32500 (N, A)
Encoder 2: Position tracking traversing range exceeded

Cause:
For a configured linear axis without modulo correction, the drive/encoder has exceeded the maximum possible traversing range.



Remedy:

  • select encoder commissioning (p0010 = 4).

  • reset the position tracking as follows (p0411.2 = 1).

  • deselect encoder commissioning (p0010 = 0).

  • The fault should then be acknowledged and the absolute encoder adjusted.


F32501 (N, A)
Encoder 2: Position tracking encoder position outside tolerance window

Cause:
When switched off, the drive/encoder was moved through a distance greater than was parameterized in the tolerance window.



Remedy:

  • select encoder commissioning (p0010 = 4).

  • reset the position tracking as follows (p0411.2 = 1).

  • deselect encoder commissioning (p0010 = 0).

  • The fault should then be acknowledged and, if necessary, the absolute encoder adjusted (p2507).


F32502 (N, A)
Encoder 2: Encoder with measuring gear without valid signals

Cause:
The encoder with measuring gear no longer provides any valid signals.



Remedy:

  • It must be ensured that all of the encoders, with mounted measuring gear, provide valid actual values in operation.


F32503 (N, A)
Encoder 2: Position tracking cannot be reset

Cause:
The position tracking for the measuring gear cannot be reset.



Remedy:

  • select encoder commissioning (p0010 = 4).

  • reset the position tracking as follows (p0411.2 = 1).

  • deselect encoder commissioning (p0010 = 0).

  • The fault should then be acknowledged and the absolute encoder adjusted.


A32700
Encoder 2: Effectivity test does not supply the expected value

Cause:
The DRIVE-CLiQ encoder fault word supplies fault bits that have been set.



Remedy:

  • Replace encoder.


N32800 (F)
Encoder 2: Group signal

Cause:
The motor encoder has detected at least one fault.



Remedy:

  • Evaluates other actual messages.


F32801 (N, A)
Encoder 2 DRIVE-CLIQ: Sign-of-life missing

Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved.



Remedy:

  • check the electrical cabinet design and cable routing for EMC compliance

  • replace the component involved.


F32802 (N, A)
Encoder 2: Time slice overflow

Cause:
A time slice overflow has occurred in encoder 2.



Remedy:

  • Increase the current controller sampling time.


F32804 (N, A)
Encoder 2: Checksum error

Cause:
A checksum error has occurred when reading-out the program memory on the Sensor Module.



Remedy:

  • carry out a POWER ON (switch-off/switch-on).

  • upgrade firmware to later version.

  • check whether the permissible ambient temperature for the component is maintained.

  • replace the Sensor Module.


F32805 (N, A)
Encoder 2: EEPROM checksum error

Cause:
Internal parameter data is corrupted.



Remedy:

  • Replace the module.


F32806 (N, A)
Encoder 2: Initialization error

Cause:
The encoder was not successfully initialized.



Remedy:

  • Acknowledge fault. If the fault cannot be acknowledged, check the power supply, corresponding cable, and replace the defective measuring unit.


A32811 (F, N)
Encoder 2: Encoder serial number changed

Cause:
The encoder serial number has changed. The change is only checked for encoders with serial number (e.g. EnDat encoders).



Remedy:

  • Mechanically adjust the encoder. Accept the new serial number with p0440 = 1.


F32812 (N, A)
Encoder 2: Requested cycle or RX-/TX timing not supported

Cause:


A cycle requested from the Control Unit or RX/TX timing is not supported.


Fault value (r0949, interpret decimal):

  • 0: Application cycle is not supported.

  • 1: DRIVE-CLiQ cycle is not supported.

  • 2: Distance between RX and TX instants in time too low.

  • 3: TX instant in time too early.




Remedy:


Carry out a POWER ON (switch-off/switch-on) for all components.
F32813
Encoder 2: Hardware logic unit failed

Cause:


The DRIVE-CLiQ encoder fault word supplies fault bits that have been set.


Fault value (r0949, interpret binary):

  • Bit 0: ALU watchdog has responded.

  • Bit 1: ALU has detected a sign-of-life error.




Remedy:


Replace encoder.
F32820 (N, A)
Encoder 2 DRIVE-CLIQ: Telegram error

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned.


Fault cause:

  • 1 (= 01 hex): Checksum error (CRC error).

  • 2 (= 02 hex): Telegram is shorter than specified in the length byte or in the receive list.

  • 3 (= 03 hex): Telegram is longer than specified in the length byte or in the receive list.

  • 4 (= 04 hex): The length of the receive telegram does not match the receive list.

  • 5 (= 05 hex): The type of the receive telegram does not match the receive list.

  • 6 (= 06 hex): The address of the component in the telegram and in the receive list do not match.

  • 7 (= 07 hex): A SYNC telegram is expected – but the received telegram is not a SYNC telegram.

  • 8 (= 08 hex): No SYNC telegram is expected – but the received telegram is one.

  • 9 (= 09 hex): The error bit in the receive telegram is set.

  • 16 (= 10 hex): The receive telegram is too early.




Remedy:



  • carry out a POWER ON (switch-off/switch-on).

  • check the electrical cabinet design and cable routing for EMC compliance

  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F32835 (N, A)
Encoder 2 DRIVE-CLIQ: Cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned. The nodes do not send and receive in synchronism.


Fault cause:

  • 33 (= 21 hex): The cyclic telegram has not been received.

  • 34 (= 22 hex): Timeout in the telegram receive list.

  • 64 (= 40 hex): Timeout in the telegram send list.




Remedy:



  • carry out a POWER ON.

  • replace the component involved.

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F32836 (N, A)
Encoder 2 DRIVE-CLIQ: Send error for DRIVE-CLIQ data

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved. Data were not able to be sent.


Fault cause:

  • 65 (= 41 hex): Telegram type does not match send list.




Remedy:


Carry out a POWER ON.
F32837 (N, A)
Encoder 2 DRIVE-CLiQ: Component fault

Cause:


Fault detected on the DRIVE-CLIQ component concerned. Faulty hardware cannot be excluded.


Fault cause:

  • 32 (= 20 hex): Error in the telegram header.

  • 35 (= 23 hex): Receive error: The telegram buffer memory contains an error.

  • 66 (= 42 hex): Send error: The telegram buffer memory contains an error.

  • 67 (= 43 hex): Send error: The telegram buffer memory contains an error.




Remedy:



  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).

  • check the electrical cabinet design and cable routing for EMC compliance

  • – if required, use another DRIVE-CLIQ socket (p9904).

  • – replace the component involved.


F32845 (N, A)
Encoder 2 DRIVE-CLIQ: Cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved.


Fault cause:

  • 11 (= 0B hex): Synchronization error during alternating cyclic data transfer.




Remedy:



  • Carry out a POWER ON (switch-off/switch-on).

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F32850 (N, A)
Encoder 2: Encoder evaluation internal software error

Cause:


An internal software error has occurred in the Sensor Module of encoder 2.


Fault value (r0949, interpret decimal):

  • 1: Background time slice is blocked.

  • 2: Checksum over the code memory is not OK.

  • 10000: OEM memory of the EnDat encoder contains data that cannot be interpreted.

  • 11000 … 11499: Descriptive data from EEPROM incorrect.

  • 11500 … 11899: Calibration data from EEPROM incorrect.

  • 11900… 11999: Configuration data from EEPROM incorrect.

  • 12000 … 12008: communication with analog/digital converter faulted.

  • 16000: DRIVE-CLIQ encoder initialization application error.

  • 16001: DRIVE-CLIQ encoder initialization ALU error.

  • 16002: DRIVE-CLIQ encoder HISI / SISI initialization error.

  • 16003: DRIVE-CLIQ encoder safety initialization error.

  • 16004: DRIVE-CLIQ encoder internal system error.




Remedy:



  • replace the Sensor Module.

  • if required, upgrade the firmware in the Sensor Module.

  • contact Technical Support.


F32851 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Sign-of-life missing

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit. The DRIVE-CLiQ component did not set the sign-of-life to the Control Unit.


Fault cause:

  • 10 (= 0A hex): The sign-of-life bit in the receive telegram is not set.




Remedy:



  • Upgrade the firmware of the component involved.

  • carry out a POWER ON (switch-off/switch-on) for the component involved.


F32860 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Telegram error

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit.


Fault cause:

  • 1 (= 01 hex): Checksum error (CRC error).

  • 2 (= 02 hex): Telegram is shorter than specified in the length byte or in the receive list.

  • 3 (= 03 hex): Telegram is longer than specified in the length byte or in the receive list.

  • 4 (= 04 hex): The length of the receive telegram does not match the receive list.

  • 5 (= 05 hex): The type of the receive telegram does not match the receive list.

  • 6 (= 06 hex): The address of the power unit in the telegram and in the receive list do not match.

  • 9 (= 09 hex): The DRIVE-CLiQ communication from the DRIVE-CLIQ component involved to the Control Unit signals that the supply voltage has failed.

  • 16 (= 10 hex): The receive telegram is too early.

  • 17 (= 11 hex): CRC error and the receive telegram is too early.

  • 18 (= 12 hex): The telegram is shorter than that specified in the length byte or in the receive list and the receive telegram is too early.

  • 19 (= 13 hex): The telegram is longer than that specified in the length byte or in the receive list and the receive telegram is too early.

  • 20 (= 14 hex): The length of the receive telegram does not match the receive list and the receive telegram is too early.

  • 21 (= 15 hex): The type of the receive telegram does not match the receive list and the receive telegram is too early.

  • 22 (= 16 hex): The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too early.

  • 25 (= 19 hex): The error bit in the receive telegram is set and the receive telegram is too early.




Remedy:



  • carry out a POWER ON (switch-off/switch-on).

  • check the electrical cabinet design and cable routing for EMC compliance

  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).

  • See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)


F32875 (N, A)
Encoder 2: power supply voltage failed

Cause:


The DRIVE-CLiQ communication from the DRIVE-CLIQ component involved to the Control Unit signals that the supply voltage has failed.


Fault cause:

  • 9 (= 09 hex): The power supply voltage for the components has failed.




Remedy:



  • carry out a POWER ON (switch-off/switch-on).

  • check the power supply voltage wiring for the DRIVE-CLiQ component (interrupted cable, contacts, …).

  • check the dimensioning of the power supply for the DRIVE-CLIQ component.


F32885 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit. The nodes do not send and receive in synchronism.


Fault cause:

  • 26 (= 1A hex): Sign-of-life bit in the receive telegram not set and the receive telegram is too early.

  • 33 (= 21 hex): The cyclic telegram has not been received.

  • 34 (= 22 hex): Timeout in the telegram receive list.

  • 64 (= 40 hex): Timeout in the telegram send list.

  • 98 (= 62 hex): Error at the transition to cyclic operation.




Remedy:



  • check the power supply voltage of the component involved.

  • carry out a POWER ON.

  • – replace the component involved.

  • See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)


F32886 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Error when sending DRIVE-CLIQ data

Cause:


A DRIVE-CLIQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit. Data were not able to be sent.


Fault cause:

  • 65 (= 41 hex): Telegram type does not match send list.




Remedy:


Carry out a POWER ON.
F32887 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Component fault

Cause:


Fault detected on the DRIVE-CLIQ component involved (Sensor Module for encoder 2). Faulty hardware cannot be excluded.


Fault cause:

  • 32 (= 20 hex): Error in the telegram header.

  • 35 (= 23 hex): Receive error: The telegram buffer memory contains an error.

  • 66 (= 42 hex): Send error: The telegram buffer memory contains an error.

  • 67 (= 43 hex): Send error: The telegram buffer memory contains an error.

  • 96 (= 60 hex): Response received too late during runtime measurement.

  • 97 (= 61 hex): Time taken to exchange characteristic data too long.




Remedy:



  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).

  • check the electrical cabinet design and cable routing for EMC compliance

  • – if required, use another DRIVE-CLIQ socket (p9904).

  • – replace the component involved.


F32895 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Alternating cyclic data transfer error

Cause:


A DRIVE-CLIQ communication error has occurred from the Sensor Module (encoder 2) involved to the Control Unit.


Fault cause:

  • 11 (= 0B hex): Synchronization error during alternating cyclic data transfer.




Remedy:



  • Carry out a POWER ON.

  • See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)


F32896 (N, A)
Encoder 2 DRIVE-CLIQ (CU): Inconsistent component properties

Cause:


The properties of the DRIVE-CLiQ component (Sensor Module for encoder 2), specified by the fault value, have changed in an incompatible fashion with respect to the properties when booted. One cause can be, e.g. that a DRIVE-CLiQ cable or DRIVE-CLiQ component has been replaced.


Fault value (r0949, interpret decimal): Component number.




Remedy:



  • – carry out a POWER ON.

  • when a component is replaced, the same component type and if possible the same firmware version should be used.

  • when a cable is replaced, only cables whose length is the same as or as close as possible to the length of the original cables should be used (ensure compliance with the maximum cable length).


F32899 (N, A)
Encoder 2: Unknown fault

Cause:


A fault occurred on the Sensor Module for encoder 2 that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.


Fault value (r0949, interpret decimal): Fault number.




Remedy:



  • Note: If required, the significance of this new fault can be read about in a more recent description of the Control Unit.

  • – replace the firmware on the Sensor Module by an older firmware version (r0148).

  • – upgrade the firmware on the Control Unit (r0018).


A32902 (F, N)
Encoder 2: SPI-BUS error occurred

Cause:


Error when operating the internal SPI bus.




Remedy:



  • – replace the Sensor Module.

  • – if required, upgrade the firmware in the Sensor Module.

  • contact Technical Support.


F32905 (N, A)
Encoder 2: Parameterization error

Cause:


A parameter of encoder 2 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder.


The parameter involved can be determined as follows: – determine the parameter number using the fault value (r0949). – determine the parameter index (p0187).


Fault value (r0949, interpret decimal):

  • yyyyxxxx dec: yyyy = supplementary information, xxxx = parameter

  • xxxx = 421: For an EnDat/SSI encoder, the absolute position in the protocol must be less than or equal to 30 bits.

  • yyyy = 0: No information available.

  • yyyy = 1: The component does not support HTL level (p0405.1 = 0) combined with track monitoring A/B <> -A/B (p0405.2 = 1).

  • yyyy = 2: A code number for an identified encoder has been entered into p0400, however, no identification was carried out. Please start a new encoder identification.

  • yyyy = 3: A code number for an identified encoder has been entered into p0400, however, no identification was carried out. Please select a listed encoder in p0400 with a code number < 10000.

  • yyyy = 4: This component does not support SSI encoders (p0404.9 = 1) without track A/B.

  • yyyy = 5: For SQW encoder, value in p4686 greater than in p0425.

  • yyyy = 6: DRIVE-CLiQ encoder cannot be used with this firmware version.

  • yyyy = 7: For an SQW encoder, the XIST1 correction (p0437.2) is only permitted for equidistant zero marks.

  • yyyy = 8: The motor pole pair width is not supported by the linear scale being used.

  • yyyy = 9: The length of the position in the EnDat protocol may be a maximum of 32 bits.

  • yyyy = 10: The connected encoder is not supported.

  • yyyy = 11: The hardware does not support track monitoring.




Remedy:



  • – check whether the connected encoder type matches the encoder that has been parameterized.

  • correct the parameter specified by the fault value (r0949) and p0187.

  • – re parameter number = 314: check the pole pair number and measuring gear ratio. The quotient of the “pole pair number” divided by the “measuring gear ratio” must be less than or equal to 1000 ((r0313 * p0433) / p0432 <= 1000).


F32912
Encoder 2: Device combination is not permissible

Cause:


The selected device combination is not supported.


Fault value (r0949, interpret decimal):

  • 1003: The connected measuring unit cannot be operated with the EnDat 2.2 converter. For instance, the measuring unit has a pulse number/resolution of 2^n.

  • 1005: The type of measuring unit (incremental) is not supported by the EnDat 2.2 converter.

  • 1006: The maximum duration of the EnDat transfer (31.25 µs) was exceeded.

  • 2001: The set combination of current controller cycle, DP cycle and Safety cycle is not supported by the EnDat 2.2 converter.

  • 2002: The resolution of the linear measuring unit does not match the pole pair width of the linear motor Pole pair width, minimum = p0422 * 2^20




Remedy:



  • For fault value = 1003, 1005, 1006: – Use a measuring unit that is permissible.

  • For fault value = 2001: – set a permissible cycle combination (if required, use standard settings).

  • For fault value = 2002: – Use a measuring unit with a lower resolution (p0422).


A32915 (F, N)
Encoder 2: Configuration error

Cause:


The configuration for encoder 2 is incorrect.


Alarm value (r2124, interpret decimal):

  • 1: Re-parameterization between fault/alarm is not permissible.

  • 419: When the fine resolution Gx_XIST2 is configured, the encoder identifies a maximum possible absolute position actual value (r0483) that can no longer be represented within 32 bits.




Remedy:



  • For alarm value = 1: No re-parameterization between fault/alarm.

  • For alarm value = 419: Reduce the fine resolution (p0419) or deactivate the monitoring (p0437.25), if the complete multiturn range is not required.


F32916 (N, A)
Encoder 2: Parameterization fault

Cause:


A parameter of encoder 2 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder.


The parameter involved can be determined as follows: – determine the parameter number using the fault value (r0949). – determine the parameter index (p0187).


Fault value (r0949, interpret decimal): Parameter number.




Remedy:



  • – check whether the connected encoder type matches the encoder that has been parameterized.

  • correct the parameter specified by the fault value (r0949) and p0187.


A32920 (F, N)
Encoder 2: Temperature sensor fault

Cause:


When evaluating the temperature sensor, an error occurred.


Fault cause:

  • 1 (= 01 hex): Wire breakage or sensor not connected. KTY: R > 1630 Ohm, PT1000: R > 1720 Ohm

  • 2 (= 02 hex): Measured resistance too low. PTC: R < 20 Ohm, KTY: R < 50 Ohm, PT1000: R < 603 Ohm




Remedy:



  • – check that the encoder cable is the correct type and is correctly connected.

  • – check the temperature sensor selection in p0600 to p0603.

  • – replace the Sensor Module (hardware defect or incorrect calibration data).


A32930 (N)
Encoder 2: Data logger has saved data

Cause:


For the activated function “Data logger” (p0437.0 = 1) a fault has occurred with the Sensor Module. This alarm indicates that the diagnostics data corresponding to the fault was saved on the memory card.




Remedy:


Not necessary. The alarm disappears automatically. The data logger is ready to record the next fault case.
A32940 (F, N)
Encoder 2: Spindle sensor S1 voltage incorrect

Cause:


The voltage of analog sensor S1 is outside the permissible range.




Remedy:



  • check the clamped tool.

  • check the tolerance and if required, adapt (p5040).

  • – check the thresholds and if required, adapt (p5041).

  • – check analog sensor S1 and connections.


F32950
Encoder 2: Internal software error

Cause:


An internal software error has occurred.




Remedy:



  • – if necessary, upgrade the firmware in the Sensor Module to a later version.

  • – contact Technical Support.


A32999 (F, N)
Encoder 2: Unknown alarm

Cause:


A alarm has occurred on the Sensor Module for encoder 2 that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.




Remedy:



  • Note: If required, the significance of this new alarm can be read about in a more recent description of the Control Unit.

  • – replace the firmware on the Sensor Module by an older firmware version (r0148).

  • – upgrade the firmware on the Control Unit (r0018).


F33100 (N, A)
Encoder 3: Zero mark distance error

Cause:


The measured zero mark distance does not correspond to the parameterized zero mark distance. For distance-coded encoders, the zero mark distance is determined from zero marks detected pairs. This means that if a zero mark is missing, depending on the pair generation, this cannot result in a fault and also has no effect in the system.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • – if message output above speed threshold, reduce filter time if necessary (p0438).

  • – replace the encoder or encoder cable.


F33101 (N, A)
Encoder 3: Zero mark failed

Cause:


The 1.5 x parameterized zero mark distance was exceeded. The zero mark distance for the zero mark monitoring is set in p0425 (rotary encoder) or p0424 (linear encoder).




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • – adapt the parameter for the clearance between zero marks (p0425).

  • – if message output above speed threshold, reduce filter time if necessary (p0438).

  • when p0437.1 is active, check p4686.

  • – replace the encoder or encoder cable.


F33103 (N, A)
Encoder 3: Amplitude error track R

Cause:


The amplitude of the reference track signal (track R) does not lie within the tolerance bandwidth for encoder 3. The fault can be initiated when the unipolar voltage level is exceeded (RP/RN) or if the differential amplitude is undershot.




Remedy:



  • check the speed range; frequency characteristic (amplitude characteristic) of the measuring equipment might not be sufficient for the speed range

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections and contacts of the encoder cable.

  • check the encoder type (encoder with zero marks).

  • check whether the zero mark is connected and the signal cables RP and RN have been connected correctly.

  • – replace the encoder cable.

  • – if the coding disk is soiled or the lighting aged, replace the encoder.


F33110 (N, A)
Encoder 3: Serial communications error

Cause:


Serial communication protocol transfer error between the encoder and evaluation module.




Remedy:



  • For fault value, bit 0 = 1: – Enc defect F31111 may provide additional details.

  • For fault value, bit 1 = 1: – incorrect encoder type / replace the encoder or encoder cable.

  • For fault value, bit 2 = 1: – incorrect encoder type / replace the encoder or encoder cable.

  • For fault value, bit 3 = 1: – EMC / connect the cable shield, replace the encoder or encoder cable.

  • For fault value, bit 4 = 1: EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module.

  • For fault value, bit 5 = 1: EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module.

  • For fault value, bit 6 = 1: – Update Sensor Module firmware.

  • For fault value, bit 7 = 1: – incorrect encoder type / replace the encoder or encoder cable.

  • For fault value, bit 8 = 1: – check parameterization (p0429.2).

  • For fault value, bit 9 = 1: – EMC / connect the cable shield, replace the encoder or encoder cable, replace the Sensor Module.

  • For fault value, bit 10 = 1: – check parameterization (p0429.2, p0449).

  • For fault value, bit 11 = 1: – check parameterization (p0436).

  • For fault value, bit 12 = 1: – check parameterization (p0429.6).

  • For fault value, bit 13 = 1: – check data line.

  • For fault value, bit 14 = 1: – incorrect encoder type / replace the encoder or encoder cable.


F33111 (N, A)
Encoder 3: Absolute encoder internal fault

Cause:


The absolute encoder fault word supplies fault bits that have been set.


For p0404.8 = 0, the following applies: Fault value for internal Siemens troubleshooting.


For p0404.8 = 1, the following applies:


Fault value (r0949, interpret binary): yyyyxxxx hex: yyyy = supplementary information, xxxx = fault cause


yyyy = 0:

  • Bit 0: Lighting system failed.

  • Bit 1: Signal amplitude too low.

  • Bit 2: Position value incorrect.

  • Bit 3: Encoder power supply overvoltage condition.

  • Bit 4: Encoder power supply undervoltage condition.

  • Bit 5: Encoder power supply overcurrent condition.

  • Bit 6: The battery must be changed.




Remedy:


For yyyy = 0:

  • For fault value, bit 0 = 1: Encoder is defective. Replace the encoder, where the motor encoder has a direct DRIVE-CLIQ socket: Replace the motor.

  • For fault value, bit 1 = 1: Encoder is defective. Replace the encoder, where the motor encoder has a direct DRIVE-CLIQ socket: Replace the motor.

  • For fault value, bit 2 = 1: Encoder is defective. Replace the encoder, where the motor encoder has a direct DRIVE-CLIQ socket: Replace the motor.

  • For fault value, bit 3 = 1: 5 V power supply voltage fault. When using an SMC: Check the plug-in cable between the encoder and SMC or replace the SMC. When a motor encoder with a direct DRIVE-CLIQ connection is used: Replace the motor.

  • For fault value, bit 4 = 1: 5 V power supply voltage fault. When using an SMC: Check the plug-in cable between the encoder and SMC or replace the SMC. When using a motor with DRIVE-CLIQ: Replace the motor.

  • For fault value, bit 5 = 1: Encoder is defective. Replace the encoder, where the motor encoder has a direct DRIVE-CLIQ socket: Replace the motor.

  • For fault value, bit 6 = 1: The battery must be changed (only for encoders with battery back-up).


For yyyy = 1: Encoder is defective. Replace encoder.
F33112 (N, A)
Encoder 3: Error bit set in the serial protocol

Cause:


The encoder sends a set error bit via the serial protocol.


Fault value (r0949, interpret binary): Bit 0: Fault bit in the position protocol.




Remedy:


For fault value, bit 0 = 1: In the case of an EnDat encoder, F31111 may provide further details.
F33115 (N, A)
Encoder 3: Amplitude error track A or B (A^2 + B^2)

Cause:


The amplitude (root of A^2 + B^2) for encoder 3 exceeds the permissible tolerance.


The nominal signal level must lie in the range 375 mV to 600 mV. The response thresholds are < 170 mV and > 750 mV.




Remedy:



  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • The following applies to measuring systems without their own bearing system: adjust the scanning head and check the bearing system of the measuring wheel.

  • The following applies for measuring systems with their own bearing system: ensure that the encoder housing is not subject to any axial force.


F33116 (N, A)
Encoder 3: Amplitude error monitoring track A + B

Cause:


The amplitude of the rectified encoder signals A and B and the amplitude from the roots of A^2 + B^2 for encoder 3 are not within the tolerance bandwidth.


The nominal signal level must lie in the range 375 mV to 600 mV. The response thresholds are < 130 mV and > 955 mV.




Remedy:



  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).


F33117 (N, A)
Encoder 3: Inversion error signals A/B/R

Cause:


For a square-wave encoder (bipolar, double ended) signals A*, B* and R* are not inverted with respect to signals A, B and R.


Fault value (r0949, interpret binary):

  • Bit 16: Error track A.

  • Bit 17: Error track B.

  • Bit 18: Error track R.




Remedy:


– check the encoder/cable.


– Does the encoder supply signals and the associated inverted signals?


Note: For SMC30, check the setting of p0405. For a square-wave encoder without track R, jumpers must be set for the connection at X520 or X23.
F33118 (N, A)
Encoder 3: Speed difference outside the tolerance range

Cause:


For an HTL/TTL encoder, the speed difference has exceeded the value in p0492 over several sampling cycles.




Remedy:



  • – check the tachometer feeder cable for interruptions.

  • check the grounding of the tachometer shielding.

  • – if required, increase the maximum speed difference per sampling cycle (p0492).


F33120 (N, A)
Encoder 3: Power supply voltage fault

Cause:


A power supply fault was detected for encoder 3.


Fault value (r0949, interpret binary):

  • Bit 0: Undervoltage condition on the sense line.

  • Bit 1: Overcurrent condition for the encoder power supply.

  • Bit 2: Overcurrent condition for encoder power supply on cable resolver excitation negative.

  • Bit 3: Overcurrent condition for encoder power supply on cable resolver excitation positive.

  • Bit 4: The 24 V power supply of the Power Module (PM) is overloaded.

  • Bit 5: Overcurrent at the EnDat connection of the converter.

  • Bit 6: Overvoltage at the EnDat connection of the converter.

  • Bit 7: Hardware fault at the EnDat connection of the converter.




Remedy:



  • For fault value, bit 0 = 1: correct encoder cable connected? check the plug connections. SMC30: Check parameterization (p0404.22).

  • For fault value, bit 1 = 1: correct encoder cable connected? replace the encoder or encoder cable.

  • For fault value, bit 2 = 1: correct encoder cable connected? replace the encoder or encoder cable.

  • For fault value, bit 3 = 1: correct encoder cable connected? replace the encoder or encoder cable.

  • For fault value, bit 5 = 1: Measuring unit correctly connected at the converter? Replace the measuring unit or the cable.

  • For fault value, bit 6, 7 = 1: Replace the defective EnDat 2.2 converter.


F33121 (N, A)
Encoder 3: Coarse position error

Cause:


For the actual value sensing, an error was detected on the module. It must be assumed that the actual value sensing supplies an incorrect coarse position.




Remedy:


Replace the motor with DRIVE-CLiQ or the appropriate Sensor Module.
F33122
Encoder 3: Internal power supply voltage faulty

Cause:


Fault in internal reference voltage of ASICs for encoder 3.


Fault value (r0949, interpret decimal):

  • 1: Reference voltage error.

  • 2: Internal undervoltage.

  • 3: Internal overvoltage.




Remedy:


Replace the motor with DRIVE-CLiQ or the appropriate Sensor Module.
F33123 (N, A)
Encoder 3: Signal level A/B unipolar outside tolerance

Cause:


The unipolar level (AP/AN or BP/BN) for encoder 3 is outside the permissible tolerance.


The unipolar nominal signal level must lie in the range 2500 mV +/- 500 mV. The response thresholds are < 1700 mV and > 3300 mV.




Remedy:



  • – make sure that the encoder cables and shielding are installed in an EMC-compliant manner.

  • check the plug connections and contacts of the encoder cable.

  • check the short-circuit of a signal cable with mass or the operating voltage.

  • – replace the encoder cable.


F33125 (N, A)
Encoder 3: Amplitude error track A or B overcontrolled

Cause:


The amplitude of track A or B for encoder 3 exceeds the permissible tolerance band. This fault also occurs if the analog/digital converter is overcontrolled.


The nominal signal level of the encoder must lie in the range 375 mV to 600 mV. The response threshold is > 750 mV.




Remedy:



  • check that the encoder cables and shielding are routed in compliance with EMC.

  • replace the encoder or encoder cable.


F33126 (N, A)
Encoder 3: Amplitude AB too high

Cause:


The amplitude (root of A^2 + B^2 or |A| + |B|) for encoder 3 exceeds the permissible tolerance.


The nominal signal level of the encoder must lie in the range 375 mV to 600 mV. The response threshold for (|A| + |B|) is > 1120 mV or the root of (A^2 + B^2) > 955 mV.




Remedy:



  • check that the encoder cables and shielding are routed in compliance with EMC.

  • replace the encoder or encoder cable.


F33129 (N, A)
Encoder 3: Position difference hall sensor/track C/D and A/B too large

Cause:


The error for track C/D is greater than +/-15° mechanical or +/-60° electrical or the error for the Hall signals is greater than +/-60° electrical.




Remedy:



  • track C or D not connected.

  • correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D.

  • check that the encoder cables are routed in compliance with EMC.

  • check the adjustment of the Hall sensor.


F33130 (N, A)
Encoder 3: Zero mark and position error from the coarse synchronization

Cause:


After initializing the pole position using track C/D, Hall signals or pole position identification routine, the zero mark was detected outside the permissible range.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • – if the Hall sensor is used as an equivalent for track C/D, check the connection.

  • check the connection of track C or D.

  • replace the encoder or encoder cable.


F33131 (N, A)
Encoder 3: Deviation position incremental/absolute too large

Cause:


When cyclically reading the absolute position, an excessively high difference to the incremental position was detected. When the zero pulse is passed, a deviation in the incremental position was detected.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • – replace the encoder or encoder cable.

  • check whether the coding disk is dirty or there are strong ambient magnetic fields.

  • adapt the parameter for the clearance between zero marks (p0425).

  • – if message output above speed threshold, reduce filter time if necessary (p0438).


F33135
Encoder 3: Fault when determining the position

Cause:


The encoder supplies status information bit by bit in an internal status/fault word. Some of these bits cause this fault to be triggered.


Fault value (r0949, interpret binary) contains bits for various statuses like safety, lighting, signal amplitude, overvoltage, temperature, etc.




Remedy:


– determine the detailed cause of the fault using the fault value.


– replace the encoder if necessary.


Note: An EnDat 2.2 encoder may only be removed and inserted in the “Park” state. A POWER ON is necessary to acknowledge the fault if removed otherwise.
F33136
Encoder 3: Error when determining multiturn information

Cause:


The encoder supplies status information bit by bit in an internal status/fault word. Some of these bits cause this fault to be triggered.


The status/fault word is displayed in the fault value, indicating issues with safety status, lighting, signal amplitude, position value, voltage, current, etc.




Remedy:


– determine the detailed cause of the fault using the fault value.


– replace the encoder if necessary.
F33137
Encoder 3: Internal fault when determining the position

Cause:


A position determination fault has occurred in the DRIVE-CLiQ encoder.


Fault value (r0949, interpret binary) provides a bit-coded fault cause, including signal monitoring, safety status, LED monitoring, multiturn fault, and temperature issues.




Remedy:


– determine the detailed cause of the fault using the fault value.


– if required, replace the DRIVE-CLiQ encoder.
F33138
Encoder 3: Internal error when determining multiturn information

Cause:


A position determination fault has occurred in the DRIVE-CLiQ encoder.


Fault value (r0949, interpret binary) provides a bit-coded fault cause similar to F33137.




Remedy:


– determine the detailed cause of the fault using the fault value.


– if required, replace the DRIVE-CLiQ encoder.
F33142 (N, A)
Encoder 3: Battery voltage fault

Cause:


When switched-off, the encoder uses a battery to back up the multiturn information. The battery voltage is no longer sufficient.




Remedy:


Replace battery.
F33150 (N, A)
Encoder 3: Initialization error

Cause:


Encoder functionality selected in p0404 is not operating correctly.


Fault value (r0949, interpret hexadecimal): Encoder malfunction. The bit assignment corresponds to that of p0404.




Remedy:


– check that p0404 is correctly set.


– check the encoder type used (incremental/absolute) and for SMCxx, the encoder cable.


– if relevant, note additional fault messages that describe the fault in detail.
F33151 (N, A)
Encoder 3: Encoder speed for initialization AB too high

Cause:


The encoder speed is too high while initializing the Sensor Module.




Remedy:


Reduce the speed of the encoder accordingly during initialization. If necessary, deactivate monitoring (p0437.29).
F33152 (N, A)
Encoder 3: Maximum input frequency exceeded

Cause:


The maximum input frequency of the encoder evaluation has been exceeded.




Remedy:


– reduce the speed.


– Use an encoder with a lower pulse number (p0408).
F33153 (N, A)
Encoder 3: Identification error

Cause:


An error has occurred when identifying the encoder (waiting) p0400 = 10100. The connected encoder was not able to be identified.




Remedy:


Manually configure the encoder according to the data sheet.
F33160 (N, A)
Encoder 3: Analog sensor channel A failed

Cause:


The input voltage of the analog sensor is outside the permissible limits.


Fault value (r0949, interpret decimal):

  • 1: Input voltage outside detectable measuring range.

  • 2: Input voltage outside the measuring range set in (p4673).

  • 3: The absolute value of the input voltage has exceeded the range limit (p4676).




Remedy:



  • For fault value = 1: check the output voltage of the analog sensor.

  • For fault value = 2: check the voltage setting for each encoder period (p4673).

  • For fault value = 3: check the range limit setting and increase it if necessary (p4676).


F33161 (N, A)
Encoder 3: Analog sensor channel B failed

Cause:


The input voltage of the analog sensor is outside the permissible limits.


Fault value (r0949, interpret decimal):

  • 1: Input voltage outside detectable measuring range.

  • 2: Input voltage outside the selected measuring range (p4675).

  • 3: The absolute value of the input voltage has exceeded the range limit (p4676).




Remedy:



  • For fault value = 1: check the output voltage of the analog sensor.

  • For fault value = 2: check the voltage setting for each encoder period (p4675).

  • For fault value = 3: check the range limit setting and increase it if necessary (p4676).


F33163 (N, A)
Encoder 3: Analog sensor position value exceeds limit value

Cause:


The position value has exceeded the permissible range of -0.5 … +0.5.


Fault value (r0949, interpret decimal):

  • 1: Position value from the LVDT sensor.

  • 2: Position value from the encoder characteristic.




Remedy:



  • For fault value = 1: check the LVDT ratio (p4678). check the reference signal connection at track B.

  • For fault value = 2: check the coefficients of the characteristic (p4663 … p4666).


A33400 (F, N)
Encoder 3: Alarm threshold zero mark distance error

Cause:


The measured zero mark distance does not correspond to the parameterized zero mark distance.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • – replace the encoder or encoder cable.


A33401 (F, N)
Encoder 3: Alarm threshold zero mark failed

Cause:


The 1.5 x parameterized zero mark distance was exceeded. The zero mark distance for the zero mark monitoring is set in p0425 (rotary encoder) or p0424 (linear encoder).




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the clearance between zero marks (p0425).

  • replace the encoder or encoder cable.


F33405 (N, A)
Encoder 3: Temperature in the encoder evaluation inadmissible

Cause:


The encoder evaluation for a motor with DRIVE-CLiQ has detected an inadmissible temperature. The fault threshold is 125 ° C.




Remedy:


Reduce the ambient temperature for the DRIVE-CLiQ connection of the motor.
A33407 (F, N)
Encoder 3: Function limit reached

Cause:


The encoder has reached one of its function limits. A service is recommended.


Alarm value (r2124, interpret decimal):

  • 1: Incremental signals

  • 3: Absolute track

  • 4: Code connection




Remedy:


Perform service. Replace the encoder if necessary.
A33410 (F, N)
Encoder 3: Serial communications

Cause:


Serial communication protocol transfer error between the encoder and evaluation module. This can be due to an incorrect quiescent level on the data line, CRC error, encoder acknowledgment error, internal driver error, timeout, or other communication issues.




Remedy:



  • – check that the encoder cables are routed in compliance with EMC.

  • – check the plug connections.

  • – replace encoder.


A33411 (F, N)
Encoder 3: Absolute encoder signals internal alarms

Cause:


The absolute encoder fault word includes alarm bits that have been set. These can indicate issues like exceeded frequency or temperature, low battery, or errors in the signal amplitude or internal data.




Remedy:


Replace encoder.
A33412 (F, N)
Encoder 3: Error bit set in the serial protocol

Cause:


The encoder sends a set error bit via the serial protocol.




Remedy:



  • – carry out a POWER ON (switch-off/switch-on) for all components.

  • – check that the encoder cables are routed in compliance with EMC.

  • – check the plug connections.

  • – replace encoder.


A33414 (F, N)
Encoder 3: Amplitude error track C or D (C^2 + D^2)

Cause:


The amplitude (C^2 + D^2) of track C or D of the encoder or from the Hall signals, is not within the tolerance bandwidth.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • check the Hall sensor box.


N33415 (F, A)
Encoder 3: Amplitude alarm track A or B (A^2 + B^2)

Cause:


The amplitude (root of A^2 + B^2) for encoder 3 exceeds the permissible tolerance.




Remedy:



  • check the speed range, frequency characteristic of the measuring equipment.

  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • check the Sensor Module (e.g. contacts).

  • – if the coding disk is soiled or the lighting aged, replace the encoder.


A33418 (F, N)
Encoder 3: Speed difference per sampling rate exceeded

Cause:


For an HTL/TTL encoder, the speed difference between two sampling cycles has exceeded the value in p0492.




Remedy:



  • check the tachometer feeder cable for interruptions.

  • check the grounding of the tachometer shielding.

  • – if required, increase the setting of p0492.


A33419 (F, N)
Encoder 3: Track A or B outside tolerance

Cause:


The amplitude/phase/offset correction for track A or B is at the limit.




Remedy:



  • check mechanical mounting tolerances for encoders without their own bearings.

  • check the plug connections (also the transition resistance).

  • check the encoder signals.

  • – replace the encoder or encoder cable.


A33421 (F, N)
Encoder 3: Coarse position error

Cause:


For the actual value sensing, an error was detected. As a result, it must be assumed that the actual value sensing supplies an incorrect coarse position.




Remedy:


For a standard encoder with cable, contact the manufacturer where relevant. Correct the assignment of the tracks to the position value that is serially transferred.
A33422 (F, N)
Encoder 3: Pulses per revolution square-wave encoder outside tolerance bandwidth

Cause:


The measured zero mark distance does not correspond to the parameterized zero mark distance.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • check the encoder type (encoder with equidistant zero marks).

  • adapt the parameter for the distance between zero marks (p0424, p0425).

  • – replace the encoder or encoder cable.


A33429 (F, N)
Encoder 3: Position difference hall sensor/track C/D and A/B too large

Cause:


The error for track C/D or the Hall signals is greater than the permissible mechanical or electrical angle.




Remedy:



  • – track C or D not connected.

  • correct the direction of rotation of the Hall sensor.

  • check that the encoder cables are routed in compliance with EMC.

  • check the adjustment of the Hall sensor.


A33431 (F, N)
Encoder 3: Deviation position incremental/absolute too large

Cause:


When the zero pulse is passed, a deviation in the incremental position was detected.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • replace the encoder or encoder cable.

  • Clean coding disk or remove strong magnetic fields.


A33432 (F, N)
Encoder 3: Rotor position adaptation corrects deviation

Cause:


For track A/B, pulses have been lost or too many have been counted. These pulses are presently being corrected.




Remedy:



  • check that the encoder cables are routed in compliance with EMC.

  • check the plug connections.

  • – replace the encoder or encoder cable.

  • check encoder limit frequency.

  • adapt the parameter for the distance between zero marks (p0424, p0425).


A33442 (F, N)
Encoder 3: Battery voltage pre-alarm

Cause:


When switched-off, the encoder uses a battery to back up the multiturn information. The multiturn information can no longer be buffered if the battery voltage drops even further.




Remedy:


Replace battery.
A33443 (F, N)
Encoder 3: Unipolar CD signal level outside specification

Cause:


The unipolar level (CP/CN or DP/DN) for encoder 3 is outside the permissible tolerance.




Remedy:



  • check that the encoder cables and shielding are routed in compliance with EMC.

  • check the plug connections and contacts of the encoder cable.

  • are the C/D tracks connected correctly (have the signal lines CP and CN or DP and DN been interchanged)?

  • – replace the encoder cable.


A33460 (N)
Encoder 3: Analog sensor channel A failed

Cause:


The input voltage of the analog sensor is outside the permissible limits.




Remedy:



  • For alarm value = 1: check the output voltage of the analog sensor.

  • For alarm value = 2: check the voltage setting for each encoder period (p4673).

  • For alarm value = 3: check the range limit setting and increase it if necessary (p4676).


A33461 (N)
Encoder 3: Analog sensor channel B failed

Cause:


The input voltage of the analog sensor is outside the permissible limits.




Remedy:



  • For alarm value = 1: check the output voltage of the analog sensor.

  • For alarm value = 2: check the voltage setting for each encoder period (p4675).

  • For alarm value = 3: check the range limit setting and increase it if necessary (p4676).


A33462 (N)
Encoder 3: Analog sensor no channel active

Cause:


Channel A and B are not activated for the analog sensor.




Remedy:


– activate channel A and/or channel B (p4670).


– check the encoder configuration (p0404.17).
A33463 (N)
Encoder 3: Analog sensor position value exceeds limit value

Cause:


The position value has exceeded the permissible range of -0.5 … +0.5.




Remedy:



  • For alarm value = 1: check the LVDT ratio (p4678) and reference signal connection.

  • For alarm value = 2: check the coefficients of the characteristic (p4663 … p4666).


A33470 (F, N)
Encoder 3: Soiling detected

Cause:


In the case of the alternative encoder system interface on the Sensor Module Cabinet 30 (SMC30), a dirty encoder is signaled.




Remedy:


– check the plug connections.


– replace the encoder or encoder cable.
F33500 (N, A)
Encoder 3: Position tracking traversing range exceeded

Cause:


For a configured linear axis without modulo correction, the drive/encoder has exceeded the maximum possible traversing range.




Remedy:


The fault should be resolved as follows:

  • – select encoder commissioning (p0010 = 4).

  • – reset the position tracking as follows (p0411.2 = 1).

  • – deselect encoder commissioning (p0010 = 0).

  • The fault should then be acknowledged and the absolute encoder adjusted.


F33501 (N, A)
Encoder 3: Position tracking encoder position outside tolerance window

Cause:


When switched off, the drive/encoder was moved through a distance greater than was parameterized in the tolerance window.




Remedy:


Reset the position tracking as follows:

  • – select encoder commissioning (p0010 = 4).

  • – reset the position tracking as follows (p0411.2 = 1).

  • – deselect encoder commissioning (p0010 = 0).

  • The fault should then be acknowledged and, if necessary, the absolute encoder adjusted (p2507).


F33502 (N, A)
Encoder 3: Encoder with measuring gear without valid signals

Cause:


The encoder with measuring gear no longer provides any valid signals.




Remedy:


It must be ensured that all of the encoders, with mounted measuring gear, provide valid actual values in operation.
F33503 (N, A)
Encoder 3: Position tracking cannot be reset

Cause:


The position tracking for the measuring gear cannot be reset.




Remedy:


The fault should be resolved as follows:

  • – select encoder commissioning (p0010 = 4).

  • – reset the position tracking as follows (p0411.2 = 1).

  • – deselect encoder commissioning (p0010 = 0).

  • The fault should then be acknowledged and the absolute encoder adjusted.


A33700
Encoder 3: Effectivity test does not supply the expected value

Cause:


The DRIVE-CLiQ encoder fault word supplies fault bits that have been set. Effectivity test x unsuccessful.




Remedy:


Replace encoder.
N33800 (F)
Encoder 3: Group signal

Cause:


The motor encoder has detected at least one fault.




Remedy:


Evaluate the other messages that are presently available.
F33801 (N, A)
Encoder 3 DRIVE-CLiQ: Sign-of-life missing

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved. The sign-of-life bit in the receive telegram is not set.




Remedy:



  • – check the electrical cabinet design and cable routing for EMC compliance

  • – replace the component involved.

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F33802 (N, A)
Encoder 3: Time slice overflow

Cause:


A time slice overflow has occurred in encoder 3. This can be a fast, average, or slow time slice overflow, or a timeout when waiting for SYNO.




Remedy:


Increase the current controller sampling time.
F33804 (N, A)
Encoder 3: Checksum error

Cause:


A checksum error has occurred when reading-out the program memory on the Sensor Module.




Remedy:



  • – carry out a POWER ON (switch-off/switch-on).

  • – upgrade firmware to later version.

  • – check whether the permissible ambient temperature for the component is maintained.

  • – replace the Sensor Module.


F33805 (N, A)
Encoder 3: EEPROM checksum error

Cause:


Internal parameter data is corrupted.




Remedy:


Replace the module.
F33806 (N, A)
Encoder 3: Initialization error

Cause:


The encoder was not successfully initialized. This can be due to failed mid-voltage matching, internal errors, or inconsistent EnDat 2.2 measuring unit data.




Remedy:


Acknowledge fault. If the fault cannot be acknowledged, check encoder power supply, cables, and settings in p0404. For EnDat 2.2 errors, check the cable and replace the measuring unit if necessary.
A33811 (F, N)
Encoder 3: Encoder serial number changed

Cause:


The encoder serial number has changed. The change is only checked for encoders with serial number (e.g. EnDat encoders).




Remedy:


Proceed as follows to hide serial number monitoring: set serial numbers in p0441-p0445. Mechanically adjust the encoder. Accept the new serial number with p0440 = 1.
F33812 (N, A)
Encoder 3: Requested cycle or RX-/TX timing not supported

Cause:


A cycle requested from the Control Unit or RX/TX timing is not supported.




Remedy:


Carry out a POWER ON (switch-off/switch-on) for all components.
F33813
Encoder 3: Hardware logic unit failed

Cause:


The DRIVE-CLiQ encoder fault word supplies fault bits that have been set.




Remedy:


Replace encoder.
F33820 (N, A)
Encoder 3 DRIVE-CLiQ: Telegram error

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned.




Remedy:



  • – carry out a POWER ON (switch-off/switch-on).

  • – check the electrical cabinet design and cable routing for EMC compliance

  • – check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F33835 (N, A)
Encoder 3 DRIVE-CLiQ: Cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned. The nodes do not send and receive in synchronism.




Remedy:



  • – carry out a POWER ON.

  • – replace the component involved.

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F33836 (N, A)
Encoder 3 DRIVE-CLiQ: Send error for DRIVE-CLiQ data

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved. Data were not able to be sent.




Remedy:


Carry out a POWER ON.
F33837 (N, A)
Encoder 3 DRIVE-CLiQ: Component fault

Cause:


Fault detected on the DRIVE-CLiQ component concerned. Faulty hardware cannot be excluded.




Remedy:



  • – check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • – check the electrical cabinet design and cable routing for EMC compliance

  • – if required, use another DRIVE-CLiQ socket (p9904).

  • – replace the component involved.


F33845 (N, A)
Encoder 3 DRIVE-CLiQ: Cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved. Synchronization error during alternating cyclic data transfer.




Remedy:



  • Carry out a POWER ON (switch-off/switch-on).

  • See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)


F33850 (N, A)
Encoder 3: Encoder evaluation internal software error

Cause:


An internal software error has occurred in the Sensor Module of encoder 3. This can be due to a blocked time slice, incorrect checksum, or various data and initialization errors.




Remedy:



  • – replace the Sensor Module.

  • – if required, upgrade the firmware in the Sensor Module.

  • – contact Technical Support.


F33851 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Sign-of-life missing

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 3) involved to the Control Unit. The DRIVE-CLiQ component did not set the sign-of-life to the Control Unit.




Remedy:



  • Upgrade the firmware of the component involved.

  • carry out a POWER ON (switch-off/switch-on) for the component involved.


F33860 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Telegram error

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 3) involved to the Control Unit. This can be due to checksum errors, incorrect telegram length, or other communication issues.




Remedy:



  • – carry out a POWER ON (switch-off/switch-on).

  • – check the electrical cabinet design and cable routing for EMC compliance

  • – check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)


F33875 (N, A)
Encoder 3: power supply voltage failed

Cause:


The DRIVE-CLiQ communication from the DRIVE-CLiQ component involved to the Control Unit signals that the supply voltage has failed.




Remedy:



  • – carry out a POWER ON (switch-off/switch-on).

  • – check the power supply voltage wiring for the DRIVE-CLiQ component.

  • – check the dimensioning of the power supply for the DRIVE-CLiQ component.


F33885 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 3) involved to the Control Unit. The nodes do not send and receive in synchronism.




Remedy:



  • check the power supply voltage of the component involved.

  • carry out a POWER ON.

  • – replace the component involved.

  • See also: p9915 (DRIVE-CLIQ data transfer error shutdown threshold master)


F33886 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 3) involved to the Control Unit. Data were not able to be sent.




Remedy:


Carry out a POWER ON.
F33887 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Component fault

Cause:


Fault detected on the DRIVE-CLiQ component involved (Sensor Module for encoder 3). Faulty hardware cannot be excluded.




Remedy:



  • – check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).

  • – check the electrical cabinet design and cable routing for EMC compliance

  • – if required, use another DRIVE-CLiQ socket (p9904).

  • – replace the component involved.


F33895 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Alternating cyclic data transfer error

Cause:


A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 3) involved to the Control Unit. Synchronization error during alternating cyclic data transfer.




Remedy:



  • Carry out a POWER ON.

  • See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)


F33896 (N, A)
Encoder 3 DRIVE-CLiQ (CU): Inconsistent component properties

Cause:


The properties of the DRIVE-CLiQ component have changed in an incompatible fashion with respect to the properties when booted.




Remedy:


– carry out a POWER ON.


– when a component is replaced, use the same component type and firmware version.


– when a cable is replaced, use a cable of the same or similar length.
F33899 (N, A)
Encoder 3: Unknown fault

Cause:


A fault occurred on the Sensor Module for encoder 3 that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent.




Remedy:



  • – replace the firmware on the Sensor Module by an older firmware version (r0148).

  • – upgrade the firmware on the Control Unit (r0018).


A33902 (F, N)
Encoder 3: SPI-BUS error occurred

Cause:


Error when operating the internal SPI bus.




Remedy:



  • – replace the Sensor Module.

  • – if required, upgrade the firmware in the Sensor Module.

  • – contact Technical Support.


A33903 (F, N)
Encoder 3: I2C-BUS error occurred

Cause:


Error when operating the internal I2C bus. Alarm value (r2124, interpret hexadecimal): Only for internal Siemens troubleshooting.



Remedy:


– replace the Sensor Module.


– if required, upgrade the firmware in the Sensor Module.


– contact Technical Support.
F33905 (N, A)
Encoder 3: Parameterization error

Cause:


A parameter of encoder 3 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder. The parameter involved can be determined as follows: – determine the parameter number using the fault value (r0949). – determine the parameter index (p0187).



Remedy:


– check whether the connected encoder type matches the encoder that has been parameterized.


– correct the parameter specified by the fault value (r0949) and p0187.


– re parameter number = 314: – check the pole pair number and measuring gear ratio. The quotient of the “pole pair number” divided by the “measuring gear ratio” must be less than or equal to 1000 ((r0313* p0433) / p0432 <= 1000).
F33912
Encoder 3: Device combination is not permissible

Cause:


The selected device combination is not supported. Fault value (r0949, interpret decimal): 1003, 1005, 1006, 2001, 2002.



Remedy:


For fault value = 1003, 1005, 1006: – Use a measuring unit that is permissible. For fault value = 2001: – set a permissible cycle combination (if required, use standard settings). For fault value = 2002: – Use a measuring unit with a lower resolution (p0422).
A33915 (F, N)
Encoder 3: Configuration error

Cause:


The configuration for encoder 3 is incorrect. Alarm value (r2124, interpret decimal): 1, 419.



Remedy:


For alarm value = 1: No re-parameterization between fault/alarm. For alarm value = 419: Reduce the fine resolution (p0419) or deactivate the monitoring (p0437.25), if the complete multiturn range is not required.
F33916 (N, A)
Encoder 3: Parameterization fault

Cause:


A parameter of encoder 3 was detected as being incorrect. It is possible that the parameterized encoder type does not match the connected encoder. The parameter involved can be determined as follows: – determine the parameter number using the fault value (r0949). – determine the parameter index (p0187).



Remedy:


– check whether the connected encoder type matches the encoder that has been parameterized.


– correct the parameter specified by the fault value (r0949) and p0187.
A33920 (F, N)
Encoder 3: Temperature sensor fault

Cause:


When evaluating the temperature sensor, an error occurred. Fault cause: 1 (= 01 hex): Wire breakage or sensor not connected. 2 (= 02 hex): Measured resistance too low.



Remedy:


– check that the encoder cable is the correct type and is correctly connected.


– check the temperature sensor selection in p0600 to p0603.


– replace the Sensor Module (hardware defect or incorrect calibration data).
A33930 (N)
Encoder 3: Data logger has saved data

Cause:


For the activated function “Data logger” (p0437.0 = 1) a fault has occurred with the Sensor Module. This alarm indicates that the diagnostics data corresponding to the fault was saved on the memory card.



Remedy:


Not necessary. The alarm disappears automatically. The data logger is ready to record the next fault case.
A33940 (F, N)
Encoder 3: Spindle sensor S1 voltage incorrect

Cause:


The voltage of analog sensor S1 is outside the permissible range. Alarm value (r2124, interpret decimal): Signal level from sensor S1.



Remedy:


– check the clamped tool.


– check the tolerance and if required, adapt (p5040).


– check the thresholds and if required, adapt (p5041).


– check analog sensor S1 and connections.
F33950
Encoder 3: Internal software error

Cause:


An internal software error has occurred. Fault value (r0949, interpret decimal): Information about the fault source. Only for internal Siemens troubleshooting.



Remedy:


– if necessary, upgrade the firmware in the Sensor Module to a later version.


– contact Technical Support.
A33999 (F, N)
Encoder 3: Unknown alarm

Cause:


An alarm has occurred on the Sensor Module for encoder 3 that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.



Remedy:


– replace the firmware on the Sensor Module by an older firmware version (r0148).


– upgrade the firmware on the Control Unit (r0018).
F34207 (N, A)
VSM: Temperature fault threshold exceeded

Cause:


The temperature (r3666) measured using the Voltage Sensing Module (VSM) has exceeded the threshold value (p3668).



Remedy:


– check the fan.


– reduce the power.


– check the temperature sensor type setting (p3665).


– infeed: check the line filter type setting (p0220).
A34211 (F, N)
VSM: Temperature alarm threshold exceeded

Cause:


The temperature (r3666) measured using the Voltage Sensing Module (VSM) has exceeded the threshold value (p3667).



Remedy:


– check the fan.


– reduce the power.
N34800 (F)
VSM: Group signal

Cause:


The Voltage Sensing Module (VSM) has detected at least one fault.



Remedy:


Evaluate other actual messages.
F34801 (N, A)
VSM DRIVE-CLiQ: Sign-of-life missing

Cause:


A DRIVE-CLiQ communications error has occurred from the Control Unit to the Voltage Sensing Module (VSM). Fault cause: 10 (= 0A hex): The sign-of-life bit in the receive telegram is not set.



Remedy:


– check the DRIVE-CLiQ connection.


– replace the component involved.
F34802 (N, A)
VSM: Time slice overflow

Cause:


A time slice overflow has occurred on the Voltage Sensing Module.



Remedy:


Replace the Voltage Sensing Module.
F34803
VSM: Memory test

Cause:


An error has occurred during the memory test on the Voltage Sensing Module.



Remedy:


– check whether the permissible ambient temperature for the Voltage Sensing Module is being maintained.


– replace the Voltage Sensing Module.
F34804 (N, A)
VSM: CRC

Cause:


A checksum error has occurred when reading-out the program memory on the Voltage Sensing Module (VSM).



Remedy:


– check whether the permissible ambient temperature for the component is maintained.


– replace the Voltage Sensing Module.
F34805 (N, A)
VSM: EEPROM checksum error

Cause:


Internal parameter data is corrupted. Fault value (r0949, interpret hexadecimal): 01: EEPROM access error. 02: Too many blocks in the EEPROM.



Remedy:


– check whether the permissible ambient temperature for the component is maintained.


– replace the Voltage Sensing Module (VSM).
F34806
VSM: Initialization

Cause:


For the Voltage Sensing Module (VSM), a fault has occurred while initializing.



Remedy:


Replace the Voltage Sensing Module.
A34807 (F, N)
VSM: Sequence control time monitoring

Cause:


Error, timeout in the sequence control on the Voltage Sensing Module (VSM).



Remedy:


Replace the Voltage Sensing Module.
F34820
VSM DRIVE-CLiQ: Telegram error

Cause:


A DRIVE-CLiQ communications error has occurred from the Control Unit to the Voltage Sensing Module involved. Fault causes include checksum error, incorrect telegram length, and various synchronization issues.



Remedy:


– carry out a POWER ON (switch-off/switch-on).


– check the electrical cabinet design and cable routing for EMC compliance


– check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).
F34835
VSM DRIVE-CLiQ: Cyclic data transfer error

Cause:


A DRIVE-CLiQ communications error has occurred from the Control Unit to the Voltage Sensing Module involved. The nodes do not send and receive in synchronism.



Remedy:


– carry out a POWER ON.


– replace the component involved.
F34836
VSM DRIVE-CLiQ: Send error for DRIVE-CLiQ data

Cause:


A DRIVE-CLiQ communications error has occurred from the Control Unit to the Voltage Sensing Module. Data were not able to be sent. Fault cause: 65 (= 41 hex): Telegram type does not match send list.



Remedy:


Carry out a POWER ON.
F34837
VSM DRIVE-CLiQ: Component fault

Cause:


Fault detected on the DRIVE-CLiQ component concerned. Faulty hardware cannot be excluded. Fault causes include errors in the telegram header or buffer memory.



Remedy:


– check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).


– check the electrical cabinet design and cable routing for EMC compliance


– if required, use another DRIVE-CLiQ socket (p9904).


– replace the component involved.
F34845
VSM DRIVE-CLiQ: Cyclic data transfer error

Cause:


A DRIVE-CLiQ communications error has occurred from the Control Unit to the Voltage Sensing Module (VSM). Fault cause: 11 (= 0B hex): Synchronization error during alternating cyclic data transfer.



Remedy:


Carry out a POWER ON.
F34850
VSM: Internal software error

Cause:


An internal software error in the Voltage Sensing Module (VSM) has occurred. Fault value (r0949, interpret decimal): 1: Background time slice is blocked. 2: Checksum over the code memory is not OK.



Remedy:


– replace the Voltage Sensing Module (VSM).


– if required, upgrade the firmware in the Voltage Sensing Module.


– contact Technical Support.
F34851
VSM DRIVE-CLiQ (CU): Sign-of-life missing

Cause:


A DRIVE-CLiQ communications error has occurred from the Voltage Sensing Module involved (VSM) to the Control Unit. The DRIVE-CLiQ component did not set the sign-of-life to the Control Unit.



Remedy:


Upgrade the firmware of the component involved.
F34860
VSM DRIVE-CLiQ (CU): Telegram error

Cause:


A DRIVE-CLiQ communications error has occurred from the Voltage Sensing Module involved (VSM) to the Control Unit. Various fault causes related to telegram integrity, timing, and content.



Remedy:


– carry out a POWER ON (switch-off/switch-on).


– check the electrical cabinet design and cable routing for EMC compliance


– check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).
F34875
VSM: power supply voltage failed

Cause:


The DRIVE-CLiQ communication from the DRIVE-CLiQ component involved to the Control Unit signals that the supply voltage has failed. Fault cause: 9 (= 09 hex): The power supply voltage for the components has failed.



Remedy:


– carry out a POWER ON (switch-off/switch-on).


– check the power supply voltage wiring for the DRIVE-CLiQ component (interrupted cable, contacts, …).


– check the dimensioning of the power supply for the DRIVE-CLiQ component.
F34885
VSM DRIVE-CLiQ (CU): Cyclic data transfer error

Cause:


A DRIVE-CLiQ communications error has occurred from the Voltage Sensing Module involved (VSM) to the Control Unit. The nodes do not send and receive in synchronism.



Remedy:


– check the power supply voltage of the component involved.


– carry out a POWER ON.


– replace the component involved.
F34886
VSM DRIVE-CLiQ (CU): Error when sending DRIVE-CLiQ data

Cause:


A DRIVE-CLiQ communications error has occurred from the Voltage Sensing Module involved (VSM) to the Control Unit. Data were not able to be sent. Fault cause: 65 (= 41 hex): Telegram type does not match send list.



Remedy:


Carry out a POWER ON.
F34887
VSM DRIVE-CLiQ (CU): Component fault

Cause:


Fault detected on the DRIVE-CLiQ component (Voltage Sensing Module) involved. Faulty hardware cannot be excluded. Various fault causes related to telegram headers and buffer memory errors.



Remedy:


– check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).


– check the electrical cabinet design and cable routing for EMC compliance


– if required, use another DRIVE-CLiQ socket (p9904).


– replace the component involved.
F34895
VSM DRIVE-CLiQ (CU): Alternating cyclic data transfer error

Cause:


A DRIVE-CLiQ communications error has occurred from the Voltage Sensing Module involved (VSM) to the Control Unit. Fault cause: 11 (= 0B hex): Synchronization error during alternating cyclic data transfer.



Remedy:


– Carry out a POWER ON.


– See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master).
F34896
VSM DRIVE-CLiQ (CU): Inconsistent component properties

Cause:


The properties of the DRIVE-CLiQ component (Voltage Sensing Module), specified by the fault value, have changed in an incompatible fashion with respect to the properties when booted. One cause can be, e.g. that a DRIVE-CLiQ cable or DRIVE-CLiQ component has been replaced.



Remedy:


– carry out a POWER ON.


– when a component is replaced, the same component type and if possible the same firmware version should be used.


– when a cable is replaced, only cables whose length is the same as or as close as possible to the length of the original cables should be used (ensure compliance with the maximum cable length).
F34899 (N, A)
VSM: Unknown fault

Cause:


A fault occurred on the Voltage Sensing Module that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.



Remedy:


– If required, the significance of this new fault can be read about in a more recent description of the Control Unit.


– replace the firmware on the Voltage Sensing Module by an older firmware version (r0158).


– upgrade the firmware on the Control Unit (r0018).
A34903 (F, N)
VSM: I2C bus error occurred

Cause:


An error has occurred when accessing the module-internal I2C bus.



Remedy:


– Replace the Terminal Module / Voltage Sensing Module (VSM).
A34904 (F, N)
VSM: EEPROM

Cause:


An error has occurred accessing the non-volatile memory on the Terminal Module.



Remedy:


– Replace the Voltage Sensing Module (VSM).
A34905 (F, N)
VSM: Parameter access

Cause:


The Control Unit attempted to write an illegal parameter value to the Voltage Sensing Module (VSM).



Remedy:


– check whether the firmware version of the VSM (r0158) matches the firmware version of Control Unit (r0018).


– if required, replace the Voltage Sensing Module.
F34920 (N, A)
VSM: overtemperature or temperature sensor fault

Cause:


When evaluating the temperature sensor, a resistance value outside the permissible range was detected.


Fault value (r0949, interpret decimal):


1: overtemperature, wire breakage or sensor not connected.


2: Measured resistance too low.



Remedy:


– make sure that the sensor is connected correctly.


– replace the sensor.


– allow to cool down and then check the ambient conditions, load cycle and cooling (fan fuse).


– check the temperature sensor type setting (p3665).


– infeed: check the line filter type setting (p0220).
F34950
VSM: Internal software error

Cause:


An internal software error in the Voltage Sensing Module (VSM) has occurred.



Remedy:


– if necessary, upgrade the firmware in the Voltage Sensing Module to a later version.


– contact Technical Support.
A34999 (F, N)
VSM: Unknown alarm

Cause:


A fault occurred on the Voltage Sensing Module (VSM) an alarm has occurred that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit.



Remedy:


– replace the firmware on the Voltage Sensing Module by an older firmware version (r0148).


– upgrade the firmware on the Control Unit (r0018).
F35000
TM54F: Sampling time invalid

Cause:


The set sampling time is invalid. It is not a multiple integer of the DP clock cycle.



Remedy:


– Adapt the sampling time (e.g. set the recommended valid sampling time).


– See also: p10000 (SI TM54F communication clock cycle)
F35001
TM54F: Parameter value invalid

Cause:


The functionality of Safety Basic Functions via TM54F is used. TM54F has been incorrectly parameterized (incorrect parameter assignment).



Remedy:


– check the setting of the fail-safe digital inputs (F-DI) for the Safety Extended Functions – and set to a value of 0 or 255 (p10024 … p10039).


– check the setting of the signal sources for the fail-safe digital outputs (F-DO) and if necessary, correct (p10042 … p10045).
F35002
TM54F: Commissioning not possible

Cause:


The commissioning mode activation was rejected because at least one drive belonging to the TM54F is enabled for operation.



Remedy:


– Withdraw the operating enable for the drive specified in the fault value.
F35003
TM54F: Acknowledgment on the Control Unit is required

Cause:


A fault on the Terminal Module 54F (TM54) was acknowledged using the safe acknowledgment (p10006). An additional acknowledgment is also required at the Control Unit.



Remedy:


– acknowledge all faults on the Control Unit (BI: p2102).


or


– acknowledge all faults on the drive object TM54F (BI: p2103, p2104 or p2105).
F35004
TM54F: communication cycle invalid

Cause:


The communication cycle specified in p10000[x] does not correspond with the monitoring cycle of the drive object, which was specified in p10010[x].



Remedy:


– First check that all drives are entered in p10010, extended safety functions or basic functions have been enabled via TM54F.


– Execute the copy function for TM54F(p9700 = 87).


– adapt the checksums for TM54F(p9701 = 172).


– copy RAM to ROM.


– carry out a POWER ON.
F35005
TM54F:parallel connection not supported

Cause:


The TM54F function with Basic Safety Functions is used. This function is not supported when power units are connected in parallel.



Remedy:


– deactivate parallel connection or TM54F with Basic Safety Functions.


– copy RAM to ROM.


– carry out a POWER ON (switch-off/switch-on).
F35006
TM54F: drive groups invalid

Cause:


The functionality of the basic functions via TM54F is used. Drive groups have been incorrectly parameterized (incorrect parameter assignment).



Remedy:


– Corresponding to the fault value, p10011 should be checked to ensure that no Basic Safety drives are mixed with Extended Safety drives in a drive group.
F35009
TM54F: Safety commissioning drive incomplete

Cause:


For Terminal Module 54F (TM54F), a drive object was assigned (p10010), for which no safety functions or faulty safety functions are parameterized (p9501, p9601).



Remedy:


– carry out the safety commissioning of the drive involved and enable the safety functions for TM54F.


– commission the TM54F – and just set p9700 = 87d and p9701 = 172d.
F35011
TM54F: Drive object number assignment illegal

Cause:


A drive object number was assigned twice. Each drive object number can be assigned only once.



Remedy:


– Correct the assignment of the drive object numbers.


– See also: p10010 (SI TM54F drive object assignment)
A35012
TM54F: Test stop for fail-safe digital inputs/outputs

Cause:


The forced checking procedure (test stop) for the fail-safe digital inputs/outputs (F-DI/F-DO) is currently in progress.



Remedy:


– The alarm is automatically withdrawn after successfully ending or canceling (when a fault condition occurs) the test stop.
F35013
TM54F: Test stop error

Cause:


A fault has been detected during the forced checking procedure (test stop) of the fail-safe digital inputs/outputs on the TM54F. Failsafe control signals (failsafe values) are transferred to the safety functions.



Remedy:


– Check the wiring of the F-DIs and F-DOs and restart the test stop.


– Check all parameters for the test stop (p10001, p10017, p10046, p10047).


– A POWER ON must be carried out after correcting the parameters.
A35014
TM54F: Test stop for fail-safe digital inputs/outputs

Cause:


The time set in p10003 for the forced checking procedure (test stop) for the digital inputs/outputs has been exceeded. A new forced checking procedure is required.



Remedy:


– Carry out the forced checking procedure for the digital inputs/outputs.
A35015
TM54F: Motor/Hydraulic Module replaced or configuration inconsistent

Cause:


Cyclic communication of at least one drive with the Terminal Module 54F (TM54F) is not active. Possible causes include: hardware replacement, inconsistent parameterization, or no DRIVE-CLiQ communication.



Remedy:


– For all drive objects specified in p10010, check whether the drive-based motion monitoring functions with TM54F are enabled (p9601).


– When replacing a Motor Module/Hydraulic Module, carry out the following steps: start the copy function (p9700 = 1D hex), acknowledge the hardware CRC (p9701 = EC hex), save all parameters (p0977 = 1), and carry out a POWER ON.
A35016
TM54F: Net data communication with drive not established

Cause:


The cyclic net data communication within the Terminal Module 54F (TM54F) is still not active for at least one drive.



Remedy:


– When replacing a Motor Module/Hydraulic Module, carry out the following steps: start the copy function (p9700 = 1D hex), acknowledge the hardware CRC (p9701 = EC hex), save all parameters (p0977 = 1), and carry out a POWER ON.


– Check whether the drive-based motion monitoring functions with TM54F are enabled (p9601).
F35040
TM54F: 24 V undervoltage

Cause:


For the 24 V power supply for the Terminal Module 54F (TM54F) an undervoltage condition was detected.



Remedy:


– check the 24 V DC power supply for the TM54F.


– carry out safe acknowledgment (p10006).
F35043
TM54F: 24 V overvoltage

Cause:


For the 24 V power supply for the Terminal Module 54F (TM54F) an overvoltage condition was detected.



Remedy:


– check the 24 V DC power supply for the TM54F.


– carry out safe acknowledgment (p10006).
F35051
TM54F: Defect in a monitoring channel

Cause:


The Terminal Module 54F (TM54F) has identified an error in the crosswise data comparison between the two control channels. This can be the result of incorrect parameterization or defective hardware.



Remedy:


– Check the specified parameters for incorrect parameterization.


– Activate the safety commissioning mode (p0010 = 95) and perform data copy and acknowledgment.


– Save all parameters (p0977 = 1) and carry out safe acknowledgment (p10006).


– For an internal software error, upgrade firmware or replace the TM54F.
F35052 (A)
TM54F: Internal hardware error

Cause:


An internal software/hardware error has been detected on the Terminal Module 54F (TM54F).



Remedy:


– check the electrical cabinet design and cable routing for EMC compliance


– upgrade TM54F firmware to more recent version.


– contact Technical Support.


– replace the TM54F.
F35053
TM54F: Temperature fault threshold exceeded

Cause:


The temperature measured using the temperature sensing on the TM54F has exceeded the threshold value to initiate this fault.



Remedy:


– allow the TM54F to cool down.


– carry out safe acknowledgment (p10006).
A35054
TM54F: Temperature alarm threshold exceeded

Cause:


The temperature measured using the temperature sensing on the TM54F has exceeded the threshold value to initiate this alarm.



Remedy:


– allow the TM54F to cool down.


– carry out safe acknowledgment (p10006).
A35075 (F)
TM54F: Error during internal communication

Cause:


An internal communications error has occurred in the Terminal Module 54F (TM54F). This message is also output if parameter p10000 or p10010 (TM54F master) is not set the same as on the TM54F slave.



Remedy:


– For parameter mismatch: start copy function for node identifier (p9700 = 1D hex), acknowledge hardware CRC (p9701 = EC hex), save all parameters, and carry out a POWER ON.


– For internal communication errors: check cabinet design and routing for EMC, upgrade software, contact support, or replace the TM54F.
A35080 (F)
TM54F: Checksum error safety parameters

Cause:


The calculated checksum entered in r10004 over the safety-relevant parameters does not match the reference checksum saved in p10005 at the last machine acceptance.



Remedy:


– check the safety-relevant parameters and if required, correct.


– set the reference checksum to the actual checksum.


– acknowledge the hardware replacement.


– carry out a POWER ON (switch off/on).


– carry out an acceptance test.
A35081 (F)
TM54F: Static (steady state) 1 signal at the F-DI for safe acknowledgment

Cause:


A logical 1 signal is present at the F-DI configured in p10006 for more than 10 seconds. If, at the F-DI no acknowledgment was performed for safe acknowledgment, then a steady-state logical and 0 signal must be present.



Remedy:


– Set the fail-safe digital input (F-DI) to a logical 0 signal (p10006).
F35150
TM54F: Communication error

Cause:


A communication error between the TM54F master and Control Unit or between the TM54F slave and the Motor Module/Hydraulic Module was detected.



Remedy:


– When replacing a Motor Module/Hydraulic Module, carry out the following steps: start the copy function for the node identifier on the TM54F (p9700 = 1D hex), acknowledge the hardware CRC on the TM54F (p9701 = EC hex), save all parameters (p0977 = 1), and carry out a POWER ON (switch off/on) for all components.


– The following always applies: check the electrical cabinet design and cable routing for EMC compliance, upgrade the software on the TM54F, contact Technical Support, or replace the TM54F.
F35151
TM54F: Discrepancy error

Cause:


The safety input terminals or output terminals show a different state longer than that parameterized in p10002.



Remedy:


– Check the wiring of the corresponding F-DI (contact problems).


– Using the commissioning software, evaluate the input states and output states of the TM54F.


– Compare parameters p10051 and p10052 from the TM54F master and TM54F slave for discrepancy.


– Adjust the discrepancy time (p10002) for cyclic switching operations at the F-DIs based on the formulas provided in the manual.
F35152
TM54F: Internal software error

Cause:


An internal software error has occurred in the Terminal Module 54F (TM54F). The fail-safe digital inputs and digital outputs (F-DI, F-DO) on the TM54F have been set to the safe state.



Remedy:


– Check that the firmware version of the TM54F matches the Control Unit’s firmware version.


– The automatic firmware update must be activated in the project.


– This signal may also appear with fault F35013. In this case, check all parameters for the test stop on the TM54F. A POWER ON is required after correcting parameters.
A35200 (F, N)
TM: Calibration data

Cause:


An error was detected in the calibration data of the Terminal Module.



Remedy:


– carry out a POWER ON (switch off/on) for all components.


– replace the component if necessary.
F35207 (N, A)
TM: Temperature fault/alarm threshold channel 0 exceeded

Cause:


For the temperature evaluation via the Terminal Module (TM), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[0], p4103[0]), or fault threshold exceeded (p4102[1]).



Remedy:


– allow the temperature sensor to cool down to below p4102[1] – hysteresis (5 K, for TM150, can be set using p4118[0]).


– if required, set the fault response to NONE (p2100, p2101).
F35208 (N, A)
TM: Temperature fault/alarm threshold channel 1 exceeded

Cause:


For the temperature evaluation via the Terminal Module (TM), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[2], p4103[1]), or fault threshold exceeded (p4102[3]).



Remedy:


– allow the temperature sensor to cool down to below p4102[3] – hysteresis (5 K, for TM150, can be set using p4118[1]).


– if required, set the fault response to NONE (p2100, p2101).
F35209 (N, A)
TM: Temperature fault/alarm threshold channel 2 exceeded

Cause:


For the temperature evaluation via the Terminal Module (TM), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[4], p4103[2]), or fault threshold exceeded (p4102[5]).



Remedy:


– allow the temperature sensor to cool down to below p4102[5] – hysteresis (5 K, for TM150, can be set using p4118[2]).


– if required, set the fault response to NONE (p2100, p2101).
F35210 (N, A)
TM: Temperature fault/alarm threshold channel 3 exceeded

Cause:


For the temperature evaluation via the Terminal Module (TM), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[6], p4103[3]), or fault threshold exceeded (p4102[7]).



Remedy:


– allow the temperature sensor to cool down to below p4102[7] – hysteresis (5 K, for TM150, can be set using p4118[3]).


– if required, set the fault response to NONE (p2100, p2101).
A35211 (F, N)
TM: Temperature alarm threshold channel 0 exceeded

Cause:


The temperature measured using the temperature sensing of the Terminal Module (TM) (r4105[0]) has exceeded the threshold value to initiate this alarm (p4102[0]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[0] – hysteresis (5 K, for TM150, can be set using p4118[0]).
A35212 (F, N)
TM: Temperature alarm threshold channel 1 exceeded

Cause:


The temperature measured using the temperature sensing of the Terminal Module (TM) (r4105[1]) has exceeded the threshold value to initiate this alarm (p4102[2]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[4] – hysteresis (5 K, for TM150, can be set using p4118[1]).
A35213 (F, N)
TM: Temperature alarm threshold channel 2 exceeded

Cause:


The temperature measured using the temperature sensing of the Terminal Module (TM) (r4105[2]) has exceeded the threshold value to initiate this alarm (p4102[4]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[4] – hysteresis (5 K, for TM150, can be set using p4118[2]).
A35214 (F, N)
TM: Temperature alarm threshold channel 3 exceeded

Cause:


The temperature measured using the temperature sensing of the Terminal Module (TM) (r4105[3]) has exceeded the threshold value to initiate this alarm (p4102[6]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[6] – hysteresis (5 K, for TM150, can be set using p4118[3]).
F35220 (N, A)
TM: Frequency limit reached for signal output

Cause:


The signals output from the Terminal Module 41 (TM41) for tracks A/B have reached the limit frequency. The output signals are no longer in synchronism with the specified setpoint.



Remedy:


– SIMOTION (p4400 = 0) operating mode: enter a lower speed setpoint (p1155), reduce the encoder pulse number (p0408), check track A/B for short-circuits.


– SINAMICS (p4400 = 1) operating mode: enter a lower speed setpoint (p1155), reduce the encoder pulse number (p0408).
F35221 (N, A)
TM: Setpoint – actual value deviation outside the tolerance range

Cause:


The deviation between the setpoint and the output signals (track A/B) exceeds the tolerance of +/-3 %. The deviation between the internal and external measured value is too high (> 1000 pulses).



Remedy:


– reduce the basic clock cycle (p0110, p0111).


– if required, replace the component (e.g. internal short-circuit).
A35222 (F, N)
TM: Encoder pulse number not permissible

Cause:


The encoder pulse number entered does not match the permissible pulse number from a hardware perspective. Alarm value (r2124, interpret decimal): 1: Encoder pulse number is too high. 2: Encoder pulse number is too low. 4: Encoder pulse number is less than the zero mark offset (p4426).



Remedy:


– enter the encoder pulse number in the permissible range (p0408).


– if necessary, replace TM41 SAC with TM41 DAC.
A35223 (F, N)
TM: Zero mark offset not permissible

Cause:


The entered zero mark offset is not permissible. Alarm value (r2124, interpret decimal): 1: Zero mark offset is too high.



Remedy:


– Enter the zero mark offset in the permissible range (p4426).
F35230
TM: Hardware fault

Cause:


The Terminal Module (TM) used has signaled internal errors. Signals from this module may not be evaluated because they are very likely to be incorrect.



Remedy:


– If required, replace the Terminal Module.
F35233
DRIVE-CLiQ component function not supported

Cause:


A function requested by the Control Unit is not supported by a DRIVE-CLiQ component.



Remedy:


– For fault value = 1: Deactivate timer for temperature evaluation (X522.7/8) (p4103 = 0.000) or use a compatible Terminal Module.
F35400 (N, A)
TM: Temperature fault/alarm threshold channel 4 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[8], p4103[4]), or fault threshold exceeded (p4102[9]).



Remedy:


– allow the temperature sensor to cool down to below p4102[9] – hysteresis (p4118[4]).


– if required, set the fault response to NONE (p2100, p2101).
F35401 (N, A)
TM: Temperature fault/alarm threshold channel 5 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[10], p4103[5]), or fault threshold exceeded (p4102[11]).



Remedy:


– allow the temperature sensor to cool down to below p4102[11] – hysteresis (p4118[5]).


– if required, set the fault response to NONE (p2100, p2101).
F35402 (N, A)
TM: Temperature fault/alarm threshold channel 6 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[12], p4103[6]), or fault threshold exceeded (p4102[13]).



Remedy:


– allow the temperature sensor to cool down to below p4102[13] – hysteresis (p4118[6]).


– if required, set the fault response to NONE (p2100, p2101).
F35403 (N, A)
TM: Temperature fault/alarm threshold channel 7 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[14], p4103[7]), or fault threshold exceeded (p4102[15]).



Remedy:


– allow the temperature sensor to cool down to below p4102[15] – hysteresis (p4118[7]).


– if required, set the fault response to NONE (p2100, p2101).
F35404 (N, A)
TM: Temperature fault/alarm threshold channel 8 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[16], p4103[8]), or fault threshold exceeded (p4102[17]).



Remedy:


– allow the temperature sensor to cool down to below p4102[17] – hysteresis (p4118[8]).


– if required, set the fault response to NONE (p2100, p2101).
F35405 (N, A)
TM: Temperature fault/alarm threshold channel 9 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[18], p4103[9]), or fault threshold exceeded (p4102[19]).



Remedy:


– allow the temperature sensor to cool down to below p4102[19] – hysteresis (p4118[9]).


– if required, set the fault response to NONE (p2100, p2101).
F35406 (N, A)
TM: Temperature fault/alarm threshold channel 10 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[20], p4103[10]), or fault threshold exceeded (p4102[21]).



Remedy:


– allow the temperature sensor to cool down to below p4102[21] – hysteresis (p4118[10]).


– if required, set the fault response to NONE (p2100, p2101).
F35407 (N, A)
TM: Temperature fault/alarm threshold channel 11 exceeded

Cause:


For the temperature evaluation via the Terminal Module 150 (TM150), at least one of the following conditions to initiate this fault is fulfilled: alarm threshold has been exceeded longer than that set in the timer (p4102[22], p4103[11]), or fault threshold exceeded (p4102[23]).



Remedy:


– allow the temperature sensor to cool down to below p4102[23] – hysteresis (p4118[11]).


– if required, set the fault response to NONE (p2100, p2101).
A35410 (F, N)
TM: Temperature alarm threshold channel 4 exceeded

Cause:


The temperature (r4105[4]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[8]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[8] – hysteresis (p4118[4]).
A35411 (F, N)
TM: Temperature alarm threshold channel 5 exceeded

Cause:


The temperature (r4105[5]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[10]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[10] – hysteresis (p4118[5]).
A35412 (F, N)
TM: Temperature alarm threshold channel 6 exceeded

Cause:


The temperature (r4105[6]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[12]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[12] – hysteresis (p4118[6]).
A35413 (F, N)
TM: Temperature alarm threshold channel 7 exceeded

Cause:


The temperature (r4105[7]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[14]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[14] – hysteresis (p4118[7]).
A35414 (F, N)
TM: Temperature alarm threshold channel 8 exceeded

Cause:


The temperature (r4105[8]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[16]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[16] – hysteresis (p4118[8]).
A35415 (F, N)
TM: Temperature alarm threshold channel 9 exceeded

Cause:


The temperature (r4105[9]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[18]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[18] – hysteresis (p4118[9]).
A35416 (F, N)
TM: Temperature alarm threshold channel 10 exceeded

Cause:


The temperature (r4105[10]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[20]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[20] – hysteresis (p4118[10]).
A35417 (F, N)
TM: Temperature alarm threshold channel 11 exceeded

Cause:


The temperature (r4105[11]) measured using the temperature sensing of the Terminal Module 150 (TM150) has exceeded the threshold value to initiate this alarm (p4102[22]).



Remedy:


– Allow the temperature sensor to cool down to below p4102[22] – hysteresis (p4118[11]).
N35800 (F)
TM: Group signal
Cause:
The Terminal Module has detected at least one fault.

Remedy:
Evaluates other actual messages.
F35801 (N, A)
TM DRIVE-CLIQ: Sign-of-life missing
Cause:
A DRIVE-CLiQ communication error has occurred between the Control Unit and the Terminal Module involved. Fault cause: 10 (= 0A hex): The sign-of-life bit in the receive telegram is not set. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • check the DRIVE-CLIQ connection.
  • replace the component involved.
See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)
A35802 (F, N)
TM: Time slice overflow
Cause:
A time slice overflow has occurred on the Terminal Module.

Remedy:
Replace the Terminal Module.
F35804 (N, A)
TM: CRC
Cause:
A checksum error has occurred when reading-out the program memory on the Terminal Module. Fault value (r0949, interpret hexadecimal): Difference between the checksum at POWER ON and the actual checksum.

Remedy:
  • check whether the permissible ambient temperature for the component is maintained.
  • replace the Terminal Module.
F35805 (N, A)
TM: EEPROM checksum error
Cause:
Internal parameter data is corrupted. Alarm value (r2124, interpret hexadecimal): 01: EEPROM access error. 02: Too many blocks in the EEPROM.

Remedy:
  • check whether the permissible ambient temperature for the component is maintained.
  • replace the Terminal Module 31 (TM31).
F35820
TM DRIVE-CLIQ: Telegram error
Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the Terminal Module involved. Fault cause: 1 (= 01 hex): Checksum error (CRC error). 2 (= 02 hex): Telegram is shorter than specified in the length byte or in the receive list. 3 (= 03 hex): Telegram is longer than specified in the length byte or in the receive list. 4 (= 04 hex): The length of the receive telegram does not match the receive list. 5 (= 05 hex): The type of the receive telegram does not match the receive list. 6 (= 06 hex): The address of the component in the telegram and in the receive list do not match. 7 (= 07 hex): A SYNC telegram is expected – but the received telegram is not a SYNC telegram. 8 (= 08 hex): No SYNC telegram is expected – but the received telegram is one. 9 (= 09 hex): The error bit in the receive telegram is set. 16 (= 10 hex): The receive telegram is too early. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • carry out a POWER ON (switch off/on).
  • check the electrical cabinet design and cable routing for EMC compliance
  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).
See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)
F35835
TM DRIVE-CLIQ: Cyclic data transfer error
Cause:
A DRIVE-CLiQ communication error has occurred from the Control Unit to the Terminal Module involved. The nodes do not send and receive in synchronism. Fault cause: 33 (= 21 hex): The cyclic telegram has not been received. 34 (= 22 hex): Timeout in the telegram receive list. 64 (= 40 hex): Timeout in the telegram send list. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • carry out a POWER ON.
  • replace the component involved.
See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)
F35836
TM DRIVE-CLIQ: Send error for DRIVE-CLIQ data
Cause:
A DRIVE-CLiQ communication error has occurred between the Control Unit and the Terminal Module involved. Data were not able to be sent. Fault cause: 65 (= 41 hex): Telegram type does not match send list.

Remedy:
Carry out a POWER ON.
F35837
PTM DRIVE-CLIQ: Component fault
Cause:
Fault detected on the DRIVE-CLIQ component concerned. Faulty hardware cannot be excluded. Fault cause: 32 (= 20 hex): Error in the telegram header. 35 (= 23 hex): Receive error: The telegram buffer memory contains an error. 66 (= 42 hex): Send error: The telegram buffer memory contains an error. 67 (= 43 hex): Send error: The telegram buffer memory contains an error. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).
  • check the electrical cabinet design and cable routing for EMC compliance
  • if required, use another DRIVE-CLIQ socket (p9904).
  • replace the component involved.
F35845
TM DRIVE-CLIQ: Cyclic data transfer error
Cause:
A DRIVE-CLIQ communication error has occurred between the Control Unit and the Terminal Module (TM) involved. Fault cause: 11 (= 0B hex): Synchronization error during alternating cyclic data transfer. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
Carry out a POWER ON. See also: p9916 (DRIVE-CLiQ data transfer error shutdown threshold slave)
F35850
TM: Internal software error
Cause:
An internal software error in the Terminal Module (TM) has occurred. Fault value (r0949, interpret decimal): 1: Background time slice is blocked. 2: Checksum over the code memory is not OK.

Remedy:
  • replace the Terminal Module (TM).
  • if required, upgrade the firmware in the Terminal Module.
  • contact Technical Support.
F35851
TM DRIVE-CLIQ (CU): Sign-of-life missing
Cause:
A DRIVE-CLIQ communication error has occurred from the Terminal Module involved (TM) to the Control Unit. The DRIVE-CLiQ component did not set the sign-of-life to the Control Unit. Fault cause: 10 (= 0A hex): The sign-of-life bit in the receive telegram is not set. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
Upgrade the firmware of the component involved.
F35860
TM DRIVE-CLIQ (CU): Telegram error
Cause:
A DRIVE-CLIQ communication error has occurred from the Terminal Module involved (TM) to the Control Unit. Fault cause: 1 (= 01 hex): Checksum error (CRC error). 2 (= 02 hex): Telegram is shorter than specified in the length byte or in the receive list. 3 (= 03 hex): Telegram is longer than specified in the length byte or in the receive list. 4 (= 04 hex): The length of the receive telegram does not match the receive list. 5 (= 05 hex): The type of the receive telegram does not match the receive list. 6 (= 06 hex): The address of the power unit in the telegram and in the receive list do not match.

Remedy:
9 (= 09 hex): The DRIVE-CLIQ communication from the DRIVE-CLIQ component involved to the Control Unit signals that the supply voltage has failed. 16 (= 10 hex): The receive telegram is too early. 17 (= 11 hex): CRC error and the receive telegram is too early. 18 (= 12 hex): The telegram is shorter than that specified in the length byte or in the receive list and the receive telegram is too early. 19 (= 13 hex): The telegram is longer than that specified in the length byte or in the receive list and the receive telegram is too early. 20 (= 14 hex): The length of the receive telegram does not match the receive list and the receive telegram is too early. 21 (= 15 hex): The type of the receive telegram does not match the receive list and the receive telegram is too early. 22 (= 16 hex): The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too early. 25 (= 19 hex): The error bit in the receive telegram is set and the receive telegram is too early. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause
  • carry out a POWER ON (switch off/on).
  • check the electrical cabinet design and cable routing for EMC compliance
  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).
See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)
F35875
TM: power supply voltage failed
Cause:
The DRIVE-CLiQ communication from the DRIVE-CLIQ component involved to the Control Unit signals that the supply voltage has failed. Fault cause: 9 (= 09 hex): The power supply voltage for the components has failed. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • carry out a POWER ON (switch off/on).
  • check the power supply voltage wiring for the DRIVE-CLIQ component (interrupted cable, contacts, …).
  • check the dimensioning of the power supply for the DRIVE-CLIQ component.
F35885
TM DRIVE-CLIQ (CU): Cyclic data transfer error
Cause:
A DRIVE-CLIQ communication error has occurred from the Terminal Module involved (TM) to the Control Unit. The nodes do not send and receive in synchronism. Fault cause: 26 (= 1A hex): Sign-of-life bit in the receive telegram not set and the receive telegram is too early. 33 (= 21 hex): The cyclic telegram has not been received. 34 (= 22 hex): Timeout in the telegram receive list. 64 (= 40 hex): Timeout in the telegram send list. 98 (= 62 hex): Error at the transition to cyclic operation. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • check the power supply voltage of the component involved.
  • carry out a POWER ON.
  • replace the component involved.
See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)
F35886
TM DRIVE-CLIQ (CU): Error when sending DRIVE-CLiQ data
Cause:
A DRIVE-CLIQ communication error has occurred from the Terminal Module involved (TM) to the Control Unit. Data were not able to be sent. Fault cause: 65 (= 41 hex): Telegram type does not match send list. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
Carry out a POWER ON.
F35887
TM DRIVE-CLiQ (CU): Component fault
Cause:
Fault detected on the DRIVE-CLIQ component (Terminal Module) involved. Faulty hardware cannot be excluded. Fault cause: 32 (= 20 hex): Error in the telegram header. 35 (= 23 hex): Receive error: The telegram buffer memory contains an error. 66 (= 42 hex): Send error: The telegram buffer memory contains an error. 67 (= 43 hex): Send error: The telegram buffer memory contains an error. 96 (= 60 hex): Response received too late during runtime measurement. 97 (= 61 hex): Time taken to exchange characteristic data too long. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
  • check the DRIVE-CLIQ wiring (interrupted cable, contacts, …).
  • check the electrical cabinet design and cable routing for EMC compliance
  • if required, use another DRIVE-CLIQ socket (p9904).
  • replace the component involved.
F35895
TM DRIVE-CLIQ (CU): Alternating cyclic data transfer error
Cause:
A DRIVE-CLIQ communication error has occurred from the Terminal Module involved (TM) to the Control Unit. Fault cause: 11 (= 0B hex): Synchronization error during alternating cyclic data transfer. Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause

Remedy:
Carry out a POWER ON. See also: p9915 (DRIVE-CLiQ data transfer error shutdown threshold master)
F35896
TM DRIVE-CLIQ (CU): Inconsistent component properties
Cause:
The properties of the DRIVE-CLIQ component (Terminal Module), specified by the fault value, have changed in an incompatible fashion with respect to the properties when booted. One cause can be, e.g. that a DRIVE-CLiQ cable or DRIVE-CLIQ component has been replaced. Fault value (r0949, interpret decimal): Component number.

Remedy:
  • carry out a POWER ON.
  • when a component is replaced, the same component type and if possible the same firmware version should be used.
  • when a cable is replaced, only cables whose length is the same as or as close as possible to the length of the original cables should be used (ensure compliance with the maximum cable length).
F35899 (N, A)
TM: Unknown fault
Cause:
A fault has occurred on the Terminal Module that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit. Fault value (r0949, interpret decimal): Fault number. Note: If required, the significance of this new fault can be read about in a more recent description of the Control Unit.

Remedy:
  • replace the firmware on the Terminal Module by an older firmware version (r0158).
  • upgrade the firmware on the Control Unit (r0018).
A35903 (F, N)
TM: I2C bus error occurred
Cause:
An error has occurred while accessing the internal I2C bus of the Terminal Module.

Remedy:
Replace the Terminal Module.
A35904 (F, N)
TM: EEPROM
Cause:
An error has occurred accessing the non-volatile memory on the Terminal Module.

Remedy:
Replace the Terminal Module.
A35905 (F, N)
TM: Parameter access
Cause:
The Control Unit attempted to write an illegal parameter value to the Terminal Module.

Remedy:
  • check whether the firmware version of the Terminal Module (r0158) matches the firmware version of Control Unit (r0018).
  • if required, replace the Terminal Module.
Note: The firmware versions that match each other are in the readme.txt file on the memory card.
A35906 (F, N)
TM: 24 V power supply missing
Cause:
The 24 V power supply for the digital outputs is missing. Alarm value (r2124, interpret hexadecimal): 01: TM17 24 V power supply for DI/DO 0 … 7 missing. 02: TM17 24 V power supply for DI/DO 8 … 15 missing. 04: TM15 24 V power supply for DI/DO 0 … 7 (X520) missing. 08: TM15 24 V power supply for DI/DO 8 … 15 (X521) missing. 10: TM15 24 V power supply for DI/DO 16 … 23 (X522) missing. 20: TM41 24 V power supply for DI/DO 0 … 3 missing.

Remedy:
Check the terminals for the power supply voltage (L1+, L2+, L3+, M or +24 V_1 for TM41).
A35907 (F, N)
TM: Hardware initialization error
Cause:
The Terminal Module was not successfully initialized. Alarm value (r2124, interpret hexadecimal): 01: TM17 or TM41 – incorrect configuration request. 02: TM17 or TM41 – programming not successful. 04: TM17 or TM41 – invalid time stamp

Remedy:
Carry out a POWER ON.
A35910 (F, N)
TM: Module overtemperature
Cause:
The temperature in the module has exceeded the highest permissible limit.

Remedy:
  • reduce the ambient temperature.
  • replace the Terminal Module.
A35911 (F, N)
TM: Clock synchronous operation sign-of-life missing
Cause:
The maximum permissible number of errors in the master sign-of-life (clock synchronous operation) has been exceeded in cyclic operation. When the alarm is output, the module outputs are reset up to the next synchronization.

Remedy:
  • check the physical bus configuration (terminating resistor, shielding, etc.).
  • check the interconnection of the master sign-of-life (r4201 via p0915).
  • check whether the master correctly sends the sign-of-life (e.g. set up a trace with r4201.12 … r4201.15 and trigger signal r4301.9).
  • check the bus and master for utilization level (e.g. bus cycle time Tdp was set too short).
A35920 (F, N)
TM: Error temperature sensor channel 0
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 1630 Ohm (TM150: R > 2170 Ohm), PT100: R > 194 Ohm, PT1000: R > 1720 Ohm (TM150: R > 1944 Ohm) 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 50 Ohm (TM150: R < 180 Ohm), PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35921 (F, N)
TM: Error temperature sensor channel 1
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 1630 Ohm (TM150: R > 2170 Ohm), PT100: R > 194 Ohm, PT1000: R > 1720 Ohm (TM150: R > 1944 Ohm) 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 50 Ohm (TM150: R < 180 Ohm), PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35922 (F, N)
TM: Error temperature sensor channel 2
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 1630 Ohm (TM150: R > 2170 Ohm), PT100: R > 194 Ohm, PT1000: R > 1720 Ohm (TM150: R > 1944 Ohm) 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 50 Ohm (TM150: R < 180 Ohm), PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35923 (F, N)
TM: Error temperature sensor channel 3
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 1630 Ohm (TM150: R > 2170 Ohm), PT100: R > 194 Ohm, PT1000: R > 1720 Ohm (TM150: R > 1944 Ohm) 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 50 Ohm (TM150: R < 180 Ohm), PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35924 (F, N)
TM: Error temperature sensor channel 4
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 2170 Ohm, PT100: R > 194 Ohm, PT1000: R > 1944 Ohm 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 180 Ohm, PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35925 (F, N)
TM: Error temperature sensor channel 5
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 2170 Ohm, PT100: R > 194 Ohm, PT1000: R > 1944 Ohm 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 180 Ohm, PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35926 (F, N)
TM: Error temperature sensor channel 6
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 2170 Ohm, PT100: R > 194 Ohm, PT1000: R > 1944 Ohm 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 180 Ohm, PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35927 (F, N)
TM: Error temperature sensor channel 7
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 2170 Ohm, PT100: R > 194 Ohm, PT1000: R > 1944 Ohm 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 180 Ohm, PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35928 (F, N)
TM: Error temperature sensor channel 8
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 2170 Ohm, PT100: R > 194 Ohm, PT1000: R > 1944 Ohm 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 180 Ohm, PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35929 (F, N)
TM: Error temperature sensor channel 9
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. KTY84: R > 2170 Ohm, PT100: R > 194 Ohm, PT1000: R > 1944 Ohm 2: Measured resistance too low. PTC thermistor: R < 20 Ohm, KTY84: R < 180 Ohm, PT100: R < 60 Ohm, PT1000: R < 603 Ohm

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35930 (F, N)
TM: Error temperature sensor channel 10
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. 2: Measured resistance too low.

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
A35931 (F, N)
TM: Error temperature sensor channel 11
Cause:
When evaluating the temperature sensor, an error occurred. Alarm value (r2124, interpret decimal): 1: Wire breakage or sensor not connected. 2: Measured resistance too low.

Remedy:
  • make sure that the sensor is connected correctly.
  • replace the sensor.
F35950
TM: Internal software error
Cause:
An internal software error has occurred. Fault value (r0949, interpret decimal): Information about the fault source. Only for internal Siemens troubleshooting.

Remedy:
  • if necessary, upgrade the firmware in the Terminal Module to a later version.
  • contact Technical Support.
A35999 (F, N)
TM: Unknown alarm
Cause:
An alarm has occurred on the Terminal Module that cannot be interpreted by the Control Unit firmware. This can occur if the firmware on this component is more recent than the firmware on the Control Unit. Alarm value (r2124, interpret decimal): Alarm number.

Remedy:
  • replace the firmware on the Terminal Module by an older firmware version (r0158).
  • upgrade the firmware on the Control Unit (r0018).
F36207 (N, A)
Hub: Overtemperature component
Cause:
The temperature on the DRIVE-CLiQ Hub Module has exceeded the fault threshold. Fault value (r0949, interpret decimal): Actual temperature in 0.1 °C resolution.

Remedy:
  • check ambient temperature at component installation location.
  • replace the component involved.
A36211 (F, N)
Hub: Overtemperature alarm component
Cause:
The temperature on the DRIVE-CLiQ Hub Module has exceeded the alarm threshold. Alarm value (r2124, interpret decimal): Actual temperature in 0.1 °C resolution.

Remedy:
  • check ambient temperature at component installation location.
  • replace the component involved.
F36214 (N, A)
Hub: overvoltage fault 24 V supply
Cause:
The 24 V power supply on the DRIVE-CLiQ Hub Module has exceeded the fault threshold. Fault value (r0949, interpret decimal): Actual operating voltage in 0.1 V resolution.

Remedy:
  • check the supply voltage of the component involved.
  • replace the component involved.
F36216 (N, A)
Hub: undervoltage fault 24 V supply
Cause:
The 24 V power supply on the DRIVE-CLiQ Hub Module has undershot the fault threshold. Fault value (r0949, interpret decimal): Actual operating voltage in 0.1 V resolution.

Remedy:
  • check the supply voltage of the component involved.
  • replace the component involved.
A36217 (N)
Hub: undervoltage alarm 24 V supply
Cause:
The 24 V power supply on the DRIVE-CLiQ Hub Module has undershot the alarm threshold. Alarm value (r2124, interpret decimal): Actual operating voltage in 0.1 V resolution.

Remedy:
  • check the supply voltage of the component involved.
  • replace the component involved.
N36800 (F)
Hub: Group signal
Cause:
The DRIVE-CLiQ Hub Module has detected at least one fault.

Remedy:
Evaluates other actual messages.
A36801 (F, N)
Hub DRIVE-CLIQ: Sign-of-life missing
Cause:
A DRIVE-CLiQ communications error has occurred from the Control Unit to the DRIVE-CLiQ Hub Module involved. Fault cause: 10 (= 0A hex): The sign-of-life bit in the receive telegram is not set.

Remedy:
  • check the DRIVE-CLiQ connection.
  • replace the component involved.
A36802 (F, N)
Hub: Time slice overflow
Cause:
A time slice overflow has occurred on the DRIVE-CLiQ Hub Module. Fault value (r0949, interpret decimal): xx: Time slice number xx

Remedy:
  • reduce the current controller frequency.
  • carry out a POWER ON (switch off/on) for all components.
  • upgrade firmware to later version.
  • contact Technical Support.
F36804 (N, A)
Hub: Checksum error
Cause:
A checksum error has occurred when reading out the program memory on the DRIVE-CLiQ Hub Module. Fault value (r0949, interpret hexadecimal): Difference between the checksum at POWER ON and the actual checksum.

Remedy:
  • check whether the permissible ambient temperature for the component is maintained.
  • replace the DRIVE-CLiQ Hub Module.
F36805 (N, A)
Hub: EEPROM checksum incorrect
Cause:
The internal parameter data on the DRIVE-CLiQ Hub Module is incorrect. Alarm value (r2124, interpret hexadecimal): 01: EEPROM access error. 02: Too many blocks in the EEPROM.

Remedy:
  • check whether the permissible ambient temperature for the component is maintained.
  • replace the DRIVE-CLiQ Hub Module.
F36820
Hub DRIVE-CLIQ: Telegram error
Cause:
A DRIVE-CLiQ communications error has occurred from the Control Unit to the DRIVE-CLiQ Hub Module involved. Various fault causes are listed, including checksum errors, incorrect telegram length, and mismatched addresses.

Remedy:
  • carry out a POWER ON (switch off/on).
  • check the electrical cabinet design and cable routing for EMC compliance.
  • check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).
F36835
Hub DRIVE-CLIQ: Cyclic data transfer error
Cause:
A DRIVE-CLiQ communications error has occurred. The nodes do not send and receive in synchronism. Fault causes include: cyclic telegram not received and timeouts.

Remedy:
  • carry out a POWER ON.
  • replace the component involved.
F36836
Hub DRIVE-CLIQ: Send error for DRIVE-CLiQ data
Cause:
A DRIVE-CLiQ communications error has occurred. Data were not able to be sent. Fault cause: 65 (= 41 hex): Telegram type does not match send list.

Remedy:
Carry out a POWER ON.
F36837
Hub DRIVE-CLIQ: Component fault
Cause:
Fault detected on the DRIVE-CLiQ component concerned. Faulty hardware cannot be excluded. Fault causes include errors in the telegram header and buffer memory.

Remedy:
  • check the DRIVE-CLiQ wiring.
  • check the electrical cabinet design and cable routing.
  • if required, use another DRIVE-CLiQ socket.
  • replace the component involved.
F36845
Hub DRIVE-CLIQ: Cyclic data transfer error
Cause:
A DRIVE-CLiQ communications error has occurred. Fault cause: 11 (= 0B hex): Synchronization error during alternating cyclic data transfer.

Remedy:
Carry out a POWER ON.
F36851
Hub DRIVE-CLIQ (CU): Sign-of-life missing
Cause:
DRIVE-CLiQ communication error from DRIVE-CLiQ Hub Module. The component did not set the sign-of-life to the Control Unit. Fault cause: 10 (= 0A hex): The sign-of-life bit in the receive telegram is not set.

Remedy:
Upgrade the firmware of the component involved.
F36860
Hub DRIVE-CLIQ (CU): Telegram error
Cause:
DRIVE-CLiQ communication error from the Hub Module. Multiple fault causes are listed relating to checksum errors, telegram length, addressing, supply voltage failure, and timing.

Remedy:
  • carry out a POWER ON.
  • check the electrical cabinet design and cable routing.
  • check the DRIVE-CLiQ wiring.
F36875
HUB: power supply voltage failed
Cause:
The DRIVE-CLiQ communication signals that the supply voltage has failed. Fault cause: 9 (= 09 hex): The power supply voltage for the components has failed.

Remedy:
  • carry out a POWER ON.
  • check the power supply voltage wiring.
  • check the dimensioning of the power supply.
F36885
Hub DRIVE-CLIQ (CU): Cyclic data transfer error
Cause:
DRIVE-CLiQ communication error from the Hub Module. The nodes do not send and receive in synchronism. Fault causes include: sign-of-life bit not set, cyclic telegram not received, timeouts, and transition errors.

Remedy:
  • check the supply voltage of the component involved.
  • carry out a POWER ON.
  • replace the component involved.
F36886
Hub DRIVE-CLIQ (CU): Error when sending DRIVE-CLIQ data
Cause:
DRIVE-CLiQ communication error. Data were not able to be sent. Fault cause: 65 (= 41 hex): Telegram type does not match send list.

Remedy:
Carry out a POWER ON.
F36887
Hub DRIVE-CLiQ (CU): Component fault
Cause:
Fault detected on the DRIVE-CLiQ Hub Module. Faulty hardware cannot be excluded. Various causes including telegram header/buffer errors and late responses.

Remedy:
  • check the DRIVE-CLiQ wiring.
  • check the electrical cabinet design and cable routing.
  • if required, use another DRIVE-CLiQ socket.
  • replace the component involved.
F36895
Hub DRIVE-CLiQ (CU): Alternating cyclic data transfer error
Cause:
DRIVE-CLiQ communication error from the Hub Module. Fault cause: 11 (= 0B hex): Synchronization error during alternating cyclic data transfer.

Remedy:
Carry out a POWER ON.
F36896
Hub DRIVE-CLiQ (CU): Inconsistent component properties
Cause:
The properties of the DRIVE-CLiQ Hub Module have changed since boot (e.g., a component or cable has been replaced).

Remedy:
  • carry out a POWER ON.
  • when a component is replaced, use the same type and firmware version.
  • when a cable is replaced, use one with a similar length.
F36899 (N, A)
Hub: Unknown fault
Cause:
A fault occurred on the Hub Module that cannot be interpreted by the Control Unit firmware (likely a version mismatch).

Remedy:
  • replace the firmware on the Hub Module with an older version.
  • upgrade the firmware on the Control Unit.
F36950
Hub: Internal software error
Cause:
An internal software error has occurred. This is for internal Siemens troubleshooting.

Remedy:
  • if required, upgrade the firmware in the DRIVE-CLiQ hub module to a more recent version.
  • contact Technical Support.
A36999 (F, N)
Hub: Unknown alarm
Cause:
An alarm occurred on the Hub Module that cannot be interpreted by the Control Unit firmware (likely a version mismatch).

Remedy:
  • replace the firmware on the Hub Module with an older version.
  • upgrade the firmware on the Control Unit.
F40000
Fault at DRIVE-CLIQ socket X100
Cause:
A fault has occurred at the drive object at the DRIVE-CLIQ socket X100.

Remedy:
Evaluate the fault buffer of the specified object.
F40001
Fault at DRIVE-CLIQ socket X101
Cause:
A fault has occurred at the drive object at the DRIVE-CLIQ socket X101.

Remedy:
Evaluate the fault buffer of the specified object.
F40002
Fault at DRIVE-CLIQ socket X102
Cause:
A fault has occurred at the drive object at the DRIVE-CLIQ socket X102.

Remedy:
Evaluate the fault buffer of the specified object.
F40003
Fault at DRIVE-CLIQ socket X103
Cause:
A fault has occurred at the drive object at the DRIVE-CLIQ socket X103.

Remedy:
Evaluate the fault buffer of the specified object.
F40004
Fault at DRIVE-CLIQ socket X104
Cause:
A fault has occurred at the drive object at the DRIVE-CLIQ socket X104.

Remedy:
Evaluate the fault buffer of the specified object.
F40005
Fault at DRIVE-CLIQ socket X105
Cause:
A fault has occurred at the drive object at the DRIVE-CLIQ socket X105.

Remedy:
Evaluate the fault buffer of the specified object.
A40100
Alarm at DRIVE-CLIQ socket X100
Cause:
An alarm has occurred at the drive object at the DRIVE-CLIQ socket X100.

Remedy:
Evaluate the alarm buffer of the specified object.
A40101
Alarm at DRIVE-CLIQ socket X101
Cause:
An alarm has occurred at the drive object at the DRIVE-CLIQ socket X101.

Remedy:
Evaluate the alarm buffer of the specified object.
A40102
Alarm at DRIVE-CLIQ socket X102
Cause:
An alarm has occurred at the drive object at the DRIVE-CLIQ socket X102.

Remedy:
Evaluate the alarm buffer of the specified object.
A40103
Alarm at DRIVE-CLIQ socket X103
Cause:
An alarm has occurred at the drive object at the DRIVE-CLIQ socket X103.

Remedy:
Evaluate the alarm buffer of the specified object.
A40104
Alarm at DRIVE-CLIQ socket X104
Cause:
An alarm has occurred at the drive object at the DRIVE-CLIQ socket X104.

Remedy:
Evaluate the alarm buffer of the specified object.
A40105
Alarm at DRIVE-CLIQ socket X105
Cause:
An alarm has occurred at the drive object at the DRIVE-CLIQ socket X105.

Remedy:
Evaluate the alarm buffer of the specified object.
F40799
CX32: Configured transfer end time exceeded
Cause:
The configured transfer end time when transferring the cyclic actual values was exceeded.

Remedy:
  • carry out a POWER ON (switch-off/switch-on) for all components.
  • contact Technical Support.
F40801
CX32 DRIVE-CLiQ: Sign-of-life missing
Cause:
A DRIVE-CLiQ communications error has occurred from the Control Unit to the controller extension involved. The sign-of-life bit in the receive telegram is not set.

Remedy:
  • Carry out a POWER ON (switch-off/switch-on).
  • Replace the component involved.
F40820
CX32 DRIVE-CLIQ: Telegram error
Cause:
A DRIVE-CLiQ communications error has occurred from the Control Unit to the controller extension involved. Various fault causes are listed, including checksum errors, incorrect telegram length, and mismatched addresses.

Remedy:
  • Carry out a POWER ON (switch-off/switch-on).
  • Check the electrical cabinet design and cable routing for EMC compliance.
  • Check the DRIVE-CLiQ wiring (interrupted cable, contacts, …).
F40825
CX32 DRIVE-CLIQ: Supply voltage failed
Cause:
The DRIVE-CLiQ communication from the DRIVE-CLiQ component involved to the Control Unit signals that the supply voltage has failed.

Remedy:
  • Carry out a POWER ON (switch-off/switch-on).
  • Check the supply voltage wiring of the DRIVE-CLiQ component.
  • Check the dimensioning of the DRIVE-CLiQ component power supply.
F40835
CX32 DRIVE-CLIQ: Cyclic data transfer error
Cause:
A DRIVE-CLiQ communications error has occurred. The nodes do not send and receive in synchronism. Fault causes include: cyclic telegram not received and timeouts.

Remedy:
  • Carry out a POWER ON (switch-off/switch-on).
  • Replace the component involved.
F40836
CX32 DRIVE-CLIQ: Send error for DRIVE-CLIQ data
Cause:
A DRIVE-CLiQ communications error has occurred. Data were not able to be sent. Telegram type does not match send list.

Remedy:
Carry out a POWER ON (switch-off/switch-on).
F40837
CX32 DRIVE-CLiQ: Component fault
Cause:
Fault detected on the DRIVE-CLiQ component concerned. Faulty hardware cannot be excluded. Fault causes include errors in the telegram header and buffer memory.

Remedy:
  • Check the DRIVE-CLiQ wiring.
  • Check the electrical cabinet design and cable routing for EMC compliance.
  • If required, use another DRIVE-CLiQ socket (p9904).
  • Replace the component involved.
F40845
CX32 DRIVE-CLIQ: Cyclic data transfer error
Cause:
A DRIVE-CLiQ communications error has occurred. Synchronization error during alternating cyclic data transfer.

Remedy:
Carry out a POWER ON (switch-off/switch-on).
F40851
CX32 DRIVE-CLIQ (CU): Sign-of-life missing
Cause:
A DRIVE-CLiQ communications error has occurred from the controller extension involved to the Control Unit. The DRIVE-CLiQ component did not set the sign-of-life to the Control Unit.

Remedy:
Upgrade the firmware of the component involved.
F40860
CX32 DRIVE-CLiQ (CU): Telegram error
Cause:
A DRIVE-CLiQ communications error has occurred from the controller extension involved to the Control Unit. Multiple fault causes are listed relating to checksum errors, telegram length, addressing, and timing.

Remedy:
  • Carry out a POWER ON (switch-off/switch-on).
  • Check the electrical cabinet design and cable routing for EMC compliance.
  • Check the DRIVE-CLiQ wiring.
F40875
CX32 DRIVE-CLIQ (CU): Supply voltage failed
Cause:
The DRIVE-CLiQ communication signals that the supply voltage has failed.

Remedy:
  • Carry out a POWER ON (switch-off/switch-on).
  • Check the supply voltage wiring of the DRIVE-CLiQ component.
  • Check the dimensioning of the DRIVE-CLiQ component power supply.
F40885
CX32 DRIVE-CLIQ (CU): Cyclic data transfer error
Cause:
A DRIVE-CLiQ communications error has occurred. The nodes do not send and receive in synchronism. Various causes related to telegram timing and reception.

Remedy:
  • Check the power supply voltage of the component involved.
  • Carry out a POWER ON (switch-off/switch-on).
  • Replace the component involved.
F40886
CX32 DRIVE-CLIQ (CU): Error when sending DRIVE-CLiQ data
Cause:
A DRIVE-CLiQ communications error has occurred. Data were not able to be sent. Telegram type does not match send list.

Remedy:
Carry out a POWER ON (switch-off/switch-on).
F40887
CX32 DRIVE-CLiQ (CU): Component fault
Cause:
Fault detected on the DRIVE-CLiQ component concerned. Faulty hardware cannot be excluded. Various causes including telegram header/buffer errors and late responses.

Remedy:
  • Check the DRIVE-CLiQ wiring.
  • Check the electrical cabinet design and cable routing for EMC compliance.
  • If required, use another DRIVE-CLiQ socket (p9904).
  • Replace the component involved.
F40895
CX32 DRIVE-CLIQ (CU): Cyclic data transfer error
Cause:
A DRIVE-CLiQ communications error has occurred. Synchronization error during alternating cyclic data transfer.

Remedy:
Carry out a POWER ON (switch-off/switch-on).
F49150
Cooling unit: Fault occurred
Cause:
The cooling unit signals a general fault.

Remedy:
  • Check the wiring between the cooling unit and the input terminal (Terminal Module).
  • Check the external control device for the cooling unit.
F49151
Cooling unit: Conductivity has exceeded the fault threshold
Cause:
The conductivity of the cooling liquid has exceeded the selected fault threshold.

Remedy:
Check the device to de-ionize the cooling liquid.
F49152
Cooling unit: ON command feedback signal missing
Cause:
The feedback signal of the ON command of the cooling unit is missing.

Remedy:
  • Check the wiring between the cooling unit and the input/output terminals.
  • Check the external control device for the cooling unit.
F49153
Cooling unit: Liquid flow too low
Cause:
The drive converter cooling unit signals that the cooling liquid flow is too low.

Remedy:
  • Check the wiring between the cooling unit and the input terminal.
  • Check the external control device for the cooling unit.
F49154 (A)
Cooling unit: Liquid leak is present
Cause:
The liquid leakage monitoring function has responded.

Remedy:
  • Check the cooling system for leaks.
  • Check the wiring of the input terminal used to monitor leaking fluid.
F49155
Cooling unit: Power Stack Adapter, firmware version too old
Cause:
The firmware version in the Power Stack Adapter (PSA) is too old and does not support the liquid cooling.

Remedy:
Upgrade the firmware. Check EEPROM data.
F49156
Cooling unit: Cooling liquid temperature has exceeded the fault threshold
Cause:
The cooling liquid intake temperature has exceeded the specified fault threshold.

Remedy:
Check the cooling system and the ambient conditions.
A49170
Cooling unit: Alarm has occurred
Cause:
The cooling unit signals a general alarm.

Remedy:
  • Check the wiring between the cooling unit and the input terminal.
  • Check the external control device for the cooling unit.
A49171 (N)
Cooling unit: Conductivity has exceeded the alarm threshold
Cause:
The conductivity of the cooling liquid has exceeded the selected alarm threshold.

Remedy:
Check the device to de-ionize the cooling liquid.
A49172
Cooling unit: Conductivity actual value is not valid
Cause:
When monitoring the conductivity of the cooling liquid, there is a fault in the wiring or in the sensor.

Remedy:
  • Check the wiring between the cooling unit and the Power Stack Adapter (PSA).
  • Check the function of the sensor to measure the conductivity.
A49173
Cooling unit: Cooling liquid temperature has exceeded the alarm threshold
Cause:
The cooling liquid intake temperature has exceeded the specified alarm threshold.

Remedy:
Check the cooling system and the ambient conditions.
F49200
Excitation group signal fault
Cause:
The excitation sequence control signals a fault. Various bit-specific causes are listed related to feedback signals and timing.

Remedy:
  • Check the excitation.
  • Check commands, feedback signals and BICO interconnections.
A49201 (F)
Excitation group signal alarm
Cause:
The “excitation group signal alarm” signal is present.

Remedy:
Check the excitation equipment.
A49204 (N)
Excitation switch-off alarm
Cause:
When switching off the excitation, the excitation current has still not decayed to zero after the delay time has expired.

Remedy:
Extend the switch-off delay time.
A49998
Recorder trigger event occurred
Cause:
A recorder trigger event has occurred. The data are then written to the memory card.

Remedy:
Not necessary. This message disappears automatically.
A50001 (F)
PN/COMM BOARD: Configuration error
Cause:
A PROFINET controller attempts to establish a connection using an incorrect configuring telegram. Various alarm values indicate specific configuration mismatches.

Remedy:
Check the configuration of the PROFINET controllers.
A50002 (F)
COMM BOARD: Alarm 2
Cause:
A specific telegram word (send) is being used twice.

Remedy:
Correct the parameter assignment.
A50003 (F)
COMM BOARD: Alarm 3
Cause:
A specific telegram word (receive) is being used twice.

Remedy:
Correct the parameter assignment.
A50004 (F)
COMM BOARD: Alarm 4
Cause:
Telegram word (receive) and address of sender are inconsistent or the sender address exceeds the maximum project address.

Remedy:
Correct the parameter assignment.
A50005 (F)
COMM BOARD: Alarm 5
Cause:
Sender not found on SINAMICS Link.

Remedy:
Check the connection to the sender and set parameters correctly for all participants.
A50006 (F)
COMM BOARD: Alarm 6
Cause:
The parameter assignment indicates that the sender and the receiver are one and the same, which is not permitted.

Remedy:
Correct the parameter assignment.
A50007 (F)
COMM BOARD: Alarm 7
Cause:
A send telegram word is greater than possible in the project.

Remedy:
Correct the parameter assignment.
A50008 (F)
COMM BOARD: Alarm 8
Cause:
A receive telegram word is greater than possible in the project.

Remedy:
Correct the parameter assignment.
A50010 (F)
PNCOMM BOARD: Consistency error affecting adjustable parameters
Cause:
A consistency error was detected when activating the configuration for the Communication Board. Various causes related to IP configuration, station names, or DHCP.

Remedy:
Check and correct the required interface configuration, then activate it. Or reconfigure the station via commissioning software.
A50011 (F)
EtherNetIP/COMM BOARD: configuration error
Cause:
An EtherNet/IP controller attempts to establish a connection using an incorrect configuring telegram. The telegram length does not match.

Remedy:
Check the set telegram length.
A50020 (F)
PNCOMM BOARD: Second controller missing
Cause:
The PROFINET function “Shared Device” has been activated, but only one controller is present.

Remedy:
Check the configuration of the PROFINET controllers.